1. Introduction
According to the World Health Organization (WHO), cancer is projected to cause approximately 24 million new cases and 14.5 million deaths annually by 2035. This global health burden is exacerbated by the disease’s heterogeneity and its capacity for metastasis, which is responsible for an estimated 80% of cancer-related mortality [
1,
2]. A critical step in the metastatic cascade is the dissemination of circulating tumor cells (CTCs)—cancer cells that detach from primary or metastatic sites and enter the bloodstream [
3,
4]. These cells can subsequently seed new tumors in distant organs [
5]. Consequently, CTCs serve as valuable biomarkers, not only indicating the presence of a tumor but also its metastatic potential [
6]. Notably, CTCs can be detected in peripheral blood even during early-stage disease, highlighting their immense promise for early diagnosis, prognosis, and treatment monitoring. However, their extreme rarity among a vast background of hematologic cells presents a formidable technical challenge for their isolation and detection [
7,
8].
Over the past two decades, significant research efforts have been directed toward developing CTC detection technologies, leveraging advances in oncology, biology, and materials science [
9,
10,
11,
12]. A PubMed search for “Circulating Tumor Cells” yields over 35,000 publications (as of November 2024), reflecting intense and growing interest in this field [
13,
14]. While various sophisticated techniques exist—including line-confocal microscopy and surface-enhanced Raman spectroscopy (SERS)—they are often hampered by operational complexity, lengthy procedures, high cost, and suboptimal accuracy, limiting their utility in routine clinical practice [
15,
16]. There is, therefore, a clear and pressing need for detection platforms that are rapid, simple, cost-effective, and reliably sensitive.
Biosensors have emerged as promising candidates to meet this demand, offering advantages in sensitivity, specificity, and potential for point-of-care use [
17,
18,
19]. These devices typically employ specific biorecognition elements, such as antibodies or aptamers, to capture CTCs via surface biomarkers, enabling distinction from normal blood cells and reducing false positives [
20,
21,
22]. For instance, electrochemical biosensors detect impedance changes from captured cells with high sensitivity but generally require complex instrumentation and skilled operators [
23,
24,
25]. In contrast, lateral flow biosensors (LFBs) offer an appealing alternative due to their simplicity, rapid visual readout (typically within 10–30 min), low cost, and minimal user training, making them ideal for point-of-care testing (POCT) [
26,
27,
28].
Most conventional LFBs for cell detection rely on a single type of capture probe, which can limit specificity and sensitivity. To address this issue, we developed an innovative dual-receptor lateral flow biosensor for the rapid visual detection of MCF-7 breast cancer cells as a model of circulating tumor cells (CTCs). The biosensor employs a MUC1-specific aptamer and an anti-MUC1 antibody that simultaneously recognize distinct epitopes on the target cells. This design leverages the complementary strengths of aptamers—including high stability and programmability—and antibodies—notably their high affinity and mature signaling systems—thereby significantly enhancing detection sensitivity. Our design targets the transmembrane glycoprotein MUC1, which is overexpressed on MCF-7 cells. The biosensor employs gold nanoparticles functionalized with a MUC1-specific aptamer (Apt-MUC1@AuNPs) as the detection probe, while an anti-MUC1 antibody is immobilized at the test line to act as the capture probe. This configuration forms a unique “aptamer–cell–antibody” sandwich complex in the presence of target cells, generating a visible signal. We demonstrate that this strategy facilitates sensitive, instrument-free detection with a low limit of detection. Furthermore, we validate the practical applicability of the biosensor by successfully detecting MCF-7 cells spiked into human blood samples, underscoring its potential as a simple and effective tool for point-of-care analysis of CTCs in breast cancer.
2. Experimental Section
2.1. Chemicals and Reagents
Chloroauric acid trihydrate (HAuCl4·3H2O) was purchased from Sigma-Aldrich (St. Louis, MO, USA). Trisodium phosphate dodecahydrate (Na3PO4·12H2O), n-butanol, and magnesium chloride (MgCl2) were obtained from Shanghai Macklin Biochemical Technology Co., Ltd. (Shanghai, China). Glucose and sucrose were supplied by Sinopharm Chemical Reagent Co., Ltd. (Shanghai, China). Bovine serum albumin (BSA), phosphate-buffered saline (PBS), Tris-borate-EDTA (TBE) buffer, and Tris-HCl buffer (pH 8.0) were acquired from Beijing Solarbio Science & Technology Co., Ltd. (Beijing, China). The following bio-reagents were sourced from Sangon Biotech (Shanghai) Co., Ltd. (Shanghai, China): Anti-MUC1 antibody (capture antibody) and MUC1-specific DNA aptamer (Apt). Complementary DNA strand to the MUC1 aptamer (c-Apt). The materials for lateral flow strip assembly, including polyvinyl chloride (PVC) backing cards, glass fiber conjugate pads, nitrocellulose (NC) membranes, and absorbent pads, were purchased from Shanghai Jiening Biotech Co., Ltd. (Shanghai, China), and Shanghai Jinbiao Biotechnology Co., Ltd. (Shanghai, China) The running buffer used for all lateral flow assays was 1× PBS containing 0.5% (w/v) BSA and 0.75 mM MgCl2. All chemical reagents were of analytical grade and used as received. Prior to use, all glassware was thoroughly cleaned with aqua regia (a 3:1 v/v mixture of HCl and HNO3) and rinsed extensively with ultrapure water (18.2 MΩ·cm, Millipore Milli-Q system), which was used for the preparation of all aqueous solutions.
Oligonucleotide Sequences:
MUC1 Aptamer (Apt): 5′–SH–GCAGTTGATCCTTTGGATACCCTGG–3′
Complementary Strand (c-Apt): 5′–Biotin–CCAGGGTATCCAAAGGATCAACTGC–3′
2.2. Equipment and Instruments
The following instruments were used in this study: X-Y-Z 3D thin-film spraying instrument (Model HM3035), microcomputer-controlled automatic shearing machine (Model ZQ2002), and numerically controlled strip cutting machine (Model CTS300) from Gold Standard Biotechnology Co., Ltd. (Chengdu, China); refrigerated centrifuge (Model DH-20KR) from GallopTech Co., Ltd. (Shenzhen, China); ultrapure water system (Model Simple Q30) from Zhion Instrument Co., Ltd. (Shanghai, China); high-temperature drying oven (Model DHG9023A) from Qixin Scientific Instrument Co., Ltd. (Shanghai, China); UV-Vis spectrophotometer (Model UV-6100) from Meitaishi Instruments Co., Ltd. (Shanghai, China); colloidal gold analyzer (Model GIC-S100) from Suzhou Hexiang Instruments Co., Ltd. (Suzhou, China).
2.3. Cell Culture
The human breast adenocarcinoma MCF-7 cell line was cultured in Dulbecco’s Modified Eagle Medium (DMEM, Gibco (New York, NY, USA)) supplemented with 10% (v/v) fetal bovine serum (Hangzhou Sijiqing, Zhejiang, China) and 1% (v/v) penicillin–streptomycin. Cells were maintained at 37 °C in a humidified incubator with a 5% CO2 atmosphere. For all experiments, cells in the logarithmic growth phase were harvested, and the cell concentration was determined using a hemocytometer prior to serial dilution in the assay running buffer. The cell count used in the detection experiments was determined using the hemocytometer method.
2.4. Preparation of Apt@AuNP Conjugates
The conjugation of the thiol-modified MUC1 aptamer to colloidal gold nanoparticles (AuNPs) was performed using a modified salt-aging method with an n-butanol dehydration step.
2.4.1. Concentration of Colloidal Gold Solution
Prior to conjugation, the as-synthesized colloidal gold solution was concentrated 8-fold. Briefly, 800 µL of the solution was centrifuged (8000 rpm, 4 °C, 10 min). The supernatant was carefully removed, and the AuNP pellet was resuspended in 100 µL of ultrapure water via vortexing.
2.4.2. Conjugation and Dehydration
For the conjugation reaction, 50 µL of the concentrated AuNP solution was mixed with 4 µL of the thiol-modified MUC1 aptamer (Det-Apt, 100 µM). Subsequently, 800 µL of n-butanol and 100 µL of 0.5× TBE buffer (pH-adjusted) were added to the mixture. The solution was shaken vigorously to facilitate n-butanol-mediated dehydration, a process indicated by a color change from the original pink/red of the AuNPs to a clear or pale purple solution. The mixture was immediately centrifuged in a mini-centrifuge for 20–30 s, yielding a dark red precipitate.
2.4.3. Purification of Conjugates
The supernatant was carefully discarded, and the Apt-MUC1@AuNP pellet was resuspended in 100 µL of ultrapure water, restoring a burgundy red color. To remove unbound aptamers and reaction by-products, the conjugate solution was centrifuged (7000 rpm, 4 °C, 10 min), the supernatant was discarded, and the pellet was washed three times by repeating this resuspension–centrifugation cycle with 100 µL of ultrapure water. Finally, the purified Apt-MUC1@AuNP conjugates were resuspended in 50 µL of an appropriate storage or resuspension buffer (e.g., PBS containing stabilizers such as BSA and sucrose).
2.5. Fabrication of Lateral Flow Biosensors (LFB)
The LFB strips were assembled from four primary components laminated onto a polyvinyl chloride (PVC) backing card: a sample pad, a conjugate pad, a nitrocellulose (NC) membrane, and an absorbent pad. Assembly was performed as follows:
2.5.1. Pad Pretreatment
Both the sample pad and the conjugate pad were immersed in a pretreatment buffer containing 2.5% (v/v) Tween-20, 0.25% (v/v) Triton X-100, and 0.05 M Tris-HCl (pH 8.0) for 4 h. The pads were then dried overnight at 37 °C and stored at 4 °C until use.
2.5.2. Preparation and Dispensing of Capture Lines
Two capture lines were dispensed onto the NC membrane using an automated dispensing platform. The control line (C line) solution was prepared by incubating 18 µL of streptavidin (1 mg/mL) with 12 µL of the biotinylated complementary DNA strand (100 µM) at room temperature for 2 h. The test line (T line) solution consisted of 30 µL of the anti-MUC1 capture antibody. Both solutions were dispensed as separate lines. The NC membrane was then dried at 37 °C for 2 h to immobilize the capture reagents.
2.5.3. Conjugate Pad Loading and Final Assembly
The purified Apt-MUC1@AuNP conjugates (from
Section 2.3) were dispensed onto the pretreated conjugate pad and dried. The absorbent pad, NC membrane, conjugate pad, and sample pad were then sequentially laminated onto the PVC backing card with a 2-mm overlap between adjacent components. The assembled sheet was cut into individual 3.0 mm wide strips using a computer-controlled cutter. Finished strips were stored in sealed bags with desiccant at room temperature prior to use.
2.6. Optimization of Assay Conditions
To achieve optimal detection performance, key experimental parameters were systematically investigated using the signal-to-noise (S/N) ratio as the evaluation metric: S/N = (signal intensity of positive sample)/(signal intensity of negative sample). The following parameters were optimized sequentially while keeping others constant: (1) concentration of colloidal gold nanoparticles; (2) amount of MUC1 aptamer used for conjugation; (3) volume of conjugate dispensed onto the conjugate pad; (4) concentration of the anti-MUC1 antibody at the T line; (5) type of nitrocellulose membrane; and (6) composition of the running buffer. A higher S/N ratio indicated superior assay sensitivity and lower background. The detailed optimization results for each parameter are presented and discussed in
Section 4.
3. Results and Discussion
The synthesized aptamer-unmodified AuNPs were initially characterized by transmission electron microscopy (TEM). As shown in
Figure 1A, the particles exhibited an ideal spherical morphology, with an average diameter calculated to be 28.9 ± 1.2 nm. Subsequent characterization by UV-vis absorption spectroscopy was performed on both the unmodified AuNPs and the aptamer-conjugated particles (AuNP-Apt).
Figure 1B reveals a new absorption peak near 263 nm for AuNP-Apt, indicating successful aptamer conjugation. Furthermore, a red shift in the characteristic plasmon resonance peak was observed upon modification. This shift suggests an increase in the local refractive index and hydrodynamic radius following aptamer attachment, consistent with successful surface functionalization.
To further confirm the conjugation, the zeta potentials of the AuNPs and AuNP-Apt were measured. As shown in
Figure 1C, the unmodified AuNPs possessed a surface charge of approximately −3.89 mV. After aptamer conjugation, the zeta potential increased to approximately −8.73 mV. This increase in electronegativity is attributed to the negatively charged phosphate backbone of the aptamer, which dissociates in aqueous solution. The significant change in surface charge provides additional evidence for the successful preparation of the AuNP-Apt conjugate.
Figure 2a illustrates the typical structure of the lateral flow biosensor (LFB), which consists of a sample pad, conjugation pad, nitrocellulose membrane, and absorption pad laminated sequentially onto a polyvinyl chloride (PVC) backing. The working principle of the dual-receptor (aptamer–antibody) LFB is depicted in
Figure 2b. Upon applying a sample containing MCF-7 cells to the sample pad, the solution migrates via capillary action. It first rehydrates the gold nanoparticle–aptamer (AuNP-Apt) conjugates on the conjugation pad. These conjugates then specifically bind to MUC1 proteins on the surface of the target cells, forming mobile complexes. As the flow continues, these complexes are captured at the test line by immobilized anti-MUC1 antibody (Cap-Anti-MUC1), leading to the formation of a visible red band due to the accumulation of AuNPs. The liquid continues to migrate toward the absorption pad, which drives the flow and ensures the completion of the assay. Excess AuNP-Apt conjugates continue to flow to the control line, where they are immobilized through hybridization with complementary DNA probes, producing a second colored band. The assay result is interpreted by the presence or absence of these visual bands, as illustrated in
Figure 2c. A valid test requires a band at the control line. A positive result is indicated by the appearance of bands at both the test and control lines, whereas a negative result—signaling the absence of MCF-7 cells—is confirmed by a band at the control line only, with no band at the test line.
The analytical performance of LFBs is highly dependent on their preparation and the selected experimental parameters. To ensure optimal reproducibility and sensitivity, several key parameters were systematically optimized. First, the concentration of the colloidal gold solution was adjusted to achieve the optimal chromogenic signal. As shown in
Figure 3a, the signal-to-noise (S/N) ratio was highest when the optical density (OD) of the AuNP solution was concentrated to 8-fold. Lower concentrations produced unsatisfactory color intensity, while higher concentrations increased background signal, thereby reducing the S/N ratio. Subsequent optimization focused on the conjugation and application of the AuNP-Apt probe. The molar amount of the aptamer used during conjugation was varied, with the S/N ratio reaching a maximum at 0.5 μmol, as shown in
Figure 3b. The volume of conjugate applied to the pad was also critical. As illustrated in
Figure 3c, color intensity improved with increasing volume up to 2.3 μL, beyond which it declined. An excessive volume leads to a surplus conjugate that cannot bind the target, increasing the potential for non-specific binding at the test line and raising the risk of false-positive signals. The false-positive rates corresponding to coupling volumes of 1.9 µL, 2.1 µL, 2.3 µL, and 2.5 µL were 0%, 0%, 0%, and 33%, respectively.
Furthermore, the nitrocellulose membrane pore size, which influences flow rate and binding efficiency, was evaluated. Three membranes (VIVID, CN140, and JN120m) with varying flow characteristics were compared. As shown in
Figure 3d, the VIVID membrane provided the optimal S/N performance for this assay. The concentration of the capture antibody (anti-MUC1) immobilized on the test line was another critical parameter.
Figure 3e indicates that a concentration of 1.64 mg/mL yielded the highest S/N ratio. Finally, the running buffer composition was optimized to enhance sensitivity. While Mg
2+ ions can improve aptamer-mediated cell capture, they also increase non-specific adsorption, as seen in the initial decrease in S/N (
Figure 3f). To counteract this, BSA was incorporated to block non-specific binding sites on the AuNP surface. The optimal buffer formulation was determined to be 1× PBS containing 0.5% BSA and 0.75 mM MgCl
2, which maximized specific signal while minimizing background interference.
Analytical performances
To evaluate the sensitivity and visual limit of detection (LOD) of the lateral flow biosensor, sample solutions spiked with known concentrations of MCF-7 cells (0, 675, 1350, 2690, 5380, 10,760, and 21,520 cells) were analyzed using test strips from a single batch. The visual LOD was defined as the minimum number of cells required for a stable visual distinction between positive and negative signals. Results were assessed visually 15 min after application. The visual LOD was determined to be 675 cells, defined as the lowest concentration producing a distinct colored band at the test line (T line). For quantitative analysis, the signal intensity was measured using a strip reader and expressed as the test-to-control (T/C) ratio. As shown in
Figure 4, the T/C ratio exhibited a good linear relationship with the cell concentration in the range of 0 to 2690 cells.
Table 1 compares the performances of several representative biosensors for CTC detection with respect to key metrics, including the detection limit (LOD), assay time, cost, and operational simplicity. The biosensor offers rapid detection (≤15 min), low cost, and simple visual operation, making it well-suited for point-of-care CTC screening. While its sensitivity may not match some lab-based methods, it offers an efficient and economical complementary approach for the bedside detection of CTCs.
Reproducibility
The reproducibility of the biosensor was assessed by preparing and evaluating multiple independent batches of test strips. Using the optimized protocol, sample solutions containing 834 cells and 10,000 MCF-7 cells were analyzed with test strips from six different batches, whose preparation spanned a period of more than four weeks. The quantitative results, measured as the test-to-control (T/C) ratio, are summarized in
Figure 5. The relative standard deviations (RSDs) for 834 and 10,000-cell samples were 14.50% and 6.54%, respectively. The lower RSD at the higher target concentration demonstrates acceptable batch-to-batch consistency, indicating that the fabrication process yields strips with good reproducibility for quantitative detection. In addition, the results from the six batches of test strips suggest that they maintain stable performance for a period of time after preparation. Based on our laboratory’s routine empirical observations, the test strips placed in a sealed bag with desiccant and stored at room temperature can maintain their functionality for up to 3 months.
Specificity Assessment
The specificity of the lateral flow biosensor for MCF-7 cells was evaluated through cross-reactivity testing. Human umbilical vein endothelial cells (HUVECs) were used as a non-target control to assess potential non-specific binding. As shown in
Figure 6, a high concentration of HUVECs alone generated a negligible signal at the test line, confirming minimal non-specific adsorption. Furthermore, in a mixed-cell sample containing HUVECs spiked with 5000 MCF-7 cells, the detection signal for the target cells remained robust and unaffected by the presence of the non-target cells. These results collectively demonstrate the high specificity of the biosensor for the intended MCF-7 cell target. In addition, in the design of the specificity experiments, we also considered other cell lines with high MUC1 expression, such as HeLa, A549, and HepG2 cells. In principle, the biosensor is expected to detect these cells, which was preliminarily confirmed in our experiments. For the final presentation, in order to more clearly and intuitively validate the specificity of the sensor—that is, its ability to distinguish between “MUC1-positive” and “MUC1-negative” cells—we chose to compare MCF-7 cells (MUC1-positive) with control cells that are confirmed to be MUC1-negative. This design emphasizes the sensor’s dependence on the target marker, rather than its broad-spectrum detection capability.
Detection Performance in Real Samples
To evaluate the feasibility of the lateral flow biosensor (LFB) for detecting cancer cells in a clinically relevant matrix, its performance was tested using human blood samples spiked with known concentrations of MCF-7 cells. Initial experiments investigated the effect of blood volume on detection. Results indicated that sample volumes up to 5 µL did not interfere with the assay. However, a significant reduction in signal was observed when 10 µL of blood was used, likely due to matrix effects that inhibit flow or binding. Subsequently, 5 µL blood samples spiked with varying numbers of MCF-7 cells were analyzed. Representative test strip images are shown in
Figure 7. The biosensor successfully generated a concentration-dependent signal, demonstrating its ability to detect MCF-7 cells directly in a small amount of complex biological fluid. From the perspective of future clinical translation, one feasible strategy to reduce potential blood–matrix interference is to combine this test strip with upstream circulating tumor cell (CTC) enrichment technologies—such as size-based microfluidic chips or immunomagnetic bead sorting. Standard enrichment workflows can concentrate clinically collected whole-blood samples (typically 7.5–10 mL) into cell suspensions of several tens to hundreds of microliters. The 5 μL detection volume required by our sensor is highly compatible with the volume of such enriched samples, thereby positioning it as a rapid and cost-effective downstream tool for the detection and quantification of enriched CTCs. This integrated approach would help mitigate the influence of complex matrices present in large-volume whole-blood samples.