Analysis of Film Forming Law and Characteristics for an Air Static Spray with a Variable Position of the Plane
Abstract
:1. Introduction
2. Calculation Model of Spraying Flow Field
2.1. Basic Control Equation
2.2. The Basic Equation of Compressible Flow
2.3. Turbulence Model
2.4. Wall Liquid Film Model
3. Simulation of Static Variable Position Spraying
3.1. Simulation Method
3.2. Computation Domain and Grid Division
3.3. Calculation Method and Parameter Setting
4. Analysis of Simulation Results
4.1. Effect of Spray Angle on Spray Field
4.2. Effect of Spray Angle on Uniformity of Coating Distribution
4.3. The Effect of Spraying Height on the Uniformity of Coating Film Distribution
4.4. The Combined Effect of Spray Angle and Height on the Uniformity of Coating Film Distribution
5. Spraying Experiment
6. Conclusions
- (1)
- The spraying experiment results show that the simulation results are in good agreement with the experimental results, which proves the feasibility and effectiveness of the simulation model established in this paper. Therefore, the simulation method can be used to obtain the film thickness distribution law of static spraying with gun displacement.
- (2)
- In the field of automobile manufacturing, the variable position spraying method is usually used to spray the surface of products with complex free-form surface characteristics of the automobile body. Spraying angle and spraying height are the main reasons for the diffusion at the edge of the coating coverage. Therefore, the spraying height and spraying angle should be controlled within a reasonable range to ensure the uniformity of coating quality.
- (3)
- The film forming regularity and characteristics of static spraying with changing position of gun are analyzed, which lays a theoretical foundation for establishing the prediction model of film thickness distribution in the range of changing position of gun.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
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Spray Gun Position | Numerical Value |
---|---|
Spray height H/mm | 250, 240, 230, 220, 210, 200, 190, 180, 170, 160, 150 |
Spray dip-angle α/° | 0, 10, 20, 30 |
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Liu, Y.; Zeng, Y.; Zhao, X.; Liu, J.; Liu, D. Analysis of Film Forming Law and Characteristics for an Air Static Spray with a Variable Position of the Plane. Coatings 2021, 11, 1236. https://doi.org/10.3390/coatings11101236
Liu Y, Zeng Y, Zhao X, Liu J, Liu D. Analysis of Film Forming Law and Characteristics for an Air Static Spray with a Variable Position of the Plane. Coatings. 2021; 11(10):1236. https://doi.org/10.3390/coatings11101236
Chicago/Turabian StyleLiu, Yi, Yong Zeng, Xueya Zhao, Jiuxuan Liu, and Dezhi Liu. 2021. "Analysis of Film Forming Law and Characteristics for an Air Static Spray with a Variable Position of the Plane" Coatings 11, no. 10: 1236. https://doi.org/10.3390/coatings11101236
APA StyleLiu, Y., Zeng, Y., Zhao, X., Liu, J., & Liu, D. (2021). Analysis of Film Forming Law and Characteristics for an Air Static Spray with a Variable Position of the Plane. Coatings, 11(10), 1236. https://doi.org/10.3390/coatings11101236