Aluminum Alloy Interface Strengthening and Friction and Wear Characteristics

A special issue of Lubricants (ISSN 2075-4442).

Deadline for manuscript submissions: 15 September 2026 | Viewed by 916

Special Issue Editors

School of Mechanical Engineering, Jiangsu University, Zhenjiang 212013, China
Interests: laser cleaning; laser surface texturing; machine learning; motion analytics
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Guest Editor
School of Mechanical Engineering, Jiangsu University, Zhenjiang 212013, China
Interests: laser surface hardening; laser surface texturing; tooth surface lubrication enhancement

Special Issue Information

Dear Colleagues,

By alloying, particle reinforcement, heat treatment, and surface engineering, high-strength, gradient interfaces with tailored residual stress and hardness profiles can be engineered on aluminum alloy surfaces. These interfaces raise the shear and plastic-flow thresholds, curb localized yielding, and stabilize tribochemical films, thereby reducing the coefficient of friction (CoF) and wear rate under dry/boundary lubrication. The hardened near-surface layer suppresses adhesive junctions and furrow formation, while controlled deformation and precipitation enhance load-bearing capacity. Complementary strategies—such as anodizing, hard coatings, and textured/chemically patterned surfaces—further improve film adherence and wear resistance. To maximize performance, synergistic optimization of composition, residual stress, roughness, and lubricant chemistry is essential across load–speed–temperature regimes.

Dr. Jinghu Ji
Dr. Yuyang He
Guest Editors

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Keywords

  • aluminum alloy
  • surface strengthening
  • friction
  • wear
  • lubrication

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Published Papers (2 papers)

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Research

14 pages, 1516 KB  
Article
Cross Scale Tribological Behavior of Textured High-Entropy Alloy Coatings
by Yazhou Mao, Linlin Guo, Aoya Wang, Ruiyi Ma and Zixuan Wangan
Lubricants 2026, 14(5), 209; https://doi.org/10.3390/lubricants14050209 - 19 May 2026
Abstract
This paper presents a cross-scale model for predicting the tribological behavior of textured coatings made of high-entropy alloys. The research methodology includes molecular dynamic modeling, a modified fractal surface model, and the Green's method with fast Fourier transform. The main results demonstrate the [...] Read more.
This paper presents a cross-scale model for predicting the tribological behavior of textured coatings made of high-entropy alloys. The research methodology includes molecular dynamic modeling, a modified fractal surface model, and the Green's method with fast Fourier transform. The main results demonstrate the existence of an optimal range of parameters: a fractal dimension of 2.45–2.55 and a texturing density of 15–20%, which reduces the coefficient of friction to 40% compared with untextured surfaces. The practical significance of the work lies in the creation of a theoretical basis for the integrated design and forecasting of the tribological properties of high-entropy coatings. Full article
14 pages, 33554 KB  
Article
Microstructure and Wear Characteristics of Nickel-Based Coatings Produced via Laser Cladding on 6061 Aluminum Alloy
by Hangcheng Zhang, Yuyang He, Tingting Zhang, Yonghong Fu and Kun Huang
Lubricants 2026, 14(2), 56; https://doi.org/10.3390/lubricants14020056 - 28 Jan 2026
Viewed by 690
Abstract
The nickel (Ni)-based alloy cladding layers on the surface of 6061 aluminum alloy are fabricated successfully using an optimized laser cladding process. An analysis has been conducted to compare the influence of two types of Ni-based powders on the phase composition, macroscopic morphology [...] Read more.
The nickel (Ni)-based alloy cladding layers on the surface of 6061 aluminum alloy are fabricated successfully using an optimized laser cladding process. An analysis has been conducted to compare the influence of two types of Ni-based powders on the phase composition, macroscopic morphology and microstructure of the cladding layers. The study also elucidates the micro-hardness and friction property of the cladding layers fabricated by two types of Ni-based powders. The results reveal that phases including Al3Ni, Al3Ni2, and α-Al are formed in the pure Ni cladding layer. Nonetheless, in the Ni–Cr–B–Si cladding layer, a new phase characterized by needle-shaped Cr7C3 is observed. Mechanical properties characterization of the cladding layers reveals a notable improvement in microhardness and friction properties compared to the 6061 aluminum alloy substrate. The best properties are achieved in the Ni–Cr–B–Si cladded layer, which demonstrates a microhardness of 714 HV, almost 8.1 times superior to that of the substrate. Its friction and wear rate is merely 21% of that of the base aluminum. Our results are expected to provide significant insights into the design and production of aluminum materials with great resistance to wear. Full article
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