Mining, Volume 2, Issue 2 (June 2022) – 14 articles

Currently, the storage of ore processing residues is a major challenge in the mining industry. These tailings are increasingly filtered in advance of disposal using filter presses to make storage safer and to recover water effectively. However, the falling of the detached filter cakes between the individual filtration cycles results in the abrasive wear of the filter cloths at specific points of the chamber geometry and is a main reason for the necessity of a regular replacement. Improved filter media selection through abrasion testing replicating this specific load case increases plant economics by reducing the risk of unplanned downtimes. Therefore, this article explains a test procedure adapted to the direction-specific wear. A brush apparatus is presented, which abrasively loads filter fabrics stretched over an exchangeable edge geometry uniaxially in one direction. The effects of important apparatus setting parameters (sample clamping torque, brush overlap, and brush speed) are shown. Furthermore, the resistances of three different filter media typical for tailings filtration were compared and different edge geometries investigated. Thereby, significant differences were found with regard to filter media type, filter media material, and edge geometry. Depending on the edge geometry used, the polypropylene fabric withstands a load amount by a factor of 3.3 to 8.9 higher than the nonwoven polypropylene, the nylon fabric withstands a load amount by a factor of 3.6 to 5.3 higher than the polypropylene fabric and the nylon cloth withstands a load amount by a factor of 16.1 to 31.8 higher than the nonwoven polypropylene. Full article

The challenge to maximize resource efficiency requires the optimal use of all products leaving a mine—not only ore but also waste products—and calls for contributions from and cooperation with every discipline involved as efficiently as possible. These interdisciplinary and transdisciplinary interactions between practitioners and scientists are also an act of learning and take time. They should be initiated at the start of the exploration phase and continue to the postmining stage. This paper focuses on the interactions of geologists and mining engineers, with examples in the exploration phase (preliminary economic evaluations at milestones using the rule of thumb), the feasibility and mine-design stage (bulk testing, test mining, mine design to minimize dilution and losses), the mining stage (grade control, selective mining, especially in smaller-scale deposit mining, and further exploration to extend a mine’s life), waste management during the lifecycle of a mine, and the postmining closure and land-use stage. An additional section addresses the beneficial cooperation in helping small-scale and artisanal miners in developing nations to meet obligations under new laws in industrialized nations regarding due diligence in supply chains and, thereby, support them in retaining their markets and incomes. Full article

Increasing variability in precipitation patterns is expected to result from climate change in Canada. This effect has the potential to affect the performances of saturated covers in inhibiting acid rock drainage (ARD) and metal leaching (ML) processes. Because ARD and ML may cause the release of deleterious chemical species into the environment, such climate-change-driven impact was investigated using trickle leach columns. The physical, chemical, and mineralogical characteristics of the tailings as well as chemical composition of the leachate were measured before and after the column study. Results from the experiment showed that higher variability in precipitation regimes could enhance leaching of uranium. Leaching ranged from 67.1 to 90.1% of the total amount of U, with greater values associated with higher variability in precipitation patterns. Lower water levels and prolonged drought periods led to higher oxygen fluxes to the U tailings and dissolution of carbonate-bearing minerals. The release of carbonates could have enhanced uranium leaching through the formation of stable uranium-carbonate complexes in solution. Overall, this study shows that water level variation caused by varying precipitation patterns can significantly affect the drainage chemistry of saturated cover systems for which the level fluctuates freely near the tailings–cover interface. Full article

The primary aim of every twenty-first century mining operation is to extract as much ore as possible in a safe and economical manner. Failure in mine excavation occurs when the shear stress acting on the rock is greater than the shear strength of the rock mass. The stability of rock slopes in open-pit mine and quarry operations is extremely important from both economic and safety points of view because unstable slopes can result in the loss of human life and damage to properties. This paper presents an overview of several case studies of slope failure in mining operations and explains various modes of failure in rock slopes, as well as factors that influence the stability of slope walls. With the aim of enforcing the importance of monitoring and evaluating slope stability in mining, both linear equilibrium and numerical modeling techniques were reviewed to elaborate their importance in designing stable slopes. In addition, the process of slope failure was discussed, and key signs of failure were indicated. In an effort to prevent mines from experiencing the hazards of slope failure, this study reports previous work performed in determining slope failure and the current state-of-the-art models, which entail the integration of analytical methods with artificial intelligence techniques. This innovation would help overcome the drawbacks of conventional prediction techniques that are cumbersome and ambiguous. Full article

The Trauzl test is widely used to measure the explosive power of a substance by determining the volume increase produced by the detonation of a tested explosive charge in the cavity of a lead block with defined quality and size. In this study, the Trauzl lead block test and a high-speed 3D digital image correlation (3D-DIC) system were used to evaluate the effect of stemming on a blast hole. The blasting experiments were conducted with emulsion explosives. The stemming materials adopted in this study were sand, aggregate, and shear thickening fluid (STF)-based stemming materials. The results of the blasting experiments and numerical analysis showed that the expansion rate of the lead block was most affected by STF-based materials, followed by aggregates and sand stemming. Furthermore, the displacement and surface strain on the block were the highest in the experimental case using STF-based stemming materials. The STF-based stemming material developed in this study in open pit mining or various blasting constructions is expected to increase rock fragment efficiency, compared to that of general blasting stemming methods, and reduce blasting vibration by decreasing the amount of explosive per blast hole used for blasting. Full article

Mining activities are often severely disruptive to the landscape, and a major barrier to reclamation after mining is lack of quality topsoil. This research addresses knowledge gaps in the industry by exploring the compositional nature of topsoil stockpiles and their ability to facilitate post-mining revegetation after long-term storage. To do this, we conducted an extensive profile characterization of two topsoil stockpiles at two mining operations in the interior of British Columbia, where soil geochemical properties were investigated. Both stockpiles showed reduced soil quality and significant changes compared to reference soils. Importantly, there was an accumulation of metals and a reduction in soil nutrients with increasing stockpile depth in one or both stockpiles. These results highlight the important influence of topsoil-stockpile height on soil geochemical properties, which ultimately influences the success of restoration. This research provides insights into the response of soil geochemistry across a depth gradient in severely disturbed mining soils. Full article

The development of three-dimensional geological models has proven to be critical for conceptualizing complex subsurface environments. This is crucial for mining areas due to their various hazards and unstable conditions. Furthermore, three-dimensional (3D) models can be the initial step for the development of numerical models in order to support critical decisions and sustainable mining planning. This paper illustrates the results and the development phases of a 3D geological model within the boundaries of the Kardia lignite deposit in western Macedonia, Greece. It also highlights the usefulness of a Geographic Information System (GIS) methodology in the subsurface geological and hydrogeological analysis regarding the Underground Coal Gasification (UCG) methodology. In addition, the work focuses on the integrated geospatial framework that was developed to support the Coal-to-Liquids Supply Chain (CLSC) integration in unfavorable geological settings. A 3D subsurface geological model of the study area was developed to identify a suitable area for in situ coal conversion and UCG considering criteria related to specific coal thickness and depth. In this context, the suggested integrated geomodelling workflow can positively contribute to the implementation of conventional and innovative mining, saving time and reducing the cost to improve the quality of information needed to support decisions related to UCG implementation. Full article

Recent changes in the fossil-fuel energy sector require coal mining industries to plan for the future, including developing procedures for decommissioning and closure associated with mines. In surface coal mining, the geotechnical issues of decommissioning include the long-term stability of the pit slopes, particularly as the pit is gradually filled with water. This paper investigates such slope stability issues, with emphasis on the conditions prevailing in the Amyntaion surface lignite mine, in Western Macedonia, Greece. Analytical and numerical methods have been developed and used to estimate the temporal evolution of the overall safety factor, as the water level in the pit rises, creating a lake. It is shown that until the water level in the lake reaches a critical depth of approximately 15–35% of the final equilibrium condition, the safety factor against the overall slope instability decreases slightly (by about 3% in the case study, and up to 5–10% in other conditions) compared to its value at the end of exploitation. At higher lake levels, the safety factor increases significantly, as the beneficial effect of the lake water pressure acting on the slope overcomes the adverse effect of pore water pressure rise inside the slope. In typical mines, the critical water depth is achieved within a few years, since the surface area of the pit is smaller at deeper levels; thus, more favorable slope stability conditions are usually reinstated a few years after mine closure, while the small reduction in safety during the initial stages after closure is inconsequential. The paper investigates the parameters influencing the magnitude of the small reduction in the short-term safety factor and produces normalized graphs of the evolution of the safety factor as the lake water level rises. The results of the analyses can be used in preliminary closure studies of surface coal mines. Full article

TRIM4Post-Mining is a H2020/RFCS-funded project that brings together a consortium of European experts from industry and academia to develop an integrated information modelling system. This is designed to support decision making and planning during the transition from coal exploitation to a revitalized post-mining landscape, enabling infrastructure development for agricultural and industrial utilization, and contributing to the recovery of energy and materials from coal mining dumps. The smart system will be founded upon a high-resolution spatiotemporal database, utilizing state-of-the-art multi-scale and multi-sensor monitoring technologies that characterize dynamic processes in coal waste dumps related to timely, dependent deformation and geochemical processes. It will integrate efficient methods for operational and post-mining monitoring, comprehensive spatiotemporal data analytics, feature extraction, and predictive modelling; this will allow for the identification of potential contamination areas and the forecasting of geotechnical risks and ground conditions. For the interactive exploration of alternative land-use planning scenarios—in terms of residual risks, technical feasibility, environmental and social impact, and affordability—up-to-date data and models will be embedded in an interactive planning system based on Virtual Reality and Augmented Reality technology, forming a TRIM—a Transition Information Modelling System. This contribution presents the conceptual approach and main constituents, and describes the state-of-the-art and detailed anticipated methodological approach for each of the constituents. This is supported by the presentation of the first results and a discussion of future work. An anticipated second contribution will focus on the main findings, technology readiness and a discussion of future work. Full article

While empirical rock fragmentation models are easy to parameterize for blast design, they are usually prone to errors, resulting in less accurate fragment size prediction. Among other shortfalls, these models may be unable to accurately account for the nonlinear relationship that exists between fragmentation input and output parameters. Machine learning (ML) algorithms are potentially able to better account for the nonlinear relationship. To this end, we assess the potential of the multilayered artificial neural network (ANN) and support vector regression (SVR) ML techniques in rock fragmentation prediction. Using geometric, explosives, and rock parameters, we build ANN and SVR models to predict mean rock fragment size. Both models yield satisfactory results and show higher performance when compared with the conventional Kuznetsov model. We further demonstrate an automated means of analyzing a varied number of hidden layers for an ANN using Bayesian optimization in the Keras Python library. Full article

The mining industry faces diverse challenges to maintain sustainable production, particularly regarding critical water and energy supplies. As a significant player in the copper mining industry, Chile has become a global reference. Therefore, this research analyses the distinct challenges of the Chilean copper mining industry in terms of water and energy. We also identified ten key challenges that the Chilean copper mining industry must address to remain competitive and relevant. Several mining companies were examined to review and understand the different types of Environmental Management Initiatives (EMIs) adopted. The most prevailing strategies involved implementing Environmental Management Systems, which allow organisations to define, implement, and track their specific goals and standards. This review acknowledged four relevant water-related initiatives, including seawater use, community strategic plans, general environmental monitoring programs, and water recycling and recirculation systems. In terms of energy, the key initiatives included energy efficiency projects, the use of Non-Conventional Renewable Energy (NCRE), and mine process optimisation. The benefits of implementing EMIs are multiple, with the most relevant being ensuring continuous operation, cost reduction, and improved Social License to Operate (SLO) outcomes. Full article

Ore passes are often the main part of sublevel caving transportation systems, and they use gravity to move material to lower levels in the mine. During operations, the ore pass structures are exposed to the risk of stoppage and failure, leading to a long-term reduction in operational capacity and affecting productivity. The failed ore passes can be restored or rehabilitated, but the rehabilitation cost is normally high and the time to restore is usually long. To minimize disturbances and stoppage of the ore pass, alternative strategies should be considered. The appropriate design and operation of an ore pass is crucial. Therefore, this study compared running ore pass systems in a filled, near-empty, or flow-through manner using discrete event simulation. The aim was to compare the ore pass operational performance and impact on reaching the daily and 90-day production targets of 76.4 Ktonnes and 6.9 Mtonnes, respectively. The results showed that running the ore pass in flow-through mode, filled manner, and near-empty manner achieved 96%, 80%, and 81% of the production target, respectively. In mining operations where ore pass systems are used to transfer material, running them in a flow-through mode can ensure higher production and fewer hang-ups, as it lessens the chance of blocks arching over a chute throat and leads to less blasting. Full article

Extreme natural hazards such as earthquakes, landslides, and liquefaction create permanent ground deformation (PGD). With the recognition that PGD often causes the most serious local damage in underground structures such as buried pipelines and mining facilities, research and engineering practices for underground structures have focused on soil–structure interaction under PGD. In this study, an underground pipeline was investigated due to its simple geometry. Geotechnical data collection and analysis were used as a study method. Of key importance is the soil–pipe interaction with respect to PGD below the subsurface. This response is typically highlighted by a force vs. displacement relationship and is primarily a function of soil unit weight, depth from surface to the pipe centerline, and the pipe diameter. The non-linear force vs. displacement relationship for transverse horizontal force on a pipe subjected to lateral ground movement, can be represented by a hyperbola. The nonlinear hyperbola can then be turned into a linear line by transforming the axis. This paper investigates a wide range of soil characteristics and summarizes representative hyperbolic parameters for dry medium, dense, and very dense sand for lateral ground movement. The approach is convenient for modeling the soil–pipe interaction and is critical for addressing the complexities of soil and pipe performance, consistent with real-world soil–pipe behavior. The ideas and data analysis techniques presented in this study may be fine-tuned and applied to more complex problems including mining and could ultimately contribute to the management of geotechnical risks. Full article

Borate is an essential material to numerous industries and even to individual countries’ economies, defense, and politics. Almost all industries need borates for production, and almost everybody needs their products. Borate is a compound that contains or supplies boric oxide (B₂O₃). Among the minerals that contain boric oxide, there are only four minerals significant from an economic standpoint, namely borax (tincal), colemanite, ulexite, and kernite. Turkey has almost 70% of all known reserves in the world. Therefore, borates and their products could be one of the main topics for sustainable development in the whole world. The recent development and pursuit of new boron-consuming technologies and alternative products to existing borate-consuming products introduce additional uncertainty to the sustainability of boron minerals. Therefore, the European Union (EU) Commission also declared borate one of the 30 critical raw materials. Turkey is a prosperous country in terms of boron reserves, and it exports almost 96% of borates’ production. In order to better understand the relation between borate minerals and borate products, a material flow analysis (MFA) study has been carried out within the content of this work in order to update the data about the current status of boron. For this purpose, a system has been established that shows the flow of boron material. The extraction, enrichment, and refining processes of boron products are drawn. The results indicate that about 41% of extracted colemanite ore is converted into refined borate, about 31% of tincal ore is converted to refined borate, and 4% of tincal ore is converted to end-usage products, such as detergent. The correctness of the data and the sensitivity of the processes are all estimated values. The results can help in the development of boron sustainability and boron production strategies. The MFA study on tincal and colemanite ore may be an example of boron studies in different countries. Full article