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10 November 2025

Research on the Construction of a Full-Color-Gamut Color Spinning Method and Neural Network Color Prediction System

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1
School of Textile Science and Engineering, Jiangnan University, No. 1800 Lihu Ave., Wuxi 214122, China
2
Zhejiang Taitan Co., Ltd., No. 99 Titan Ave., Qixing Street, Shaoxing 312500, China
3
School of New Materials and Shoes & Clothing Engineering, Liming Vocational University, No. 298 Tonggang West Street, Quanzhou 362000, China
4
Fujian Provincial Engineering Technology Research Center of Industrial Design and Intelligent Manufacturing, Quanzhou 362000, China

Abstract

This paper aims to develop a comprehensive technology for full-color-gamut spinning to enable the precise design and production of blended yarns. A grid-based color-mixing model with six regions is built as a cylindrical color model by mixing eight primary color fibers. Using a three-element synergistic regulation mechanism comprising a numerically controlled rotor-spun system, a color-spinning method is created that integrates the full-color-gamut grid-based color-mixing model. Consequently, 273 blended yarn fabrics are produced. Leveraging the regional variations in blending primary color fibers, a neural network color-prediction system is designed. It is trained on reflectance and blending-ratio data from 255 samples and validated with 18 samples across different color-mixing regions. The results show a mean color difference prediction of 0.909 and an average blending ratio error of 1.76% for the 18 samples. This indicates that the color-prediction system can accurately predict the colors of blended yarns within the full-color-gamut range, providing theoretical support for yarn production.

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