AI-Driven Smart Manufacturing and Industry 4.0: Technologies, Systems, and Applications

A special issue of Big Data and Cognitive Computing (ISSN 2504-2289).

Deadline for manuscript submissions: 30 June 2027 | Viewed by 25

Editors


E-Mail Website
Guest Editor
Department of Mechanical, Aerospace, and Industrial Engineering, University of Texas, San Antonio, TX 78249, USA
Interests: manufacturing systems engineering; cloud manufacturing; lean manufacturing

E-Mail Website
Guest Editor
Department of Industrial and Systems Engineering, University of Tennessee, Knoxville, TN 37996, USA
Interests: cybersecurity; sensing; IoT; Industry 4.0; Industry 5.0
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

The rapid advancement of artificial intelligence (AI) technologies is transforming modern manufacturing systems and accelerating the evolution of Industry 4.0 toward more intelligent, autonomous, and adaptive industrial environments. AI-driven smart manufacturing integrates advanced computational intelligence with cyber–physical systems, industrial Internet of Things (IIoT), robotics, digital twins, cloud–edge computing, and big data analytics to optimize industrial operations, improve productivity, and enhance decision-making across the manufacturing lifecycle.

This Special Issue, entitled “AI-Driven Smart Manufacturing and Industry 4.0: Technologies, Systems, and Applications”, aims to gather high-quality original research and review articles addressing emerging methodologies, architectures, and practical applications of AI within smart industrial ecosystems. The Issue welcomes contributions exploring machine learning, deep learning, predictive maintenance, intelligent process monitoring, autonomous production systems, digital transformation, human–machine collaboration, industrial automation, and intelligent supply chain management.

Particular attention will be given to research addressing real-time data analytics, system interoperability, cybersecurity, energy-efficient manufacturing, sustainable production, and resilient industrial infrastructures. Contributions investigating AI-enabled optimization, fault diagnosis, quality control, robotics integration, and smart decision-support systems for manufacturing applications are also highly encouraged.

By bringing together interdisciplinary perspectives from manufacturing engineering, computer science, automation, data science, and industrial management, this Special Issue seeks to provide a comprehensive platform for discussing current challenges, technological innovations, and future directions in AI-driven Industry 4.0 systems. The collected contributions are expected to support researchers, engineers, and practitioners in advancing next-generation smart manufacturing technologies and intelligent industrial transformation.

We look forward to receiving your contributions.

Prof. Dr. F. Frank Chen
Dr. Mohammad Shahin
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 250 words) can be sent to the Editorial Office for assessment.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-anonymized peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Big Data and Cognitive Computing is an international peer-reviewed open access monthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 1800 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • Artificial Intelligence (AI)
  • smart manufacturing
  • Industry 4.0
  • Industrial Internet of Things (IIoT)
  • digital twins

Benefits of Publishing in a Special Issue

  • Ease of navigation: Grouping papers by topic helps scholars navigate broad scope journals more efficiently.
  • Greater discoverability: Special Issues support the reach and impact of scientific research. Articles in Special Issues are more discoverable and cited more frequently.
  • Expansion of research network: Special Issues facilitate connections among authors, fostering scientific collaborations.
  • External promotion: Articles in Special Issues are often promoted through the journal's social media, increasing their visibility.
  • Reprint: MDPI Books provides the opportunity to republish successful Special Issues in book format, both online and in print.

Further information on MDPI's Special Issue policies can be found here.

Published Papers (1 paper)

Order results
Result details
Select all
Export citation of selected articles as:

Research

25 pages, 2160 KB  
Article
Beyond Material Flow with Cognitive Waste Theory: Formalizing the Ninth Waste of Lean Manufacturing Through Quantitative Models of Cognitive Inefficiency
by Mohammad Shahin, Mazdak Maghanaki and F. Frank Chen
Big Data Cogn. Comput. 2026, 10(7), 215; https://doi.org/10.3390/bdcc10070215 - 2 Jul 2026
Abstract
Lean manufacturing has historically focused on eliminating waste from physical production processes; however, increasing digitalization has shifted a substantial portion of operational effort toward information processing and decision making. Existing Lean frameworks lack formal mechanisms to model and quantify inefficiencies arising within these [...] Read more.
Lean manufacturing has historically focused on eliminating waste from physical production processes; however, increasing digitalization has shifted a substantial portion of operational effort toward information processing and decision making. Existing Lean frameworks lack formal mechanisms to model and quantify inefficiencies arising within these cognitive processes. This paper introduces Cognitive Waste Theory, a mathematical extension of Lean manufacturing that defines cognitive inefficiency as a distinct form of operational waste. Cognitive waste is conceptualized as non-value-adding mental effort generated by misaligned information flow, task structure, and organizational learning dynamics. The framework decomposes cognitive waste into five analytically separable categories: Information Overload, Context Switching, Knowledge Fragmentation, Cognitive Load, and Learning Lag, each expressed through formal mathematical representations grounded in cognitive and operations theory. To enable quantitative assessment, the study proposes normalized waste functions and develops two composite indices: the Cognitive Efficiency Index (CEI), capturing the ratio of effective decision output to cognitive load, and Information Flow Efficiency (IFE), structured analogously to Overall Equipment Effectiveness. Furthermore, classical Lean instruments are reformulated for analytical application in the cognitive domain through Information Value Stream Mapping and Cognitive 5S. By embedding cognitive constructs within a measurable Lean framework, this work provides an attempt to establish a rigorous foundation for analyzing, comparing, and improving cognitive performance in digitally intensive manufacturing systems. Full article
Show Figures

Figure 1

Back to TopTop