The Effect of Sc and Zr Additions on the Structure, Mechanical, and Corrosion Properties of a High Thermal Conductive Al–3%Zn–3%Ca Alloy
Abstract
1. Introduction
2. Materials and Methods
3. Results and Discussion
3.1. Effect of Sc and Zr Additions on as-Cast Structure of Al–Zn–Ca Alloys
3.2. Effect of Aging Treatment on Hardness and Thermal Conductivity of Alloys
3.3. Mechanical Properties and TEM Analysis of as-Aged Alloys
3.4. Effect of Sc and Zr on Corrosion Properties of as-Aged Alloys
3.5. Thermal Conductivity of Al–3wt%Zn–3wt%Ca–0.3wt%Sc Alloy
4. Conclusions
- The microstructure of the as-cast alloys consists of α-Al dendrites and refined lamellas of α-Al + (Al,Zn)4Ca eutectic. Sc was found to be uniformly distributed throughout the aluminum matrix, while Zr was concentrated in the center of dendritic cells. All alloys demonstrated coarse grain structure, but the addition of Zr lead to a little decrease in the grain size. The minimal grain size of 338 μm was observed for the alloy with 0.2 wt% Sc and 0.05 wt% Zr.
- In the as-cast state, the substitution of scandium with zirconium did not result in a substantial alteration of the alloys’ hardness and was approximately 50 HB. However, this substitution did lead to a decline in the thermal conductivity of the alloys, with a decrease from 167.6 to 158.9 W/mK (calculated via Smith–Palmer equation).
- The most suitable heat treatment regime was determined to be the aging treatment at 300 °C for 3 h. This regime resulted in a substantial enhancement of the alloys hardness to 93 HB and thermal conductivity obtained, via the Smith-Palmer equation, to ~185 W/mK. However, an increase in the Zr content led to a decrease in hardness and thermal conductivity in as-aged alloys.
- The Al–Zn–Ca–Sc–Zr alloys exhibit high mechanical properties in as-aged state due to the precipitation of strengthening Al3Sc/Al3(Sc,Zr) phase during the aging process. However, substituting Sc with Zr results in a decrease in the UTS of the alloys from 269 to 206 MPa and an increase in their El from 4.6 to 7.1%. The highest strength was obtained in the alloy with 0.3% Sc.
- The immersion corrosion test results demonstrated that replacing Sc with Zr can reduce the corrosion rate of as-aged alloys from 0.022 to 0.002–0.006 mm/year and reduce the average corrosion cavity depth from 27.8 ± 8.0 μm to 10.1 ± 1.1 μm. Electrochemical corrosion testing has demonstrated that the partial substitution of Sc with Zr in alloy compositions enhances the resistance of the alloys to pitting corrosion.
- The thermal conductivity of the AlZn3Ca3Sc0.3 alloy in as-aged condition, which was determined using the thermal diffusivity equation, shows exceptional stability (±1%) across 25–300 °C.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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| Alloy | Element Content (wt%) | ||||
|---|---|---|---|---|---|
| Al | Zn | Ca | Sc | Zr | |
| AlZn3Ca3Sc0.3 | Bal. | 3.09 | 2.87 | 0.32 | – |
| AlZn3Ca3Sc0.2Zr0.05 | Bal. | 3.13 | 2.99 | 0.20 | 0.06 |
| AlZn3Ca3Sc0.2Zr0.1 | Bal. | 3.09 | 2.82 | 0.17 | 0.11 |
| AlZn3Ca3Sc0.1Zr0.2 | Bal. | 3.29 | 2.93 | 0.12 | 0.23 |
| Points | Element Content (wt%) | Phase/Structure Constituents | ||||
|---|---|---|---|---|---|---|
| Al | Zn | Ca | Sc | Zr | ||
| 1 | Bal. | 1.11 ± 0.01 | 0.01 ± 0.01 | 0.16 ± 0.03 | 0.30 ± 0.08 | α-Al |
| 2 | Bal. | 10.62 ± 2.40 | 13.44 ± 3.88 | 0.13 ± 0.02 | 0.01 ± 0.01 | α-Al + (Al,Zn)4Ca |
| Specimen Designation | TYS (MPa) | UTS (MPa) | El (%) |
|---|---|---|---|
| AlZn3Ca3Sc0.3 | 217.5 ± 5.8 | 269.0 ± 6.9 | 4.6 ± 1.0 |
| AlZn3Ca3Sc0.2Zr0.05 | 195.2 ± 1.5 | 250.7 ± 2.0 | 4.5 ± 1.0 |
| AlZn3Ca3Sc0.2Zr0.1 | 180.9 ± 4.8 | 235.3 ± 6.6 | 5.1 ± 2.2 |
| AlZn3Ca3Sc0.1Zr0.2 | 137.2 ± 5.4 | 206.3 ± 6.1 | 7.1 ± 2.0 |
| Specimen Designation | OCP (V) | Ecorr (V) | Epit (V) | ∆Epassive (V) |
|---|---|---|---|---|
| AlZn3Ca3Sc0.3 | –0.950 | –1.17 | –0.934 | 0.190 |
| AlZn3Ca3Sc0.2Zr0.05 | –0.946 | –1.21 | –0.930 | 0.236 |
| AlZn3Ca3Sc0.2Zr0.1 | –0.950 | –1.18 | –0.925 | 0.209 |
| AlZn3Ca3Sc0.1Zr0.2 | –0.950 | –1.19 | –0.907 | 0.253 |
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Lyskovich, A.; Bazhenov, V.; Baranov, I.; Gorshenkov, M.; Voropaeva, O.; Stepashkin, A.; Doroshenko, V.; Barkov, R.Y.; Rustemov, S.; Koltygin, A. The Effect of Sc and Zr Additions on the Structure, Mechanical, and Corrosion Properties of a High Thermal Conductive Al–3%Zn–3%Ca Alloy. Materials 2025, 18, 5680. https://doi.org/10.3390/ma18245680
Lyskovich A, Bazhenov V, Baranov I, Gorshenkov M, Voropaeva O, Stepashkin A, Doroshenko V, Barkov RY, Rustemov S, Koltygin A. The Effect of Sc and Zr Additions on the Structure, Mechanical, and Corrosion Properties of a High Thermal Conductive Al–3%Zn–3%Ca Alloy. Materials. 2025; 18(24):5680. https://doi.org/10.3390/ma18245680
Chicago/Turabian StyleLyskovich, Anastasia, Viacheslav Bazhenov, Ivan Baranov, Mikhail Gorshenkov, Olga Voropaeva, Andrey Stepashkin, Vitaliy Doroshenko, Ruslan Yu. Barkov, Shevket Rustemov, and Andrey Koltygin. 2025. "The Effect of Sc and Zr Additions on the Structure, Mechanical, and Corrosion Properties of a High Thermal Conductive Al–3%Zn–3%Ca Alloy" Materials 18, no. 24: 5680. https://doi.org/10.3390/ma18245680
APA StyleLyskovich, A., Bazhenov, V., Baranov, I., Gorshenkov, M., Voropaeva, O., Stepashkin, A., Doroshenko, V., Barkov, R. Y., Rustemov, S., & Koltygin, A. (2025). The Effect of Sc and Zr Additions on the Structure, Mechanical, and Corrosion Properties of a High Thermal Conductive Al–3%Zn–3%Ca Alloy. Materials, 18(24), 5680. https://doi.org/10.3390/ma18245680

