Search Results (253)

UNS S41003 is a low-cost, low-carbon ferritic stainless steel that exhibits moderate corrosion resistance but limited mechanical performance. This study evaluates the electrochemical behavior of untreated and thermomechanically treated UNS S41003 samples. Corrosion tests were conducted in acidic electrolytes with varying pH to simulate aggressive environments relevant to industrial and structural applications where exposure to acidic media and corrosive pollutants occurs. Potentiodynamic polarization curves for all samples displayed passive regions typically associated with protective oxide film formation; however, localized pitting corrosion was detected post-test. Electrochemical impedance spectroscopy indicated a marked decrease in corrosion resistance as pH decreased. The corrosion resistance of the treated alloy remained comparable to that of the untreated condition, indicating that thermomechanical processing did not detrimentally affect passivity or corrosion performance under the tested conditions. The literature suggests that the applied treatment enhances mechanical properties, supporting the potential use of this alloy in structural components subjected to acidic environments requiring a balance of mechanical strength and corrosion resistance. Full article

This study systematically investigates 50 μm-diameter 631 stainless steel fine wires subjected to both sequential and simultaneous electrothermomechanical loading to simulate probe spring conditions in microelectronic test environments. Under cyclic current loading (~10⁴ A/cm²), the 50 μm 631SS wire maintained electrical integrity up to 0.30 A for 15,000 cycles. Above 0.35 A, rapid oxide growth and abnormal grain coarsening resulted in surface embrittlement and mechanical degradation. Current-assisted tensile testing revealed a transition from recovery-dominated behavior at ≤0.20 A to significant thermal softening and ductility loss at ≥0.25 A, corresponding to a threshold temperature of approximately 200 °C. These results establish the endurance limit of 631 stainless steel wire under coupled thermal–mechanical–electrical stress and clarify the roles of Joule heating, oxidation, and microstructural evolution in electrical fatigue resistance. A degradation map is proposed to inform design margins and operational constraints for fatigue-tolerant, electrically stable interconnects in high-reliability probe spring applications. Full article

Electrocoagulation is rapidly gaining prominence in wastewater treatment due to its capabilities and less reliance on additional chemicals. While a lot of research efforts have been focused on the influence of the anode material, power supply, and reactor design, the contribution of the cathode to contaminant removal has been less explored. In this study, we investigated the performance of stainless steel (SS-304) and aluminium (Al-6061) electrodes in both similar and dissimilar configurations for a 120 min electrocoagulation treatment of spent machinery coolant. The anode–cathode configurations, including SS-SS, Al-Al, SS-Al and Al-SS, have been investigated. Additionally, we examined the effects of the initial pH and agitation methods on the process performance. Our findings indicated that the type of cathode could significantly affect the floc formation and contaminant removal. Notably, the combination of an Al anode and SS cathode (Al(A)-SS(C)) demonstrated a synergistic improvement in the Chemical Oxygen Demand (COD), with a removal of 84.3% within a short treatment time (<20 min). The final COD removal of 91.4% was achieved with a turbidity level close to 12 Nephelometric Turbidity Units (NTU). The Al anode readily released the Al ions and formed light flocs at the early stage of electrocoagulation, while the SS cathode generated heavy Fe hydroxides that mitigated the flotation effect. These results demonstrated the cathode’s significant contribution in electrocoagulation, leading to potential savings in the treatment time required. Full article

This study focuses on the design and optimization of a monopolar electrode configuration for the hybrid electrochemical treatment of real washing machine wastewater. A combined electrocoagulation (EC) and electro-oxidation (EO) system was optimized to maximize pollutant removal efficiency while minimizing energy consumption. The monopolar setup employed mixed metal oxide (MMO) and aluminum anodes, along with a stainless steel cathode, operating under controlled conditions with sodium chloride as the supporting electrolyte. An applied current density of 15 mA cm⁻² achieved 90% chemical oxygen demand (COD) removal, 98% surfactant degradation, complete turbidity reduction within 120 min, and pH stabilization near 8. Additionally, electrochemical disinfection achieved <2 MPN/100 mL, with no detectable phenols and the presence of organic anions such as oxalate and acetate. These results demonstrate the effectiveness of an optimized monopolar EC–EO system as a cost-efficient and sustainable strategy for wastewater treatment and potential water reuse. Further studies should focus on refining energy consumption and monitoring reaction by-products to enhance large-scale applicability. Full article

The rapid growth of the machining market and advancements in additive manufacturing (AM) present new opportunities for innovative tool designs. This preliminary study proposes a design for additive manufacturing (DfAM) approach to redesign a milling cutter head in 17-4 PH stainless steel by integrating topology optimization (TO) and internal coolant channel optimization, enabled by laser powder bed fusion (LPBF). An industrial eight-insert milling cutting tool was reimagined with conformal cooling channels and a lightweight topology-optimized structure. The design process considered LPBF constraints and was iteratively refined using computational fluid dynamics (CFD) and finite element analysis (FEA) to validate fluid flow and structural performance. The optimized milling head achieved approximately 10% weight reduction while improving stiffness (reducing maximum deformation under load from 160 μm to 151 μm) and providing enhanced coolant distribution to the cutting inserts. The results demonstrate that combining TO with internal channel design can yield a high-performance and lightweight milling tool that leverages the freedom of additive manufacturing. As proof of concept, this integrated CFD–FEA validation approach under DfAM guidelines highlights a promising pathway toward superior cutting tool designs for industrial applications. Full article

This study investigates the effect of boron carbide (B₄C) ceramic reinforcement on the microstructural, mechanical, electrical, and electrochemical properties of CoCrMo, Ti, and 17-4 PH alloys produced via powder metallurgy for potential biomedical applications. A systematic experimental design was employed, incorporating varying B₄C contents into each matrix through mechanical alloying, cold pressing, and vacuum sintering. The microstructural integrity and dispersion of B₄C were examined using scanning electron microscopy. The performance of the materials was evaluated using several methods, including Vickers hardness, pin-on-disk wear testing, ultrasonic elastic modulus measurements, electrical conductivity, and electrochemical assessments (potentiodynamic polarization and EIS). This study’s findings demonstrated that B₄C significantly enhanced the hardness and wear resistance of all alloys, especially Ti- and CoCrMo-based systems. However, an inverse correlation was observed between B₄C content and corrosion resistance, especially in 17-4 PH matrices. Ti-5B₄C was identified as the most balanced composition, exhibiting high wear resistance, low corrosion rate and elastic modulus values approaching those of human bone. Weibull analysis validated the consistency and reliability of key performance metrics. The results show that adding B₄C can change the properties of biomedical alloys, offering engineering advantages for B₄C-reinforced biomedical implants. Ti-B₄C composites exhibit considerable potential for application in advanced implant technologies. Full article

This study analyzes the effects of varying H₂S and CO₂ concentrations and temperature on the pH of geothermal fluids flowing through superduplex S32750 stainless-steel pipelines, classified as corrosion-resistant alloys (CRAs). Corrosive decay is evaluated by comparing OLI Studio software simulations with experimental data from the literature. The results indicate that an increase in the partial pressure of either gas lowers pH levels, with temperature exerting a more pronounced exponential effect on corrosion than gas partial pressure. When both gases are present, the dominant gas dictates the corrosion behavior. In cases where CO₂ and H₂S are in equal proportions, FeS₂ forms as the primary corrosive product due to the higher potential corrosivity of H₂S. The H₂S/CO₂ ratio influences the formation of passive films containing chromium oxides or hydroxides (Cr₂O₃, Cr(OH)₃), iron oxides (Fe₂O₃, Fe₃O₄), or iron sulfides (FeS). Full article

This study aims to investigate the wear and corrosion–wear behavior of 17-4PH stainless steel specimens, both fabricated via Selective Laser Melting (SLM) and conventional bulk material, after undergoing Solution Treatment (S.T.) in a seawater medium. Microstructural observations indicated that solution treatment contributed to a more uniform distribution of martensitic structures on the sample surface. Moreover, the solution-treated specimens exhibited improved microstructural uniformity and structural stability. SLM specimens exhibit the elimination of fine particles and scanning track traces. Based on the results of dynamic polarization tests, SLM specimens demonstrate superior corrosion resistance. However, in corrosion–wear conditions, the bulk material outperforms the SLM specimens, primarily due to the presence of pores in the latter, which are detrimental under such environments. XPS analysis of the passive film structure indicates that the passive layer is mainly composed of FeO, Cr₂O₃, and NiO, with the inner layer predominantly consisting of chromium oxide. The Cr₂O₃ layer, formed by the reaction between chromium and oxygen, significantly enhances the corrosion resistance of the material due to its extremely low chemical reactivity and high stability. Full article

Atomic diffusion additive manufacturing (ADAM) is a specialized extrusion-based metal additive manufacturing (MAM) process where metal parts are produced through a three-stage process of printing, de-binding and sintering. Several scientific facts, such as dimensional error, surface quality, tensile behavior and the internal structure of this process for specific materials for certain conditions, are not well explained in the existing literature. To address these issues, the present manuscript investigates the effect of infill type and shell thickness on 17-4 precipitation-hardened (PH) stainless steels on the dimensional accuracy, surface roughness and mechanical properties of the printed specimens. It was found that the strength (maximum ultimate tensile strength up to 1049.1 MPa) and hardness (290 HRB) of the specimens mainly depend on shell thickness, while infill type plays a relatively minor role. The principle of atomic diffusion may be the reason behind this pattern, as an increase in shell thickness is essentially an increase in the density of material deposited during printing, allowing more fusion during sintering and thus increasing its strength. The two different infill types (triangular and gyroid) contribute towards minimal changes, although it should be noted that triangular specimens exhibited greater ultimate tensile strength, whereas the gyroid had slightly longer elongation at break. Dimensional accuracy and surface roughness for all the specimens remain reasonably consistent. The cross-section of the tensile tested specimens revealed significant pores in the microstructure that could contribute to a reduction in the mechanical properties of the specimens. Full article

The tequila industry faces several environmental challenges due to its high yields of contaminants, especially tequila distillation stillage or tequila vinasses, with ten to twelve liters produced per liter of tequila. All treatments aim to shorten retention times to avoid the need for large equipment or new facilities and the saturation of residues within tequila distilleries. The complexity of tequila vinasses has led to treatments with several stages, whereby most of the organic matter content is reduced, but the treatment range results are insufficient. This study aimed to evaluate a fourth-stage tequila vinasse treatment using an electrocoagulation system that uses inexpensive electrodes (SS cathodes and iron anodes), has a low electrical consumption, and applies low voltages in order to meet safety, economic, and environmental criteria so as to comply with Mexican norm NOM-001-SEMARNAT-2021. Three sets of voltage–amperage controllable power source, a 4 mm cylindrical 304 stainless-steel cathode, and a 9 mm iron anode with 200 mL samples in 250 mL beakers were used; three replicas (R1, R2, and R3) underwent 2 h treatment at 1–6 volts to evaluate the voltage effect and 1–6 h of 5-volt treatment to assess the time effect. All samples were filtered with 8 μm and 0.25 μm meshes. Chemical oxygen demand, pH, electrical conductivity, turbidity, and color measurements (SAC for λ 436, 525, and 620 nm) were taken. The experiments determined the optimal voltage and time, considering a hydraulic retention time below 6 h. The results show that electrocoagulation of pretreated tequila vinasses effectively helps in the final removal of organic matter measured as COD, reaching values below 150 COD mg/L at 5–6 h with 5 V treatments and color reduction with 5 V, 1 h treatment. This leads to final polishing that complies with the Mexican wastewater discharge norm criteria. Full article

Titanium and its alloys, as well as stainless steel, are commonly used materials for implants in the human body due to their excellent biocompatibility, corrosion resistance, and mechanical properties. However, the long-term performance of these materials in the oral cavity can be affected by the complex oral environment, including the ingestion of food, beverages, and oral hygiene products, leading to the presence of various ions, pH fluctuations, and inflammatory processes. In this study, the corrosion properties of two biocompatible materials, Ti6Al4V and AISI 316L stainless steel, are investigated under varying oral inflammatory conditions. Using potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), SEM, and EDS analysis, the corrosion behaviour of both materials was analysed in environments simulating mild and severe inflammation. Results indicate that Ti6Al4V exhibits superior corrosion resistance at low H₂O₂ concentrations mimicking mild inflammation, with significantly lower corrosion rates compared to AISI 316L. However, at higher H₂O₂ concentrations, which correspond to severe inflammation, AISI 316L shows better resistance despite its susceptibility to pitting corrosion. Both alloys show reduced passivation after 72 h, with corrosion products accumulating on the surface after 96 h, contributing to repassivation. These results emphasise the need for individualized material selection in dental applications based on a patient’s susceptibility to oral inflammation. Full article

The biocompatibility and long-term stability of stainless steel orthodontic devices are critically influenced by their corrosion resistance in the oral environment. This study evaluates the effect of three artificial saliva formulations—Afnor (pH 7.64), Fletcher (pH 8.07, fluoride-containing), and Fusayama/Meyer (pH 6.34, acidic)—on the surface integrity and chemical behavior of 316L stainless steel over 7 and 28 days. A multi-technique approach was employed, including SEM imaging, EDX elemental mapping, XRF analysis, microhardness testing (Vickers), and the monitoring of key physico-chemical parameters (pH, conductivity, salinity, and TDS). The results indicate that Afnor saliva maintains alloy stability with minimal surface damage while Fusayama/Meyer promotes pitting corrosion and selective leaching of Fe and Ni. Fletcher saliva led to the formation of crystalline corrosion products and significant surface hardening, likely due to the interaction of fluoride with the passive layer. Microhardness values increased across all samples after 28 days, most notably in the Fletcher condition (from 191.3 HV to 256.9 HV). These findings provide valuable insights into the time-dependent degradation mechanisms of orthodontic stainless steel in varied salivary environments, emphasizing the importance of simulating realistic oral conditions in corrosion testing. The study contributes to the optimization of material selection and surface treatment strategies for improved biocompatibility in dental applications. Full article

Nickel-containing orthodontic archwires, particularly those made of nickel-titanium (NiTi) and stainless steel (SS), play a crucial role in orthodontic treatment using the fixed technique due to their mechanical properties. However, concerns regarding nickel-induced allergic reactions, cytotoxicity, and metal ion release, especially nickel-related ones, persist. This narrative review aims to explore recent findings on nickel release from orthodontic appliances, building upon prior systematic reviews by analyzing both in vitro and in vivo studies under various environmental conditions. The databases Web of Science, Scopus, and PubMed were searched for relevant studies that examined the relationship between nickel ion release from nickel-containing archwires and various environmental conditions. The studies found indicate that while metal ion release occurs during short-term treatment, the levels are lower than harmful thresholds, with factors such as pH, corrosion, length of treatment, and environmental influences affecting release rates. Despite this, long-term studies are few and are usually conducted only in an in vitro or in vivo environment, but not both. To establish causal relationships regarding metal ion release, in vivo monitoring of ions like Ni is critical, with further research needed to assess its prolonged effects. Furthermore, collaborative efforts among practitioners, researchers, and regulatory bodies are vital for developing evidence-based guidelines for orthodontic material selection, prioritizing patient safety and addressing metal ion release risks. Full article

This study focused on the physicochemical characteristics of the fermented products (FP) produced by Bacillus amyloliquefaciens CU33 (CU33) from soybean meal with 70% moisture. Additionally, it investigated the effects of adding FP to starter on the growth performance, general health performance, blood clinical biochemistry, and immunity of Alpine goat kids during the weaning period. Forty 14-day-old male Alpine goat kids were randomly assigned into starter supplementations of 0, 0.1, 0.3, or 0.5% CU33 FP for 8 weeks, and each goat kid was individually raised in stainless steel cage (width 70 cm × height 70 cm × depth 80 cm). The moisture after fermentation was linearly decreased as fermentation time increased (p < 0.05), and the pH value and Bacillus-like counts reached the highest at 24 h of fermentation. The activity of neutral protease and alkaline protease, the content of surfactin and γ-PGA, the viscosity, and the odor of CU33 FP were linearly increased as fermentation time increased (p < 0.05). The neutral protease activity, surfactin, γ-PGA, and viscosity increased after drying, whereas the moisture, pH value, Bacillus-like counts, and odor decreased (p < 0.05). During the pre-weaning period (0–4 weeks), the body weight gain (BWG) of the 0.1% CU33 FP group was higher than that of the control group (p < 0.05), and all CU33 FP groups showed a better feed conversion ratio (FCR) than the control group (p < 0.05). During the post-weaning period (4–8 weeks) and throughout the entire experimental period (0–8 weeks), the BWG and FCR of all CU33 FP groups were better than those of the control group (p < 0.05). Furthermore, both BWG and FCR improved linearly as the dietary level of CU33 FP increased (p < 0.05). Simultaneously, the fecal consistency index at 0–4 and 4–8 weeks and the coliform counts in the rectum at 4 weeks linearly decreased (p < 0.05), and the Bacillus-like counts in the rectum linearly increased at 4 and 8 weeks (p < 0.05). Phosphorous (P), total protein (TP), blood urea nitrogen (BUN) in serum at 8 weeks, and the oxidative burst capacity at 4 weeks linearly increased as the dietary level of CU33 FP increased, but the skin sensitization test showed a quadratic curve, and the 0.1% CU33 FP group had the lowest performance (p < 0.05). In conclusion, dietary supplementation with 0.1% of CU33 FP can improve the growth performance, diarrhea status, and oxidative burst capacity of Alpine goat kids, showing the potential to be a feed additive. Full article

The fabrication of miniaturized and durable pH electrodes is a key requirement for developing advanced analytical devices for both industrial and biomedical applications. Glass electrodes are not an option in these cases. Electrodes based on metal oxides have been the most studied for pH sensing in these and other applications. Stainless steel pH electrodes have been an option for many years, both for measurement using steel as a sensitive material and using it as a substrate for the deposition of other metal oxides; in the latter case, the sensitive ability of stainless steel seems to play a crucial role. In addition, recent use as a substrate for materials such as polymers, carbon nanotubes, and metallic nanoparticles should be considered. This paper presents a review of this type of pH electrode, covering aspects related to the sensing mechanism, the treatment of stainless steel, potentiometric performances, applications, and the prospects of these sensors for use in modern analytical instruments. Sensing with the oxide passive layer and the artificial layer by oxidation treatments is analyzed. The use of metal oxides and other materials as the sensitive layer on stainless steel, their application in wearable devices, microneedle sensors, and combination with field-effect transistors for high-temperature pH sensing are covered as the most current and promising applications. Full article