The Calculation and Optimization Methodology of Repairable Elements of a UAV Structure

A novel approach to the calculation and optimization methodology of repairable elements of unmanned aerial vehicle (UAV) structures using pre-cured composite patches is proposed. These patches are glued to the damaged structure with adhesives filled with short fibers or particulate fillers. Compared with conventional repair procedures (in which composite prepregs or wet lay-up are used), the suggested method allows damaged UAV structures to be repaired relatively quickly in field conditions without the need for a vacuum or special equipment. In most scientific studies on this problem, significant attention is devoted to the investigation of rectangular patches used for reinforcing plates that have defects such as cracks and damage. This study focuses on the potential application of circular patches for reinforcing plates with defects or damage and includes further parametric optimization of the geometric parameters of the patch. A fundamental approach to the topological and structural optimization of adhesive bonding, along with an experimental study of adhesive properties, has been combined into a single model. This model includes the optimization of the shape and structure of patches for bonded repair, allowing for changes in adhesive thickness to restore the load-carrying capacity of the structure. The simulation and analysis of the results of the renovation of damaged structures for double-sided and single-sided repaired elements of the UAV structure were performed.