Search Results (321)

Laser powder bed fusion (L-PBF) is a unique technology that enables manufacturing geometrically complex metal alloys, including Ti-6Al-4V parts. The microstructure of Ti-6Al-4V is determined by its localized thermal history, which is affected by not only the L-PBF process but also the geometry of the part. Understanding the microstructure at specific locations in complex geometries is of great importance in predicting the mechanical performance of Ti-6Al-4V parts. This work investigates the effects of geometric features on the local microstructure. Three geometries, namely, holes, overhangs, and penholders, were designed and used for this study. Three different laser powers, namely 150 W, 250 W, and 350 W, were set to print those geometries. The use of a lower laser power results in improved print quality. While the martensite phase dominates the bulk of the L-PBF Ti-6Al-4V parts, a fine α+β lamellar structure can form at down-skin regions of printed horizontal holes and overhangs. Moreover, the direction of the columnar prime β grain can shift due to directional heat dissipation. The local microstructural evolution after heat treatment is investigated as well. Full article

To address the central cracking problem in continuous casting slabs of 38CrMoAl steel, high-temperature tensile tests were performed using a Gleeble-3800 thermal simulator to characterize the hot ductility of the steel within the temperature range of 600–1200 °C. The phase transformation behavior was computationally analyzed via the Thermo-Calc software, while the microstructure, fracture morphology, and precipitate characteristics were systematically investigated using a metallographic microscope (MM), a field-emission scanning electron microscope (FE-SEM), and transmission electron microscopy (TEM). Additionally, the effects of different holding times and cooling rates on the microstructure and precipitates of 38CrMoAl steel were also studied. The results show that the third brittle temperature region of 38CrMoAl steel is 645–1009 °C, and the fracture mechanisms can be classified into three types: (I) in the α single-phase region, the thickness of intergranular proeutectoid ferrite increases with rising temperature, leading to reduced hot ductility; (II) in the γ single-phase region, the average size of precipitates increases while the number density decreases with increasing temperature, thereby improving hot ductility; and (III) in the α + γ two-phase region, the precipitation of proeutectoid ferrite promotes crack propagation and the dense distribution of precipitates at grain boundaries causes stress concentration, further deteriorating hot ductility. Heat treatment experiments indicate that the microstructures of the specimen transformed under water cooling, air cooling, and furnace cooling conditions as follows: martensite + proeutectoid ferrite → bainite + ferrite → ferrite. The average size of precipitates first decreased, then increased, and finally decreased again with increasing holding time, while the number density exhibited the opposite trend. Therefore, when the holding time was the same, reducing the cooling rate could increase the average size of the precipitates and decrease their number density, thereby improving the hot ductility of 38CrMoAl steel. Full article

This study aims to determine the optimal low-temperature stress relieving heat treatment that minimizes residual stresses while preserving corrosion resistance in Laser Powder Bed Fusion (L-PBF) processed Ti6Al4V alloy. Specifically, it investigates the effects of stress relieving at 400 °C, 600 °C, and 800 °C on microstructure, residual stress, and electrochemical performance. Specimens were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM), and electrochemical techniques. A novel microcapillary electrochemical method was employed to precisely assess passive layer stability and corrosion behaviour under simulated oral conditions, including fluoride contamination and tensile loading. Results show that heat treatments up to 600 °C effectively reduce residual stress with minimal impact on corrosion resistance. However, 800 °C treatment leads to a phase transformation from α′ martensite to a dual-phase α + β structure, significantly compromising passive film integrity. The findings establish 600 °C as the optimal stress-relieving temperature for balancing mechanical stability and electrochemical performance in biomedical and aerospace components. Full article

This paper studies the effect of reversible hydrogen alloying of the TC4 alloy on the microstructure, phase composition, and mechanical properties before and after equal-channel angular pressing. It is shown that the introduction of 0.3% hydrogen followed by quenching from a temperature of 850 °C leads to the formation of a thin-plate α″-martensite, which made it possible to implement 6 passes (ε ~ 4.2) of pressing at 600 °C. As a result of the deformation of the TC4-H alloy and subsequent thermal vacuum treatment to remove hydrogen, an ultrafine-grained structure with an average size of the α-phase of 0.15 μm was formed, which led to strengthening of the alloy to 1490 MPa with a relative elongation of about 5% at room temperature. The reasons for a more significant refinement of the grain/subgrain structure and an increase in the tensile strength of the hydrogenated alloy after equal-channel angular pressing in comparison with hydrogen-free TC4 alloy are discussed. Full article

In this study, deep cryogenic treatment (DCT) was applied to cold work tool steels with different vanadium weights (Vanadis 4 and Vanadis 10) for 12, 24 and 36 h, and the changes in their mechanical properties and microstructures were examined. Compression, tensile, hardness, SEM–EDS, carbide size, XRD and Rietveld analyses were performed to examine the mechanical and microstructural properties of the cryogenically treated samples. In this study, increasing the cryogenic treatment time and vanadium weight ratio did not have a positive effect on the hardness, and it was determined that the most positive result in terms of tensile and compressive strength was obtained in the V4_DCT-24 sample. The results of this study showed that the cryogenic treatment formed secondary carbides, vanadium carbide (VC) and chromium carbide (Cr₇C₃), in vanadium cold work tool steels and reduced the amount of retained austenite (γ-Fe), transformed into martensite (α’-Fe) structures. Additionally, cryogenically treated Vanadis steels are thought to be usable in the metal processing industry, especially for cutting tools and molds. Full article

The titanium matrix composites (TMCs) fabricated via Directed Energy Deposition (DED) effectively overcome the issue of coarse columnar grains typically observed in additively manufactured titanium alloys. In this study, systematic annealing heat treatments were applied to in situ (TiB + TiC)/Ti-6Al-4V composites to refine the microstructure and tailor mechanical properties. The results reveal that the plate-like α phase in the as-deposited composites gradually transforms into an equiaxed morphology with increasing annealing temperature and holding time. Notably, when the annealing temperature exceeds 1000 °C, significant coarsening of the TiC phase is observed, while the TiB phase remains morphologically stable. Annealing promotes decomposition of acicular martensite and stress relaxation, leading to a reduction in hardness compared to the as-deposited state. However, the reticulated distribution of the TiB and TiC reinforcement phases contributes to enhanced tensile performance. Specifically, the as-deposited composite achieves a tensile strength of 1109 MPa in the XOY direction, representing a 21.6% improvement over the as-cast counterpart, while maintaining a ductility of 2.47%. These findings demonstrate that post-deposition annealing is an effective strategy to regulate microstructure and achieve a desirable balance between strength and ductility in DED-fabricated titanium matrix composites. Full article

This study investigates the influence of plastic deformation and temperature on the formation of mechanically induced martensite and the associated changes in hardness in AISI 304 austenitic stainless steel. Cold rolling was performed at three temperatures (20 °C, 0 °C, and −196 °C) and various degrees of deformation (10–70%). Microstructural changes, including the formation of ε and α′ martensite, were characterized using X-ray diffraction (XRD) and electron backscatter diffraction (EBSD). The results confirm that martensitic transformation proceeds via the γ → ε → α′ sequence, with transformation rates and martensite fractions increasing at lower temperatures and higher strains. The stacking fault energy of 25.9 mJ/m² favors this transformation pathway. Transformation rates of α′ martensite fractions significantly increased at lower temperatures and higher strains, 91.8% α′ martensite was observed at just 30% deformation at −196 °C. Hardness measurements revealed a strong correlation with martensite content: strain hardening dominated at lower deformations, while martensite formation became the primary hardening mechanism at higher deformations, especially at cryogenic temperatures. The highest hardness (551 HV) was observed in samples deformed to 70% at −196 °C. The findings provide insights into optimizing the mechanical properties of AISI 304 stainless steel through controlled deformation and temperature conditions. Full article

This study systematically explores the synergistic effects of direct aging treatment (480 °C for 6 h) combined with cryogenic treatment (−196 °C for 8 h) on the mechanical properties and microstructural evolution of 18Ni300 maraging steel fabricated via selective laser melting (SLM). Three conditions were investigated: as-built, direct aging (AT6), and direct aging plus cryogenic treatment (AT6C8). Microstructural characterization was performed using optical microscopy (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM), and X-ray diffraction (XRD), while the mechanical properties were evaluated via microhardness and tensile testing. The results show that the AT6C8 sample achieved the highest microhardness (635 HV_0.5) and tensile strength (2180 MPa), significantly exceeding the as-built (311 HV_0.5, 1182 MPa) and AT6 (580 HV_0.5, 2012 MPa) samples. Cryogenic treatment induced a notable phase transformation from retained austenite (γ phase) to martensite (α phase), with the peak relative intensity ratio ranging from 1.42 (AT6) to 1.58 (AT6C8) in the XRD results. TEM observations revealed that cryogenic treatment refined lath martensite from 0.75 μm (AT6) to 0.24 μm (AT6C8) and transformed reversed austenite into thin linear structures at the martensite boundaries. The combination of direct aging and cryogenic treatment effectively enhances the mechanical properties of SLM-fabricated 18Ni300 maraging steel through martensite transformation, microstructural refinement, and increased dislocation density. This approach addresses the challenge of balancing strength improvement and residual stress relaxation. Full article

In this study, we delve into the intricate microstructural features of Ti-6Al-4V alloy additively manufactured and heat-treated at 800 °C for 4 h. Our in-depth analysis will enable us to gain a better understanding of the β-Ti precipitation process, its dependence on temperature, and its ultimate effect on the overall mechanical properties. As well as α-Ti martensite grains and β-Ti particles interspersed in the α-Ti grain boundaries, there is a third microstructural feature, overlooked by many researchers. This feature is observed as nano-sized particles homogeneously embedded inside the α-Ti laths. Using high-resolution transmission electron microscopy, we reveal that these nano-sized features do not constitute a different phase. Instead, they define isolated regions of α-Ti in its relaxed form, surrounded by the heavily strained form of the α-Ti phase. This phenomenon is a result of the “incomplete” precipitation of the β-Ti phase following the heat treatment stage. The straining of the α-Ti phase appears as a shift in the equilibrium atomic position. Full article

Alloys of Ti-10Ta-1.6Zr (wt%) with and without 3 wt% Cu made by arc-melting, heat-treated in two stages and quenched to have α + β microstructures were studied. These alloys were studied for potential replacement of Ti-6Al-4V alloys because Ta and Zr are more biocompatible than Al and V, and copper was added for potential antimicrobial properties. The heat-treated samples were investigated by SEM-EDX, transmission Kikuchi diffraction (TKD) and XRD. When studied at a higher magnification, the heat-treated alloys revealed a bi-lamellar microstructure, consisting of broad α lamellae and β transformed to fine α′ lamellae with various orientations. The fraction β transformed to fine α′ lamellae was higher in the alloy with Cu than that without Cu. Furthermore, copper was found to lower the solubility of tantalum in the β. The hardest alloy was the heat-treated alloy containing Cu, albeit with a wide standard deviation, probably due to the high fraction of martensitically transformed β. Full article

Traditional narrow gap welding of thick titanium alloy plates easily produces dynamic molten pool flow instability, poor sidewall fusion, and excessive residual stress after welding, which leads to defects such as pores, cracks, and large welding deformations. In view of the above problems, this study takes 16-mm-thick TC4 titanium alloy as the research object, uses low-power pulsed laser-GTA flexible heat source welding technology, and uses the flexible regulation of space between the laser, arc, and wire to promote good fusion of the molten pool and side wall metal. By implementing instant ultrasonic impact treatment on the weld surface, the residual stress of the welded specimen is controlled within a certain range to reduce deformation after welding. The results show that the new welding process makes the joint stable, the side wall is well fused, and there are no defects such as pores and cracks. The weld zone is composed of a large number of α′ martensites interlaced with each other to form a basketweave structure. The tensile fracture of the joint occurs at the base metal. The joint tensile strength is 870 MPa, and the elongation after fracture can reach 17.1%, which is 92.4% of that of the base metal. The impact toughness at the weld is 35 J/cm², reaching 81.8% of that of the base metal. After applying ultrasound, the average residual stress decreased by 96% and the peak residual stress decreased by 94.8% within 10 mm from the weld toe. The average residual stress decreased by 95% and the peak residual stress decreased by 95.5% within 10 mm from the weld root. The residual stress on the surface of the whole welded test plate could be controlled within 200 MPa. Finally, a high-performance thick Ti-alloy plate welded joint with good forming and low residual stress was obtained. Full article

In order to reduce the density and alloy cost of austenitic stainless steel, this study designed Fe-0.35C-12Cr-5Ni-(0,2,4)Al-(6,10)Mn (wt.%) stainless steels with different Al and Mn contents. The effects of Al and Mn contents on the microstructure, deformation behavior, and mechanical properties were investigated using microstructural analyses, quasi-static tensile tests, and Charpy impact tests. The results showed that an increase in Al content led to the formation of austeniteferrite duplex microstructure, while an increase in Mn content reduced the ferrite fraction. In the Al-free steel, the deformation mechanism was deformation-induced α′-martensitic transformation. When the Al content increased to 2 wt.%, the deformation mechanism was primarily mechanical twinning due to the increased stacking fault energy caused by Al. This resulted in a lower tensile strength but better toughness. When the Al content was further increased to 4 wt.%, the proportion of mechanical twinning decreased. The presence of ferrite led to cleavage at the fracture surface. The cleavage fracture explained the low elongation and toughness of duplex stainless steels. However, the elongation and toughness were enhanced with the increase in Mn content. Full article

In this study, the phase transformation mechanism during the decomposition of undercooled austenite and its effect on the deformation behavior of a high-strength medium Mn steel were studied. The results indicate that the austenite formation during heating (α → γ) is a relatively fast reaction. However, the transformation of undercooled prior austenite above the martensite start (M_s) temperature (γ → α) is difficult due to its high thermal stability. Only martensite transformation occurred during the final air-cooling stage following a 120-h isothermal treatment at 360 °C (slightly above M_s). The growth of martensite laths was limited by the boundaries of prior austenite grains and martensite packets. High-strength tensile properties were achieved, with a yield strength of 955 MPa, ultimate tensile strength of 1228 MPa, and total elongation of 11.6%. These properties result from the synergistic hardening effects of grain refinement, high-density lattice distortion, and an increased boundary length per unit area. The composition design with medium Mn content increased the processing window for high-strength martensite transformation, providing a theoretical basis for an energy-saving approach that depends on the decomposition transformation of undercooled austenite. Full article

Ti-6Al-4V (Ti64) is widely used in the additive manufacturing (AM) industry for its superior mechanical properties; however, severe anisotropy is inevitable. In this work, a Ti64 sample fabricated using laser-directed energy deposition is used for fundamental investigations into the anisotropy of its microstructure, mechanical properties, and fracture behaviors. The microstructure of martensite α and prior β-Ti grains are characterized in both the XOY and XOZ planes. The tensile/compressive properties and microhardness along the building direction (BD) and scanning direction (SD) are tested, and it is found that the sample along the SD has better comprehensive mechanical properties. Due to grain boundary α (GB-α), different fracture behaviors and crack propagation paths are found along the BD and SD. When tensile force is parallel to the growth orientation of GB-α, a much higher density of microcracks caused by fractured GB-α is found to contribute to a prolonged elongation and the weakening of strength. While stretching along the SD, the cracks would propagate along the GB-α easily and straightly, which might lead to lower elongation. Full article

In this paper, the crystal structure, microstructure, and deformation behavior in the Ti-33Nb alloy under furnace-cooling (FC) and water-quenching (WQ) conditions after holding at 950 °C for 0.5 h are reviewed. The stable and metastable phases obtained under FC and WQ heat treatments have significantly different influences on the mechanical properties of this alloy. The furnace-cooling specimens possess a β and α phase at room temperature, while water-quenched specimens are composed of a metastable β phase and martensite α″ phase. According to the results of the nanoindentation test, the hardness value of the FC specimens is 2.66 GPa, which is lower than that of the WQ specimens. It can be attributed to the presence of a large number of α phases. The indentation depth recovery ratio (η_h) and work recovery ratio (η_w) of the WQ specimens are 19.02% and 19.54%, respectively, indicating a better superelastic response than the FC specimens. In addition, the wear resistance (H/E_r) and yield pressure (${\mathrm{H}}^3/{\mathrm{E}}_{\mathrm{r}}^2$) of the WQ specimens are 0.0282 and 0.0030 GPa, respectively, suggesting a better wear resistance and resistance of plastic deformation. Full article