3.3.1. Effect of Reservoir Temperature on Hydraulic Fracture Expansion
Based on the hydraulic fracturing crack propagation model of deep shale reservoirs, reservoir temperatures were set to 120 °C, 140 °C, 160 °C, 180 °C, and 200 °C, respectively. The dynamic propagation behavior of hydraulic fractures under single-fracture conditions was analyzed while maintaining a horizontal stress difference of 5.0 MPa.
Figure 2 illustrates the fracture propagation morphology at different formation temperatures. The simulation results indicated that when the formation temperature was below 160 °C, the hydraulic fracture consisted of one main fracture and one branch fracture [
26]. However, at formation temperatures of 180 °C and 200 °C, the number of branch fractures increased significantly, forming a fracture network characterized by one main fracture and four branch fractures.
To further investigate the characteristics of hydraulic fracturing under varying formation temperatures, four injection pressure curves corresponding to different temperatures were extracted (
Figure 3). By comparing the injection pressure variations, it was observed that as the formation temperature increased, the onset time of rock damage during hydraulic fracturing was significantly advanced. Specifically, rock damage occurred at approximately 320 s when the temperature was 140 °C, advanced to 296 s at 160 °C, further advanced to 261 s at 180 °C, and reached 148 s at 200 °C.
By comparing the fracture pressure and fracture extension pressure at different formation temperatures, it was found that when the formation temperature was 140 °C, the reservoir rock fracture pressure was 65.8 MPa, and the average fracture extension pressure was 47.2 MPa. At 160 °C, the fracture pressure decreased to 63.4 MPa, and the average extension pressure was 45.7 MPa. When the temperature rose to 180 °C, the fracture pressure further declined to 57.4 MPa, with an average extension pressure of 43.1 MPa. At 200 °C, the fracture pressure dropped to 51.2 MPa, and the average extension pressure was 41.1 MPa [
27,
28]. These results demonstrated that both fracture pressure and fracture extension pressure decreased to varying degrees as the formation temperature increased, with a significant reduction observed at 180 °C. Using a commonly employed reservoir rock fracture pressure calculation formula, the theoretical fracture pressure under these conditions was approximately 66.4 MPa. The measured fracture pressures at 140 °C and 160 °C were close to this theoretical value, whereas a marked decline occurred at 180 °C.
The primary cause of this phenomenon was that, as the formation temperature increased, the injection of fracturing fluid into the formation caused rapid cooling of the rock, generating a low-temperature-induced thermal stress fracturing effect. This thermal stress fracturing led to a sharp decrease in rock fracture pressure (
Figure 4 and
Table 2). When the temperature difference between the reservoir rock and fracturing fluid exceeded a certain threshold, the low-temperature-induced thermal stress fracturing effect occurred. During the simulation, at a formation temperature of 180 °C (corresponding to a temperature difference of 160 °C between the rock and the fracturing fluid), a significant thermal stress fracturing effect was observed. As this temperature difference further increased, the injection pressure required for rock failure decreased, resulting in earlier rock fracture initiation. The thermal stress fracturing phenomenon, caused by the temperature difference between the reservoir and the fracturing fluid, also contributed to an increase in the number of branch fractures during hydraulic fracturing due to the reduction in rock fracture pressure. Therefore, when the formation temperature exceeded 180 °C, the number of branch fractures increased significantly.
3.3.2. Effect of Horizontal Stress Difference on the Extension of Multiple Cracks
During the synchronous propagation of multiple hydraulic fractures, the “stress shadow” effect caused by the induced stress between fractures significantly influenced their simultaneous expansion. To date, both domestic and international researchers have extensively studied the “stress shadow” effect, analyzing how fracture spacing, horizontal stress difference, and injection parameters affect fracture propagation. However, these studies did not consider the impact of temperature field variations on fracture growth. In this section, twelve numerical simulation experiments were conducted to investigate the influence of horizontal stress difference under varying formation temperatures on the synchronous propagation of multiple hydraulic fractures. The formation temperatures were set to 140 °C, 200 °C, and 260 °C, while the horizontal stress differences were set to 6.0 MPa, 8.0 MPa, 10.0 MPa, and 12.0 MPa. To eliminate the influence of changes in the minimum horizontal principal stress on fracture propagation, the minimum horizontal principal stress was held constant throughout the simulations; different horizontal stress differences were achieved by varying the maximum horizontal principal stress. A single-stage, three-cluster hydraulic fracturing case was used as an example, with a fracture cluster spacing of 15.0 m.
In the first set of numerical simulations (
Figure 5 and
Figure 6 and
Table 3), the morphology of hydraulic fracture propagation was analyzed at a formation temperature of 140 °C with horizontal stress differences of 6.0 MPa, 8.0 MPa, 10.0 MPa, and 12.0 MPa, respectively. The results indicated that as the horizontal stress difference increased, the discrepancy between the propagation length of the middle fracture and that of the side fractures also increased. When the horizontal stress difference was 6.0 MPa, the three hydraulic fractures exhibited nearly free propagation, and the stress shadow effect exerted minimal inhibition on the middle fracture, whose propagation length was only 2.4% shorter than that of the side fractures. At 8.0 MPa, the propagation of the middle fracture was slightly constrained, with its length reduced by 8.2% relative to the side fractures [
29]. When the horizontal stress difference increased to 10.0 MPa, the inhibition of the middle fracture propagation became significant, with its length reduced by 34.7% compared to the side fractures. At 12.0 MPa, the restriction on the middle fracture propagation intensified further, the stress shadow effect was enhanced, and the difference in fracture lengths increased to 51.6%.
When the formation temperature increased to 200 °C, the hydraulic fracture propagation morphology under horizontal stress differences of 6.0 MPa, 8.0 MPa, 10.0 MPa, and 12.0 MPa is shown in
Figure 7. As illustrated in
Figure 7 and
Figure 8 and
Table 4, the disparity in propagation lengths among the three hydraulic fractures was significantly reduced at 200 °C. When the horizontal stress difference was 6.0 MPa, the propagation length of the edge fracture was 94.2 m, while that of the middle fracture was 92.8 m. The stress shadow effect exerted minimal inhibition on the middle fracture, whose length was 1.4% shorter than the edge fracture. At 8.0 MPa, the edge fracture propagated to 93.7 m, and the middle fracture reached 88.9 m, representing a 5.2% reduction relative to the edge fracture. When the horizontal stress difference increased to 10.0 MPa, the edge fracture extended to 92.3 m, whereas the middle fracture length decreased significantly to 72.6 m, showing a 21.3% reduction. At 12.0 MPa, the propagation of the middle fracture was further constrained; the edge fracture extended to 92.1 m, while the middle fracture shortened to 69.2 m. Consequently, the stress shadow effect intensified, and the difference in fracture lengths increased to 24.8%.
When the formation temperature increased to 260 °C, the hydraulic fracture propagation morphology under horizontal stress differences of 6.0 MPa, 8.0 MPa, 10.0 MPa, and 12.0 MPa is presented in
Figure 9. As shown in
Figure 9 and
Figure 10 and
Table 5, at this temperature, the difference in propagation lengths among the three hydraulic fractures was significantly reduced. When the horizontal stress difference was 6.0 MPa, the edge fracture propagated to 97.3 m, and the middle fracture extended to 96.8 m. The stress shadow effect exerted minimal inhibition on the middle fracture, whose length was 0.51% shorter than the edge fracture. At 8.0 MPa, the edge fracture reached 96.9 m, while the middle fracture extended to 95.4 m, representing a 1.44% reduction relative to the edge fracture. When the horizontal stress difference increased to 10.0 MPa, the edge fracture propagated to 94.3 m, and the middle fracture to 91.5 m. The degree of restriction on the middle fracture’s extension increased slightly, with the middle fracture length being 2.97% shorter than the edge fracture. At 12.0 MPa, the propagation of the middle fracture was further constrained; the edge fracture extended to 93.7 m, while the middle fracture shortened to 90.2 m. Consequently, the stress shadow effect intensified, and the difference in fracture lengths increased to 3.74% [
30].
A comparison of fracture propagation morphology at different formation temperatures revealed that the extension length of hydraulic fractures increased with rising formation temperatures. At 140 °C, as formation pressure increased, the stress shadow effect on the middle fracture intensified, leading to a gradual reduction in its extension length. However, at 200 °C and 260 °C, the disparity between the extension lengths of the middle and edge fractures was significantly reduced.
As shown in
Figure 11, when the formation temperature was 140 °C, the difference in extension lengths between edge and middle fractures increased significantly once the formation pressure exceeded 8 MPa. When the horizontal stress difference reached 12 MPa, this difference reached 51.6%. Increasing the formation temperature effectively mitigated the impact of the stress shadow effect on fracture propagation. Specifically, at formation temperatures of 200 °C and 260 °C with a horizontal stress difference of 12 MPa, the difference in extension lengths between edge and middle fractures was reduced to 24.8% and 3.74%, respectively.
To further understand the influence of formation temperature on fracture propagation, the injection pressure curves were extracted, providing insights into hydraulic fracturing pressures under various conditions (
Figure 12). The results indicated that increasing the formation temperature significantly reduced the rock fracture pressure during hydraulic fracturing. A comparison of rock fracture pressures at 140 °C and 260 °C revealed a 22.9% reduction in fracture pressure with rising temperature. This reduction in fracture pressure also promoted the formation of branch fractures. The distribution of hydraulic fractures at different formation temperatures demonstrated that the number of branch fractures increased substantially with rising temperature. At 140 °C, hydraulic fracture propagation was predominantly characterized by the expansion of primary fractures. In contrast, at 200 °C and 260 °C, the number of branch fractures increased markedly during propagation. These findings suggest that a greater temperature difference between the formation and the fracturing fluid enhanced the low-temperature-induced thermal stress fracturing effect. This effect not only reduced fracture pressure but also increased fracture complexity, diminished the stress shadow effect’s impact on fracture propagation, and promoted the development of complex fracture networks [
31,
32].
3.3.3. Effect of Cluster Spacing on Multi-Crack Extension
To further investigate the impact of cluster spacing on the propagation of multiple fractures, the formation temperatures were set to 180 °C and 240 °C, with a horizontal stress difference of 14.0 MPa. Numerical simulations were conducted to examine the dynamic propagation of multiple hydraulic fractures at cluster space of 5.0 m, 8.0 m, 10.0 m, and 13.0 m.
At a formation temperature of 180 °C, as the cluster spacing decreased to 10.0 m, the propagation of the middle fracture became restricted, with a difference of 1.38 m in extension length between the edge and middle fractures, resulting in a 0.97% reduction in the middle fracture’s extension length. When the cluster spacing was further reduced to 8.0 m, the difference in extension length between the middle and edge fractures increased, leading to a 1.67% reduction in the middle fracture’s extension length. At a cluster spacing of 5.0 m, this difference further expanded to 3.47% (
Figure 13 and
Figure 14 and
Table 6).
Conversely, increasing the cluster spacing reduced the number of hydraulic fracture branches. Considering both the extension length of hydraulic fractures and the number of branch fractures, the optimal cluster spacing under these conditions was determined to be 8.0 m.
At a formation temperature of 240 °C, the dynamic simulation results of multiple hydraulic fracture propagation under cluster spacings of 5.0 m, 8.0 m, 10.0 m, and 13.0 m are presented in
Figure 15 and
Figure 16. The results indicated that hydraulic fractures generally exhibited unrestricted propagation under different cluster spacing conditions. Only when the cluster spacing was 5.0 m did the propagation of the middle fracture experience noticeable restriction.
As shown in
Table 7, when the cluster spacing was 5.0 m, the extension length of the edge fracture increased by 1.22% compared to the middle fracture. At a cluster spacing of 8.0 m, the extension lengths of the edge and middle fractures were nearly identical, with a length difference of only 0.83%. Further increasing the cluster spacing to 13.0 m reduced the difference between the edge and middle fractures to 0.42%. Based on these results, the optimal cluster spacing under the given conditions was determined to be approximately 5.0 m.
By comparing the multi-fracture propagation patterns under various formation temperature conditions, it was observed that, under the same cluster spacing, higher formation temperatures led to the formation of more branch fractures and increased hydraulic fracture propagation lengths. Additionally, higher formation temperatures further reduced the optimal cluster spacing, facilitated closer spacing between fractures during hydraulic fracturing, and mitigated the impact of the stress shadow effect on multiple fracture propagation. Based on the simulation, it can be concluded that when the formation temperature was 180 °C, the optimized cluster space was 10.0 m, while it decreased to 8.0 m when the formation temperature was 240 °C.
3.3.4. Effect of Rock Thermal Conductivity on the Extension of Multiple Fractures
To investigate the impact of rock thermal conductivity on the dynamic propagation of multiple hydraulic fractures, the temperature of the deep shale reservoir was set to 200 °C, with a horizontal stress difference of 10.0 MPa and a cluster spacing of 4.0 m. The rock thermal conductivity was varied at 1.2 W/(m·K), 1.3 W/(m·K), 1.4 W/(m·K), 1.5 W/(m·K), and 1.6 W/(m·K). Figure 19 presents the simulation results for the propagation of multiple hydraulic fractures under these different thermal conductivity conditions.
The simulation results indicated that as the thermal conductivity of the rock increased, the difference in extension length between the middle crack and the edge crack gradually decreased. At a thermal conductivity of 1.2 W/(m·K), the hydraulic fracture exhibited a pronounced internal inclusion phenomenon during propagation. This phenomenon was significantly reduced when the thermal conductivity increased to 1.3 W/(m·K). Furthermore, at a thermal conductivity of 1.5 W/(m·K), the three fractures propagated uniformly, accompanied by a substantial increase in the number of branch fractures (
Figure 17 and
Figure 18 and
Table 8).
Figure 19 illustrates the variation in injection pressure under different rock thermal conductivities. The simulation results revealed that as the thermal conductivity of the rock increased, the hydraulic fracturing injection pressure gradually decreased, and the rock fracture occurred earlier. This observation indicated that higher rock thermal conductivity enhanced the thermal stress fracturing effect induced by the injection of low-temperature fluids while mitigating the “stress shadow” effect during the propagation of multiple fractures.