- Article
Reducing solid fuel consumption in iron ore sintering is an important strategy for lowering fossil fuel use and associated CO2 emissions. However, insufficient heat input can limit liquid-phase formation and compromise sinter quality. In this study, a by-product-derived low-melting-point additive (LMA) was used under reduced-fuel sintering condition, and the resulting mineralogical characteristics, pore structural, and metallurgical properties were evaluated. Preformed Ca–Fe–O phases accounted for 46.2 wt.% of the quantified crystalline phase assemblage in the LMA. Differential scanning calorimetry revealed a thermal event near 1200 °C, interpreted as being associated with the onset of liquid-phase formation. In sinter pot tests, the LMA-containing reduced-fuel condition (RFL) exhibited a lower maximum bed temperature than the conventional reference condition (STD), decreasing from 1375 to 1339 °C. With the mean STD values normalized to 100%, the relative mean reducibility index, tumble index, and reduction disintegration index of RFL were 104.7%, 101.8%, and 100.3%, respectively, indicating that these quality indices remained broadly comparable despite the reduced fuel input. Rietveld refinement indicated a higher magnetite fraction and a lower SFCA-I fraction in RFL, suggesting that the higher mean reducibility could not be explained by bulk mineralogy alone. Optical microscopy of entire specimen cross-sections revealed a lower pore area fraction and a more consolidated structure in RFL, whereas mercury intrusion porosimetry indicated that mercury-accessible pore volume associated with pore-entry sized below 50 μm was largely maintained. Overall, these findings suggest that the combined use of LMA and reduced fuel input can maintain sinter quality at a lower maximum bed temperature. The pore-structure results provide a possible explanation for the higher mean reducibility despite the mineralogical changes, although a causal relationship has not been established.
13 November 2026








![Mineral maps of granites and greisen constructed with TIMA technology [15]. (a–c) granite and vein greisen, Horní Blatná, Nejdek pluton, Czech Republic: (a) biotite granite; (b) mica-rich greisen; (c) topaz-rich greisen; (d,e) Panasqueira deposit, Portugal: (d) muscovite granite from deeper part of the cupola; (e) pervasive muscovite greisen forming the upper part of the cupola. Size of all images is ca. 35 × 23 mm.](https://mdpi-res.com/minerals/minerals-16-00626/article_deploy/html/images/minerals-16-00626-g001-550.jpg)

