Thermodynamics, Mechanism and Kinetics of Metallurgical Processes, 2nd Edition

A special issue of Minerals (ISSN 2075-163X). This special issue belongs to the section "Mineral Processing and Extractive Metallurgy".

Deadline for manuscript submissions: 31 July 2025 | Viewed by 1642

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Escuela de Ingeniería Química, Pontificia Universidad Católica de Valparaíso, Avenida Brasil 2162, Valparaiso 2362854, Chile
Interests: thermodynamics and kinetics of extractive metallurgy processes; kinetics of extraction/purification of metals from residues; concentration of elements of interest from dilute solutions
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Guest Editor
Department of Earth Resources and Environmental Engineering, Hanyang University, 222 Wangsimni-ro, Seongdong-gu, Seoul 04763, Republic of Korea
Interests: mineral processing and extractive metallurgy; sustainable process development; urban mining; colloid chemistry
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

The analysis of factors affecting metallurgical processes, where extraction/concentration/precipitation of useful metal is involved, is of great relevance since product analysis intrinsically generates process optimization. To achieve these goals, each process must be evaluated through a series of experimental studies that involve the processing of empirical data which must agree with the theoretical work. The experimental results must be validated by analysis and interpretation of the solids, liquids, or gases generated by the experimental work; in parallel, those analyses must be supported by detailed and substantiated work using thermodynamic tools. The juxtaposition of experimental and theoretical evaluation produces chemical or thermochemical reaction mechanisms supporting relevant and innovative hypotheses in metallurgical processes. On the other hand, mass transfer mechanisms promote heterogeneous kinetic models, widely used to understand the true incidence of factors such as temperature, reagent/gas concentration, surface area, and porosity level, among others, on the reaction rate, leading to intrinsic impact of the real actors on the evolution of metallurgical treatment.

The critical evaluation of processes based on thermodynamics, heterogeneous kinetics, and reaction mechanisms will affect the basis of the metallurgical structure and backbone of any process, leading in the direction of optimization, economic performance, and specific requirement of each mineral/metal treatment of interest.

This Special Issue aims to bring together studies related to the bridges of this metallurgical backbone such as thermodynamics, reaction mechanisms/mass transfer, and heterogeneous kinetics, as a whole or separately, contributing and generating new ideas for the next generations of extractive metallurgists.

Dr. Álvaro Aracena Araccena Caipa
Prof. Dr. Hyunjung Kim
Guest Editors

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Keywords

  • thermodynamics for high and low temperatures
  • heterogeneous kinetics
  • extractive metallurgical processes

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Related Special Issue

Published Papers (3 papers)

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Research

16 pages, 3515 KiB  
Article
Kinetics and Mechanism of Copper Elution from Protonated Dry Alginate Beads: Process Optimization and Stability Assessment
by Alvaro Aracena, Paz Fuenzalida, César Álvarez and Oscar Jerez
Minerals 2025, 15(5), 465; https://doi.org/10.3390/min15050465 - 30 Apr 2025
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Abstract
Numerous studies have been conducted on the removal of heavy and toxic metals using protonated dry alginate beads (PDABs) as a cation exchanger. However, there is a scarcity of research on the kinetics of copper elution with biosorbents, despite the necessity of restoring [...] Read more.
Numerous studies have been conducted on the removal of heavy and toxic metals using protonated dry alginate beads (PDABs) as a cation exchanger. However, there is a scarcity of research on the kinetics of copper elution with biosorbents, despite the necessity of restoring them to their original state with undiminished biosorption capacity for reuse. This study analyzes the parameters that directly affect the elution rate of copper ions from PDABs. The parameters examined include temperature (5–80 °C), sulfuric acid concentration (0.0005–0.0153 M), stirring speed (0–500 rev min−1), and different acids (HNO3, HCl, and HClO4). Additionally, the stability of alginate was assessed over multiple cycles. The results indicate that the elution mechanism is governed by ion exchange between copper ions and protons. The copper elution rate was significantly influenced by temperature and H2SO4 concentration, achieving an elution efficiency of 98.6% at 80 °C and an H2SO4 concentration of 0.0056 M. The kinetics of copper ion elution were adequately described by the Lagergren pseudo-first-order model. The dependence of copper elution on sulfuric acid concentration was found to be of the order of 0.4. Furthermore, intrinsic rate constants were determined, and an activation energy of 9.2 kJ mol−1 was obtained within the studied temperature range. These findings indicate that copper elution is a chemically controlled process. Full article
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11 pages, 5232 KiB  
Article
Mechanism Research for the Influence of TiO2 Content on the Shape Transformation of Rutile Crystals
by Jiqing Han, Li Zhang, Hongmei Yin, Qiuping Feng and Hongsheng Zhang
Minerals 2025, 15(5), 449; https://doi.org/10.3390/min15050449 - 26 Apr 2025
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Abstract
The isothermal precipitation kinetics of rutile crystals was studied to clarify the mechanism for the influence of TiO2 content on the shape transformation of rutile crystals. The results indicate that the growth index n values were about 2, 3, and 4 when [...] Read more.
The isothermal precipitation kinetics of rutile crystals was studied to clarify the mechanism for the influence of TiO2 content on the shape transformation of rutile crystals. The results indicate that the growth index n values were about 2, 3, and 4 when the TiO2 contents of the raw materials were 27, 37, and 47%, indicating that the precipitation of the rutile crystal had a one-dimensional, two-dimensional, and three-dimensional growth. Thus, the shapes of the rutile crystals were a cuboid, a cube, and a sphere when the TiO2 contents of the raw materials were 27, 37, and 47%. An increase in the TiO2 content of raw materials can encourage the transformation of rutile crystals into spheres, which is beneficial to the settling of rutile crystals in molten slag. It realizes the conversion of rutile from a lean ore to a rich ore and avoids subsequent beneficiation processes. Full article
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17 pages, 6466 KiB  
Article
Experimental Simulation Studies on Non-Uniform Fluidization Characteristics of Two-Component Particles in a Bubbling Fluidized Bed
by Mingmei Zhu, Zhong Zheng, Weiping Hao, Zhengjiang Yang and Zhancheng Guo
Minerals 2024, 14(11), 1113; https://doi.org/10.3390/min14111113 - 31 Oct 2024
Viewed by 930
Abstract
Taking the fluidized pre-reduction process of iron ore powder bubbling fluidized bed as the background, for the problem of non-uniform structure in the bed of gas-solid fluidization process, the non-uniform fluidization characteristics of bicomponent particles are investigated in a cold two-dimensional bubbling fluidized [...] Read more.
Taking the fluidized pre-reduction process of iron ore powder bubbling fluidized bed as the background, for the problem of non-uniform structure in the bed of gas-solid fluidization process, the non-uniform fluidization characteristics of bicomponent particles are investigated in a cold two-dimensional bubbling fluidized bed by using a combination of physical experiments and mathematical simulations. Fluidization experiments were carried out under typical working conditions by using glass beads to study the effects of apparent gas velocity, mass ratio, and other factors on the non-uniform structure in the bed. Through the experimental observation of the bubble behavior, the effect of the cyclic change in bubble formation, rise and growth to rupture on the bed uniformity were analyzed. The experiments showed that the fluidized bed of two-component particles would be stratified, and the non-uniformity was strong in the upper part and weak in the lower part, and the apparent gas velocity and particle size were the main influencing factors. Based on the Euler-Lagrange reference frame modeling, the fluidization process of the two-dimensional bubble bed was simulated by the CFD-DEM method. The simulations of typical experimental conditions were carried out to further analyze the velocity distribution and the volume ratio of each phase in the bed from the gas-solid interaction level, revealing that the velocity distribution in the upper part of the bed is not uniform, and the gas flow is strongly perturbed, with intense bubble aggregation. The results reveal the reasons for the non-uniform phenomenon of gas-solid fluidization, which can provide a theoretical basis for the regulation of the non-uniform structure of the fluidization process. Full article
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