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Advanced Additive Processes and 3D Printing for Polymer Composites, 2nd Edition

A special issue of Polymers (ISSN 2073-4360). This special issue belongs to the section "Polymer Processing and Engineering".

Deadline for manuscript submissions: 30 September 2025 | Viewed by 1358

Special Issue Editors

School of Materials Science and Engineering, Dalian University of Technology, Dalian 116024, China
Interests: 3D printing; fiber reinforced polymer composites
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National Council for Science and Technology (CONACYT–CIDESI), National Center for Aeronautic Technologies (CENTA), Carretera Estatal 200, km 23, Querétaro 76265, Mexico
Interests: nanocomposites; material characterization; nanomaterials; mechanical properties; materials testing; polymer processing
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Guest Editor
Department of Mechanical Engineering, National University of Singapore, 9 Engineering Drive 1, Singapore 117575, Singapore
Interests: lasers (high power); laser-materials interactions; laser based advanced manufacturing; powder bed fusion; additive manufacturing; 3D printing
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Guest Editor
1. Faculty of Apparel Engineering and Textile Processing, Berlin University of Applied Sciences—HTW Berlin, 12459 Berlin, Germany
2.Department of Textile and Paper Engineering, Higher Polytechnic School of Alcoy, Polytechnic University of Valencia (UPV), 03801 Alcoy Alicante, Spain
Interests: carbon nanofibers; needle-free electrospinning; mycelium Pleurotus ostreatus /polymer nano-composites; 3D printing; 2D/ 3D design process; pattern design; fashion design; smart textiles
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Special Issue Information

Dear Colleagues,

Additive manufacturing (AM) technology significantly impacts the modern world due to its ability to manufacture highly complex geometries. Three-/four-dimensional printing has innovative advantages, including low cost, minimal waste, custom geometry, and ease of material changeover with applications in the aerospace, automotive, biomedical, and electronic fields. AM techniques are mainly fused deposition modeling (FDM), liquid powder 3D printing (PLP), selective laser sintering (SLS), stereolithography (SLA), digital light processing (DLP), and robocasting. The range of polymers used in AM covers thermoplastics, thermosets, elastomers, hydrogels, functional polymers, recycled polymers, and green composites. Combining cutting-edge 3D/4D printing technologies with innovative materials is driving disruptive research advances, impacting the development of custom multifunctional capabilities demanded in domains ranging from aerospace to biomedical fields. However, significant challenges still lie ahead, and material selection, multi-material printing, print scalability, material processability, structure integrity, and stability still need to be resolved before we can adopt 3D/4D printing technologies on a much larger scale.

Four-dimensional technology is considered an upgrade of 3D printing technology as it introduces time as the fourth dimension. Materials which are 4D printed can adapt to different stimuli such as temperature, water, and light that stimulate multiple functionalities, creating enormous potential for critical applications. Contemporary research indicates that 4D printing is a promising technology that will bring immense benefits to society.

This Special Issue aims to collect cutting-edge original research articles and reviews on the latest advances in additive processes, technical challenges, and prospects in developing 3D/4D printing techniques for polymer composites with improved properties and applications.

Dr. Lin Sang
Dr. Edgar Franco-Urquiza
Dr. Swee Leong Sing
Prof. Dr. Lilia Sabantina
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Polymers is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2700 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • 3D/4D printing
  • polymer composites
  • functional materials
  • smart composites
  • industrial applications
  • responsive polymers
  • adaptive materials
  • filament extrusion
  • processing technologies
  • process–property relationship

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Published Papers (1 paper)

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Research

19 pages, 4858 KiB  
Article
Assessment of the Mechanical Properties and Fragment Characteristics of a 3D-Printed Forearm Orthosis
by Mislav Majdak, Slavica Bogović, Maja Somogyi Škoc and Iva Rezić Meštrović
Polymers 2024, 16(23), 3349; https://doi.org/10.3390/polym16233349 - 29 Nov 2024
Viewed by 859
Abstract
Distal radius fractures (DRF) are one of the most prevalent injuries a person may sustain. The current treatment of DRF involves the use of casts made from Plaster of Paris or fiberglass. The application of these materials is a serious endeavor that influences [...] Read more.
Distal radius fractures (DRF) are one of the most prevalent injuries a person may sustain. The current treatment of DRF involves the use of casts made from Plaster of Paris or fiberglass. The application of these materials is a serious endeavor that influences their intended use, and should be conducted by specially trained personnel. In this research, with the use of the full-body 3D scanner Vitus Smart, 3D modelling software Rhinoceros 3D, and 3D printer Creality CR-10 max, an easy, yet effective workflow of orthosis fabrication was developed. Furthermore, samples that represent segments of the orthosis were subjected to static loading. Lastly, fragments that occurred due to excessive force were characterized with the use of a digital microscope. It was observed that with the implementation of the designed workflow, a faster 3D printing process was present. Samples subjected to mechanical loading had values that exceeded those of conventional Plaster of Paris; the minimum recorded value was 681 N, while the highest was 914 N. Microscopic characterization enabled a clear insight into the occurrence of fragments, as well as their potential risk. Therefore, in this research, an insight into different stages of fabrication, characterization of undesirable events, as well as the risks they may pose were presented. Full article
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