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10 December 2025

Thick LiMn2O4 Electrode with Polymer Electrolyte for Electrochemical Extraction of Lithium from Brines

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Department of Mechanical and Aerospace Engineering, University of Miami, Coral Gables, FL 33124, USA
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This article belongs to the Special Issue Solid Polymer Electrolytes for Lithium Batteries and Beyond

Abstract

Thick (900–1500 µm), crack-free lithium manganese oxide (LMO) electrodes with a polyvinylidene fluoride (PVDF)-based polymer electrolyte were prepared using an innovated slurry casting method. The selectivity and intercalation capacity of the thick electrodes of 900–1500 micrometers were evaluated in aqueous chloride solutions containing main cations in synthetic Salar de Atacama brine using cyclic voltammetry (CV) measurements. The CV data indicated that a high Li+ selectivity of Li/Na = 152.7 could be achieved under potentiostatic conditions. With the thickest electrode, while the mass specific intercalation capacity was 6.234 mg per gram of LMO, the area specific capacity was increased by 3–11 folds compared to that for conventional thin electrodes to 0.282 mg per square centimeter. In addition, 82% of capacity was retained over 30 intercalation/dis-intercalation cycles. XRD and electrochemical analyses revealed that both Faradaic diffusion-controlled or battery-like intercalation and Faradaic non-diffusion controlled or pseudocapacitive intercalation contributed to the capacity and selectivity. This work demonstrates a practical technology for thick electrode fabrication that promises to result in a significant reduction in manufacturing and operational costs for lithium extraction from brines.

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