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Keywords = Al3Sc-Zr

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26 pages, 8932 KB  
Article
Integrating Sediment Geochemistry with Explainable Machine Learning for Provenance Discrimination in Wular Lake, Kashmir Himalaya, India
by Mukhtar Hasan Ahmad, Shaik A. Rashid, Mohammad Khalid, Javid A. Ganai, Shamshad Ahmad, Amir Khan and Abuzar
Minerals 2026, 16(8), 805; https://doi.org/10.3390/min16080805 - 3 Aug 2026
Viewed by 356
Abstract
This study integrates conventional sediment geochemistry with explainable machine learning to investigate the provenance of surface sediments from Wular Lake, Kashmir Valley, NW Himalaya. Twenty-two samples were analysed for 49 geochemical variables (10 major oxides, 25 trace elements and 14 rare earth elements), [...] Read more.
This study integrates conventional sediment geochemistry with explainable machine learning to investigate the provenance of surface sediments from Wular Lake, Kashmir Valley, NW Himalaya. Twenty-two samples were analysed for 49 geochemical variables (10 major oxides, 25 trace elements and 14 rare earth elements), complemented by XRD mineralogy, which reveals an assemblage dominated by quartz, muscovite/illite, chlorite and feldspar. The Chemical Index of Alteration (CIA = 68.5–75.1, mean 72.1), corroborated by CIW, PIA and the A–CN–K trend, indicates moderate weathering under a cold temperate climate, and the Index of Compositional Variability (ICV > 1), together with uniformly low Zr/Sc ratios (3.4–6.0), which preclude significant zircon addition through recycling, records compositionally immature, first-cycle detrital input. Conventional discrimination ratios and the Herron system classify the sediments as geochemically equivalent to shale, and elevated Fe2O3/K2O (2.6–4.0), Al2O3/TiO2 (12.6–16.0), Cr/Th and Co/Th ratios record a substantial mafic imprint. Chondrite-normalised REE patterns show pronounced LREE enrichment ((La/Yb)N = 8.0–19.4), moderate negative Eu anomalies (Eu/Eu* = 0.56–0.73) and negligible Ce anomalies (Ce/Ce* = 0.98–1.03), with Eu/Eu* discriminating felsic crystalline from mafic volcanic contributions. A three-stage pipeline (principal component analysis (PCA) → random forest → SHapley Additive exPlanations (SHAP)) achieved a median leave-one-out cross-validation (LOO-CV) accuracy of 95.5% (n = 22; Wilson 95% CI 78%–99%), and unsupervised k-means clustering reproduced the same three geochemically distinct provenance end-members: siliceous-mature, detrital-mafic and carbonate-bearing, without reference to the assigned labels (Adjusted Rand Index = 1.0). Because the training labels derive from the same geochemical dataset, the classification quantifies the internal consistency of the provenance model, but does not provide independent validation. SHAP analysis reveals that trace elements (Cr, Co, Sc, Ni, Zn) carry greater discriminating power than do conventional major-oxide ratios, demonstrating that explainable machine learning robustly supplements and extends traditional provenance approaches. Full article
(This article belongs to the Special Issue Mineralogy and Geochemistry of Sediments)
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1 pages, 129 KB  
Correction
Correction: Beigi Kheradmand et al. Effect of Thermomechanical Treatment of Al-Zn-Mg-Cu with Minor Amount of Sc and Zr on the Mechanical Properties. Materials 2022, 15, 589
by Azam Beigi Kheradmand, Shamseddin Mirdamadi, Zahra Lalegani and Bejan Hamawandi
Materials 2026, 19(15), 3241; https://doi.org/10.3390/ma19153241 - 31 Jul 2026
Viewed by 193
Abstract
In the original publication [...] Full article
6 pages, 1533 KB  
Proceeding Paper
Using Sc and Zr for Dispersoid Formation in an Al-Mg-Si Alloy
by Jostein Røyset
Eng. Proc. 2026, 151(1), 14; https://doi.org/10.3390/engproc2026151014 - 22 Jul 2026
Viewed by 189
Abstract
Four Al-Mg-Si alloys, three of them with additions of scandium or scandium and zirconium, were cast, homogenised at 550 °C, and precipitation hardened at 175 °C. For the alloy with the highest Sc content, significant discontinuous precipitation of Al3Sc took place [...] Read more.
Four Al-Mg-Si alloys, three of them with additions of scandium or scandium and zirconium, were cast, homogenised at 550 °C, and precipitation hardened at 175 °C. For the alloy with the highest Sc content, significant discontinuous precipitation of Al3Sc took place during cooling after casting. Homogenisation for 1 h led to the formation of Al3Sc or Al3(Sc,Zr) dispersoids. The Al3(Sc,Zr) dispersoids were found in higher number densities than the Al3Sc dispersoids, and the latter were not stable for longer homogenisation times. TEM observations indicate that the Al3Sc or Al3(Sc,Zr) dispersoids are not preferred nucleation sites for metastable (Mg,Si) particles. The precipitation hardening behaviour of the Al-Mg-Si alloys was not altered by the Sc or Sc+Zr additions. Full article
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17 pages, 9934 KB  
Article
Genesis and Geological Significance of Tuff in the Wujiaping Formation, Upper Permian, Northern Sichuan Basin, China
by Jia Wang, Xiaoqin Liu, Pengfei Zhang, Jichang Yang and Fengjie Li
Geosciences 2026, 16(6), 234; https://doi.org/10.3390/geosciences16060234 - 13 Jun 2026
Viewed by 323
Abstract
In the northern Sichuan Basin, distant from the main body of the Emeishan Large Igneous Province (ELIP), marine deposits of the Wujiaping Formation from the Permian period contain widely distributed tuffs of varying thicknesses. To clarify the genesis of these tuffs and their [...] Read more.
In the northern Sichuan Basin, distant from the main body of the Emeishan Large Igneous Province (ELIP), marine deposits of the Wujiaping Formation from the Permian period contain widely distributed tuffs of varying thicknesses. To clarify the genesis of these tuffs and their relationship with the ELIP, this study conducted field measurements and sample collection at the Daliang Section, Wangcang County, and the Qiaoting Section, Nanjiang County, of the northern Sichuan Basin and compared them with basalts and tuffs from Well DY1 in a minor basaltic eruption zone in the northern Sichuan Basin. The results indicate that tuffs from the Daliang and Qiaoting Sections of the northern Sichuan Basin exhibit high Al2O3/TiO2 ratios (23.65–39.55) and significant depletion of Eu, Ba, and Sr elements. These characteristics suggest that their origin is linked to multiphase felsic volcanic activity within the ELIP and formation in an intraplate extensional setting. The basalts and tuffs developed at Well DY1 share the same low Al2O3/TiO2 ratios (4.02–4.97), similar to the Emeishan basalts. In the Zr-Ti, Zr/Sc-Th/Sc, Nb/Y-Zr/TiO2, and Zr/TiO2-SiO2 diagram plots, they fall within the basalt range, indicating that the tuffs at Well DY1 originated from the mid-ELIP eruption of basic basalt. In contrast to the felsic nature of the tuffs at Well DY1, the northern Sichuan Basin lacks records of such basic–alkaline igneous eruptions, suggesting that the influence of basalt eruptions in the northeastern Sichuan Basin is limited and does not affect the Wujiaping Formation in the northern Sichuan Basin. There is a positive correlation between volcanic activity and the total organic carbon (TOC) content of black siliceous rocks and siliceous shales in the Wujiaping Formation of northern Sichuan. The acid volcanic eruptions from Emeishan likely also played a key role in the formation of high-quality hydrocarbon source rocks in the deep-water continental shelf areas of the Wujiaping Formation in the northern Sichuan Basin. Full article
(This article belongs to the Special Issue Sedimentary Basins and Energy Resources)
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19 pages, 8342 KB  
Article
Phase Transformations in Rapidly Solidified Al-Cu-Li-Mg-Sc-Zr Alloy During Model Homogenization Studied by In Situ STEM
by Rostislav Králík, Barbora Kihoulou, Lucia Bajtošová, Tomáš Krajňák and Miroslav Cieslar
Crystals 2026, 16(5), 304; https://doi.org/10.3390/cryst16050304 - 3 May 2026
Viewed by 620
Abstract
Rapid solidification by melt-spinning produces aluminum alloys with extremely refined microstructures but also introduces strong structural gradients across the ribbon thickness. In this work, the microstructural evolution of a rapidly solidified Al-Cu-Li-Mg-Sc-Zr alloy was investigated during model homogenization using in situ STEM heating [...] Read more.
Rapid solidification by melt-spinning produces aluminum alloys with extremely refined microstructures but also introduces strong structural gradients across the ribbon thickness. In this work, the microstructural evolution of a rapidly solidified Al-Cu-Li-Mg-Sc-Zr alloy was investigated during model homogenization using in situ STEM heating experiments and correlated with bulk electrical-resistivity measurements. The as-cast ribbons exhibit two distinct solidification zones: a near-contact region consisting of columnar cells containing fine Cu-rich spherical precipitates, and a central region composed of larger eutectic cells enriched in Al2Cu and Al7Cu2Fe phases. Stepwise in situ STEM annealing between 200 °C and 500 °C reveals a sequence of transformations, including matrix depletion due to precipitation of strengthening phases, coarsening of primary phases, and formation of Al3(Sc,Zr) dispersoids. Above 500 °C, rapid dissolution of Cu-rich primary phases occurs, leaving only a limited number of stable grain-boundary particles of the Al7Cu2Fe phase, eliminating the original two-zone structure, and resulting in a fully homogenized ribbon. Ex situ annealing confirms that the resulting microstructure is uniform across the ribbon thickness and enables consistent precipitation strengthening during artificial aging. The proposed annealing treatment is based on numerical models for homogenization of eutectic systems. The final annealing step combines homogenization and solution treatment at 530 °C for periods close to 5 min—two orders of magnitude shorter than standard holding times. Microhardness measurements from both ribbon surfaces reveal an identical peak-aged hardness of 135 HV, validating the effectiveness of the short-time homogenization strategy for rapidly solidified Al-Cu-Li-Mg-based alloys. Full article
(This article belongs to the Section Inorganic Crystalline Materials)
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21 pages, 6421 KB  
Article
Synergistic Regulation of Microstructure and Properties in Al-Zr Alloys via Sc Addition and Ultrasonic Treatment
by Jincheng Sun, Xun Wang, Yang An, Chao Ying, Yuanzheng Yang and Yuliang Zhao
Materials 2026, 19(9), 1792; https://doi.org/10.3390/ma19091792 - 28 Apr 2026
Viewed by 526
Abstract
Heat-resistant Al–Zr conductors are limited by the strength–conductivity trade-off and by long aging schedules required to stabilize Al3Zr-based precipitates. This work investigates the combined effect of scandium addition (0–0.30 wt.%) and ultrasonic treatment (UST) during melt processing on Al–0.3Zr–xSc alloys. UST [...] Read more.
Heat-resistant Al–Zr conductors are limited by the strength–conductivity trade-off and by long aging schedules required to stabilize Al3Zr-based precipitates. This work investigates the combined effect of scandium addition (0–0.30 wt.%) and ultrasonic treatment (UST) during melt processing on Al–0.3Zr–xSc alloys. UST was applied at 710 °C before casting; phase-equilibrium analysis and quantitative measurements of intermetallic distribution, grain size, electrical conductivity, and tensile properties were performed before and after 25 h aging. Grain refinement shows a clear Sc-dependent threshold: UST refines the Sc-free alloy to ~177 μm, whereas 0.05 wt.% Sc causes abnormal coarsening (~396 μm). Increasing Sc to 0.10–0.20 wt.% produces pronounced refinement (~110 to ~82 μm), and the refined grain structures are retained after aging. At 0.20 wt.% Sc, the aged alloy achieves >100 MPa tensile strength while recovering approximately 58% IACS (International Annealed Copper Standard). Overall, the results reveal a composition-dependent synergy between Sc microalloying and UST that enables microstructure control and an improved strength–conductivity balance, with potential to contribute to more efficient processing strategies for heat-resistant aluminum conductors. Full article
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40 pages, 2007 KB  
Review
Modification Strategies and Microstructure–Property Relationships of 6xxx and 8xxx Aluminum Alloy Conductors for Wires and Cables
by Shanquan Deng, Junwei Zhu, Xingsen Zhang, Meihua Bian and Yuyin He
Crystals 2026, 16(4), 244; https://doi.org/10.3390/cryst16040244 - 5 Apr 2026
Viewed by 1383
Abstract
With the rapid transition of power transmission systems toward higher capacity, longer distance, and improved efficiency, aluminum alloys from the 6xxx (Al–Mg–Si) and 8xxx (Al–Fe) series have become key structural materials for overhead conductors and power cables due to their low density, cost [...] Read more.
With the rapid transition of power transmission systems toward higher capacity, longer distance, and improved efficiency, aluminum alloys from the 6xxx (Al–Mg–Si) and 8xxx (Al–Fe) series have become key structural materials for overhead conductors and power cables due to their low density, cost effectiveness, and favorable strength–conductivity balance. Compared with traditional steel-reinforced conductors, optimized aluminum alloy conductors can reduce structural weight by approximately 30–40% and installation cost by about 20–30%, while maintaining comparable current-carrying capacity. This review systematically focuses on modification methods and research progress of aluminum alloy cores for electric wires and cables. The strengthening characteristics of 6xxx alloys (heat-treatment responsiveness and precipitation strengthening) and the creep-resistance stability of 8xxx alloys are comparatively analyzed. Four core performance requirements—high electrical conductivity, mechanical strength, creep resistance, and corrosion resistance—are summarized as evaluation criteria for conductor applications. Particular emphasis is placed on three major modification strategies: (1) microalloying (e.g., Zr, Sc, rare earth elements) for precipitation and dispersoid stabilization; (2) thermomechanical process optimization for grain refinement and strength–conductivity balance; (3) composite reinforcement for high-temperature and ultra-high-strength applications. Quantitative literature data indicate that microalloying and process optimization typically achieve 15–40% strength improvement with conductivity variation within 3–5% IACS, while composite strategies may provide 30–80% strength enhancement but often at the expense of 5–20% conductivity reduction. The distinct applicability of 6xxx and 8xxx alloys under different service conditions is clarified, providing guidance for conductor material selection. Finally, future research directions—including precise composition–process integration, advanced thermomechanical control, and scalable modification technologies—are proposed to support high-performance, cost-effective, and large-scale deployment of aluminum alloy conductors. Full article
(This article belongs to the Special Issue Advances in High-Performance Alloys)
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20 pages, 4599 KB  
Article
Effect of Heat Treatment on Microstructure and Corrosion Resistance of Al-Si-Mg-Zr-Cu-Sc Alloy
by Junyi He, Jie Liu, Xiaoli Cui, Binbin Li, Xiaoqing Tian, Chao Lu, Zongshen Wang, Shan Gao, Wenqing Shi and Di Tie
Materials 2026, 19(7), 1422; https://doi.org/10.3390/ma19071422 - 2 Apr 2026
Viewed by 751
Abstract
Aluminum–silicon (Al-Si) alloys are widely used in aerospace, automotive manufacturing, power electronics, marine engineering and other fields due to their excellent physical properties. However, their corrosion resistance is insufficient in harsh service environments. In this study, a variety of characterization methods were adopted, [...] Read more.
Aluminum–silicon (Al-Si) alloys are widely used in aerospace, automotive manufacturing, power electronics, marine engineering and other fields due to their excellent physical properties. However, their corrosion resistance is insufficient in harsh service environments. In this study, a variety of characterization methods were adopted, including scanning electron microscopy (SEM), X-ray diffraction (XRD), electrochemical measurements (electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization), immersion corrosion tests, and scanning vibrating electrode technique (SVET). The results show that the appropriate heat treatment regime can significantly enhance the corrosion resistance of the alloy, while improper aging parameters will aggravate the corrosion tendency. The optimal heat treatment regime is solution treatment at 500 °C for 4 h followed by aging at 200 °C for 48 h. Under this condition, the corrosion current density (icorr) is as low as 79.30 μA/cm2, and the low-frequency impedance modulus and phase angle in EIS tests are optimal. The as-extruded alloy exhibits severe localized corrosion, while the heat-treated alloy transforms into mild and uniform corrosion. The underlying mechanism is that heat treatment induces the formation of uniformly distributed nanoscale Mg2Si and Al3(Sc,Zr) precipitates, which synergistically improve the corrosion resistance of the alloy by weakening micro-galvanic coupling and facilitating the formation of a stable passive film. Full article
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18 pages, 6963 KB  
Article
First-Principles Calculations and PMUT Applications of Piezoelectric Thin-Film Materials
by Chengwei Che, Shanqing Yi, Caishuo Zhang, Xinyi Zheng, Xingli He and Dacheng Xu
Micromachines 2026, 17(3), 377; https://doi.org/10.3390/mi17030377 - 20 Mar 2026
Cited by 1 | Viewed by 692
Abstract
High-performance piezoelectric micromachined ultrasonic transducers (PMUTs) are crucial for portable medical imaging and sensing. The efficiency of advanced PMUTs relies on high-quality piezoelectric thin films and optimized device designs. However, variability in common piezoelectric thin films like ScxAl1−xN (ScAlN) [...] Read more.
High-performance piezoelectric micromachined ultrasonic transducers (PMUTs) are crucial for portable medical imaging and sensing. The efficiency of advanced PMUTs relies on high-quality piezoelectric thin films and optimized device designs. However, variability in common piezoelectric thin films like ScxAl1−xN (ScAlN) and PbZr1−xTixO3 (PZT) often leads to inaccurate material parameters—especially those derived from thick ceramics. To enhance simulation accuracy in standard designs affected by these inconsistencies, this work introduces an optimization framework combining first-principles calculations with multiphysics simulations. First, the intrinsic properties of PZT and ScAlN are analyzed through atomistic calculations, confirming that PZT, with its higher electromechanical coupling coefficient, is better suited for actuation. The parameters obtained from these calculations calibrate the finite-element model, addressing issues of missing or inaccurate data in commercial software libraries. Next, an efficient analytical acoustic-field model is developed. Compared to full-wave simulations in COMSOL, this model significantly reduces computational cost while maintaining accuracy, allowing for quicker scanning and optimization of large-array topologies. Additionally, results demonstrate that each individual hexagonal PMUT element outperforms a comparable circular element, achieving a peak SPL of 90.4 dB at 4.9 MHz versus 89.7 dB at 2.8 MHz. This higher acoustic output and operating frequency enable improved spatial resolution and sensitivity. This modeling approach, based on intrinsic material properties, provides a solid theoretical foundation for designing high-precision, low-power ultrasonic devices. Full article
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20 pages, 5349 KB  
Article
The Effect of Si and Zr on the Formation of Al3X and V-Phase in a 6005A Alloy with Sc—Part 1: Alloy Design and Heat Treatment Selection
by Eli Harma, Timothy Langan and Paul Sanders
J. Manuf. Mater. Process. 2026, 10(3), 83; https://doi.org/10.3390/jmmp10030083 - 27 Feb 2026
Cited by 1 | Viewed by 833
Abstract
Adding Sc to 6xxx series alloys has led to inconsistent results due to the formation of the high-temperature, thermodynamically stable V-phase (AlSc2Si2). Thermo-Calc single-axis equilibrium and phase diagram calculations were employed to identify V-phase formation with varying Si and [...] Read more.
Adding Sc to 6xxx series alloys has led to inconsistent results due to the formation of the high-temperature, thermodynamically stable V-phase (AlSc2Si2). Thermo-Calc single-axis equilibrium and phase diagram calculations were employed to identify V-phase formation with varying Si and Zr concentrations, indicating that increasing Zr and decreasing Si lowered the V-phase equilibrium volume fraction. Increasing Zr also shifted the V-phase equilibrium to higher Si concentrations. To access real-world influences of Zr and Si, four compositions were cast with different Si and Zr concentrations: a high-Si, low-Zr alloy; a medium-Si, medium-Zr alloy; a low-Si, high-Zr alloy; and a baseline alloy without Zr and Sc. The compositions were DC-cast followed by multi-step isochronal and isothermal heat treatments, which revealed that increasing Zr concentration did not influence the formation of V-phase but did result in higher hardness at high temperatures, likely due to Al3Zr precipitation. In contrast, higher Si and lower Zr concentrations produced higher hardness in the peak-aged condition but lower hardness at homogenization temperatures in the 400 °C to 520 °C range. Given these conclusions, a new alloy and a multi-step homogenization process are proposed to further develop Sc- and Zr-containing 6xxx extrusion alloys. Full article
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23 pages, 3118 KB  
Article
Geochemical Signatures and Economic Evaluation of Rare Earth Element Enrichment in the Şahinali Coals, Western Anatolia
by Neslihan Ünal-Kartal
Minerals 2026, 16(2), 167; https://doi.org/10.3390/min16020167 - 31 Jan 2026
Viewed by 1024
Abstract
The horst and graben system in Western Anatolia lies on the eastern boundary of the Aegean extensional system, one of the most active extensional zones in the world. The Şahinali coal basin is located south of the Büyük Menderes Graben, which is part [...] Read more.
The horst and graben system in Western Anatolia lies on the eastern boundary of the Aegean extensional system, one of the most active extensional zones in the world. The Şahinali coal basin is located south of the Büyük Menderes Graben, which is part of this system. This study examines the rare earth elements and yttrium (REY) geochemistry, accumulation conditions, and economic potential of the Şahinali coals. Compared to world coals, the REE concentration in Şahinali coals (208.3 ppm) is quite high, and all REY groups are slightly enriched. Light REY (LREY) is dominant compared to medium REY (MREY) and heavy REY (HREY). The most abundant element in this group is Ce, reaching a concentration of 123.3 ppm. REY distribution patterns indicate H-type enrichment in most samples and, to a lesser extent, M-H-type enrichment. Element ratios (Al2O3/TiO2, TiO2/Zr, La/Sc, Co/Th) and REY anomalies (Ce, Eu, Gd) indicate that the sedimentary input is predominantly derived from felsic rocks, with limited intermediate to mafic contributions. SEM-EDS findings and correlation analyses indicate that REY are predominantly associated with aluminosilicate minerals. LREY-Th and MREY/HREY-Y relationships are supported by monazite and Y-rich illitic K-aluminosilicates. Paleoenvironmental indicators (V/Cr, Ni/Co, U/Th, Sr/Cu, Rb/Sr, Sr/Ba) indicate that the coal accumulated under oxic–suboxic, warm and humid conditions. The average REY oxide (REO) content slightly exceeds the commonly cited 1000 ppm screening threshold for coal ash. The majority of samples contain elevated proportions of critical REY (30.7%–54.3%) and show promising outlook coefficients (Coutl: 0.8–1.7). Together, these results indicate a favourable compositional signature for preliminary REY resource screening in the Şahinali coals, particularly with respect to elements relevant for high-technology applications. Full article
(This article belongs to the Section Mineral Geochemistry and Geochronology)
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20 pages, 6049 KB  
Article
The Effect of Sc and Zr Additions on the Structure, Mechanical, and Corrosion Properties of a High Thermal Conductive Al–3%Zn–3%Ca Alloy
by Anastasia Lyskovich, Viacheslav Bazhenov, Ivan Baranov, Mikhail Gorshenkov, Olga Voropaeva, Andrey Stepashkin, Vitaliy Doroshenko, Ruslan Yu. Barkov, Shevket Rustemov and Andrey Koltygin
Materials 2025, 18(24), 5680; https://doi.org/10.3390/ma18245680 - 18 Dec 2025
Viewed by 1101
Abstract
Al–Zn–Ca alloys are good candidates for industrial electronics and electric vehicles due to their high thermal conductivity, castability, and corrosion resistance, but their strength requires improvement. This study investigates how Sc and Zr additions affect the microstructure, thermal, mechanical, and corrosion properties of [...] Read more.
Al–Zn–Ca alloys are good candidates for industrial electronics and electric vehicles due to their high thermal conductivity, castability, and corrosion resistance, but their strength requires improvement. This study investigates how Sc and Zr additions affect the microstructure, thermal, mechanical, and corrosion properties of an Al–3 wt% Zn–3 wt% Ca base alloy. Microstructural analysis showed that substituting Sc with Zr did not drastically alter the phase composition but changed the elemental distribution: Sc was uniform, while Zr segregated to center of dendritic cell. Zr addition also refined the grain size from 488 to 338 μm. An optimal aging treatment at 300 °C for 3 h was established, which enhanced hardness for all alloys via precipitation of Al3Sc/Al3(Sc,Zr) particles. However, this Zr substitution reduced thermal conductivity (from 184.7 to 168.0 W/mK) and ultimate tensile strength (from 269 to 206 MPa), though it improved elongation at fracture (from 4.6 to 7.1%). All aged alloys exhibited high corrosion resistance in 5.7% NaCl + 0.3% H2O2 water solution, with Zr-containing variants showing a lower corrosion rate and better pitting resistance. The study confirms the potential of tuning Sc/Zr ratios in Al–Zn–Ca alloys to achieve a favorable balance of strength, ductility, thermal conductivity, and corrosion resistance. Full article
(This article belongs to the Section Metals and Alloys)
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17 pages, 10396 KB  
Article
Laser Powder Bed-Fused Scalmalloy®: Effect of Long Thermal Aging on Hardness and Electrical Conductivity
by Emanuele Ghio, Lorenzo Curti, Daniele Carosi, Alessandro Morri and Emanuela Cerri
Metals 2025, 15(12), 1364; https://doi.org/10.3390/met15121364 - 11 Dec 2025
Cited by 1 | Viewed by 1146
Abstract
This study investigates the microstructural evolution, porosity characteristics, and mechanical behavior of LPBF-manufactured Scalmalloy®, which were investigated in the as-built conditions and after long-term exposure to direct aging of 275, 325, and 400 °C. Optical microscopy, and electron backscatter diffraction (EBSD) [...] Read more.
This study investigates the microstructural evolution, porosity characteristics, and mechanical behavior of LPBF-manufactured Scalmalloy®, which were investigated in the as-built conditions and after long-term exposure to direct aging of 275, 325, and 400 °C. Optical microscopy, and electron backscatter diffraction (EBSD) analyses were employed to examine the grain morphology, pore distribution, and defect characteristics. In the as-built state, the microstructure displayed the typical fish-scale melt pool morphology with columnar grains in the melt pool centers and fine equiaxed grains along their boundaries, combined with a small number of gas pores and lack-of-fusion defects. After direct aging, coarsening of grains was revealed, accompanied by partial spheroidization of pores, though the global density remained above 99.7%, ensuring structural integrity. Grain orientation analyses revealed a reduction in crystallographic texture and local misorientation after direct aging, suggesting stress relaxation and a more homogeneous microstructure. The hardness distribution reflected this transition: in the as-built state, higher hardness values were found at melt pool edges, while coarser central grains exhibited lower hardness. After direct aging, the hardness differences between these regions decreased, and the average hardness increased from (104 ± 7) HV0.025 to (170 ± 10) HV0.025 due to precipitation of Al3(Sc,Zr) phases. Long-term aging studies confirmed the stability of mechanical performance at 325 °C, whereas aging at 400 °C induced overaging and hardness loss due to precipitate coarsening. Electrical conductivities increased monotonically at all tested temperatures from ~11.7 MS/m, highlighting the interplay between solute depletion and precipitate evolution. Full article
(This article belongs to the Special Issue Recent Advances in Powder-Based Additive Manufacturing of Metals)
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11 pages, 1416 KB  
Communication
50.9 W and Efficient Mid-Infrared Supercontinuum Generation in a Fluoride Fiber
by Shuyi Wang, Linyong Yang, Yamei Xu, Weiqiang Yang, Bin Zhang and Jing Hou
Photonics 2025, 12(12), 1185; https://doi.org/10.3390/photonics12121185 - 30 Nov 2025
Viewed by 953
Abstract
A 50.9-W all-fiber mid-infrared (MIR) supercontinuum (SC) laser with a conversion efficiency of over 76.7% is demonstrated in a ZBLAN (ZrF4–BaF2–LaF3–AlF3–NaF) fiber. The entire system consists of a broadband thulium-doped fiber amplifier (TDFA) operating at [...] Read more.
A 50.9-W all-fiber mid-infrared (MIR) supercontinuum (SC) laser with a conversion efficiency of over 76.7% is demonstrated in a ZBLAN (ZrF4–BaF2–LaF3–AlF3–NaF) fiber. The entire system consists of a broadband thulium-doped fiber amplifier (TDFA) operating at 1.9–2.6 μm and a piece of ZBLAN fiber. The system features an all-fiber architecture, which is achieved by directly splicing the pigtail fiber of the TDFA to the ZBLAN fiber. The system’s stability and reliability were ensured by the utilization of the water-cooled fusion splicing joint between the silica fiber and ZBLAN fiber, and an AlF3 fiber endcap. When the seed pulse repetition rate (PRR) was 3 MHz and the pulse duration was 6 ns, a MIR SC laser with an average power of 50.9 W and a spectral range of 1.9–3.6 μm was obtained, with a corresponding power conversion efficiency (from the TDFA output to the SC laser output) of 76.7%. By adjusting the pulse duration to 4 ns, the generated SC laser exhibited a spectral range of 1.9–3.7 μm and an average power of 50.1 W, corresponding to a power conversion efficiency of 75.1%. Such a supercontinuum (SC) laser paves the way for the application of high-power SC lasers in a wide range of fields. Full article
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25 pages, 15526 KB  
Article
Quasi-Static Compression and Tensile Behavior of Additively Manufactured Al-Mg-Sc-Zr Alloy Lattices: The Role of Cell Topology
by Jingwen Li, Zhiwei Luo, Yanwu Guo, Zhenyu Yan and Yangwei Wang
Metals 2025, 15(11), 1255; https://doi.org/10.3390/met15111255 - 17 Nov 2025
Cited by 1 | Viewed by 1261
Abstract
To achieve lightweight objectives in the aerospace sector, this paper systematically investigates the influence of unit cell topology on the quasi-static mechanical properties of Al-Mg-Sc-Zr alloy lattice structures fabricated by Selective Laser Melting (SLM). A comparative analysis of the mechanical response and failure [...] Read more.
To achieve lightweight objectives in the aerospace sector, this paper systematically investigates the influence of unit cell topology on the quasi-static mechanical properties of Al-Mg-Sc-Zr alloy lattice structures fabricated by Selective Laser Melting (SLM). A comparative analysis of the mechanical response and failure mechanisms of eight distinct unit cell topologies was conducted through a combination of quasi-static compression and tensile experiments, finite element (FE) simulation, and fractography via Scanning Electron Microscopy (SEM). The results demonstrate that the mechanical performance is highly dependent on the unit cell topology. Under compression, the structures exhibited a layer-by-layer collapse, whereas under tension, they failed through sequential fracture of multiple struts initiated by stress concentration. Finite element simulations effectively predicted the general trends of the mechanical behavior; however, the actual strength and ductility of the SLM-fabricated specimens were lower than the simulated values due to intrinsic process-induced defects such as pores and lack of fusion. Analysis using the Maxwell index revealed that stretching-dominated structures possess superior specific modulus and specific strength compared to bending-dominated ones. Furthermore, among structures with similar Maxwell indices, those incorporating vertical struts demonstrated higher load-bearing efficiency. This study provides significant experimental and theoretical foundations for the design and application of high-performance lattice materials in lightweight structures. Full article
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