1. Introduction
Global population growth and land-based resource constraints have exacerbated the problem of food shortages, particularly in terms of protein resources. To address this challenge, obtaining more marine protein resources has become an important strategy, with the rapid expansion of nearshore and offshore aquaculture being particularly critical [
1,
2,
3]. However, traditional nearshore aquaculture faces bottlenecks such as spatial restrictions, environmental pollution, and limited varieties, making it challenging to meet the market demand for seafood on a large scale and with a high standard of quality. Consequently, deep-sea offshore aquaculture has received extensive attention as an emerging field, and numerous concepts for aquaculture platforms have been proposed, e.g., deep-sea aquaculture cages and aquaculture vessels [
4].
The research and development relating to aquaculture platforms have received extensive attention worldwide [
5], particularly since the 1990s, with notable developments in countries such as Norway, the United States of America, Japan, and China. Norway has established a comprehensive industrial chain system in the domain of deep-sea aquaculture. In 2017, Norway achieved a significant milestone with the successful development and deployment of the world’s first ultra-large floating deep-sea steel aquaculture cage, designated “Ocean Farm 1” [
6]. With a farming capacity of 250,000
, this innovation signalled a new era in deep-sea aquaculture equipment and technology. In 2020, Norway launched the semi-submersible aquaculture platform “Havfarm 1” [
7], which significantly improved the stability of the equipment under harsh sea conditions. The United States of America has also made notable advancements in deep-sea aquaculture technology. Since the “Aquapod” [
8], which was proposed in the early 2000s, the United States of America has continued to promote deep-sea aquaculture technology in terms of environmental protection, sustainable development, and intelligent management through the Aquaculture Innovation Center (AIC) and “Kampachi Farms” and other institutions and enterprises. Japan has developed a distinct technological system tailored to its geographical environment. The development of deep-sea aquaculture cage technology in Japan has undergone a systematic evolution, progressing from simplicity to complexity and from small scale to large scale. China, a comparatively recent entrant into this domain [
9], is undergoing rapid and substantial development. “Deep Blue No. 1”, measuring 60
in diameter and 35
in height, was deployed to commence operations from 2018, while “Deep Blue No. 2” was deployed in the open sea in 2024, and “Dehai farm 1” was manufactured in 2018 and is still under commercial operation. These exemplify China’s notable advances in the domain of large-scale deep-sea aquaculture cage technology [
10]. Additionally, other coastal countries such as Chile, Brazil, Canada, Australia, New Zealand, and South Korea are actively developing deep-sea aquaculture cage technology to address the dual challenge of increasing global food demand and protecting the environment [
11].
Both the aquaculture cage and the aquaculture vessel can be equipped with automatic machines and intelligent tools, enabling large-scale intensive aquaculture to improve production efficiency. Additionally, with the strong positioning capability of the employed mooring system, floating aquaculture platforms can resist extreme wind, waves, and currents in the offshore environment [
12]. Compared with the aquaculture vessel, the deep-sea aquaculture cage is more cost-effective, and thus is widely adopted and utilized [
13,
14,
15]. Several aquaculture cages have been successfully manufactured and operated in the open sea, benefiting from the established expertise of the shipbuilding industry. However, their hydrodynamic performance, which fully considers the coupling of the mooring system and net, has not been fully addressed or deepened. To address this, two widely employed approaches for investigating the hydrodynamic performance of aquaculture cages in a deep-sea environment are numerical simulations and wave tank experiments [
16,
17].
Multiple studies have advanced the numerical simulations of aquaculture platform hydrodynamics. Miao et al. [
18] calculated the loads on a semi-submersible offshore aquaculture platform based on three-dimensional potential flow theory and calculated the kinematic response and mooring force by an indirect time-domain method. Ma et al. [
19] employed the boundary element method (BEM) and a collective mass model to numerically simulate the dynamic response of a hinged multi-body floating-type aquaculture platform in regular waves. Zhuang et al. [
20] performed numerical calculations of the motion response of a moored platform at different wave positions using a high-order spectral computational fluid dynamics method, with results showing that the maximum heave and surge motions do not occur at the location of maximum wave height. Martin et al. [
21] examined the hydrodynamic response of a semi-submersible aquaculture platform by integrating computational fluid dynamics (CFD) and the collective mass method (CMM). Although these numerical methods effectively simulate hydrodynamic behavior across diverse operating conditions, their predictions for coupled net and mooring system responses under complex waves contain significant errors (often exceeding 10%) [
21].
Physical experiments are a more reliable method for studying the dynamic behavior of coupled net and mooring system responses under extreme waves. As presented in [
22,
23,
24], these experiments visually reflect changes in cage displacement and mooring loads, providing a validation basis for numerical simulation studies. At the beginning of the 20th century, experimental studies on physical models of mooring systems primarily focused on nearshore or offshore aquaculture [
25]. With the growing demand for deep-sea aquaculture, research on mooring systems has gradually shifted to the deep-sea environment [
26,
27,
28]. Zhao et al. [
29] conducted scaled-down physical experiments on the “Ocean Farm 1” deep-sea aquaculture cage (with a 42 mooring layout, equipped with eight steel chains) to investigate the impacts of the wave factor, the net, and the draft on the mooring force and the motion characteristics of the aquaculture cage. The follow-up study developed a numerical model and investigated the motion responses of “Ocean Farm 1” in waves and currents [
30]. In an experimental study of the semi-submersible truss-structured large-scale intelligent aquaculture cage “Dehai farm 1”, Huang et al. [
10] compared the mooring forces of three single-point moorings using a scaled-down model. They also analyzed the platform’s motion and the change of the mooring force in waves and currents. A 1:30 scaled experimental model [
31] was designed using a modeling method combining gravity similarity and net scaling, and the effects of wave height, wave period, and draft depth on the mooring force of the steel chain, as well as the kinematic response of the platform under the combined excitation of water and wave current, were investigated. In contrast, Bi et al. [
32] designed a mooring system comprising 36 steel mooring chains for a multi-module-coupled floating aquaculture platform. They conducted a 1:40 scaled hydrostatic attenuation test and a regular wave excitation experiment. The findings of these physical experiments have the potential to provide valuable insights into the dynamic behavior of nets in complex marine environments. Physical experiments remain the most reliable approach for investigating the performance of deep-sea aquaculture platforms due to their strong flexibility and reliable feasibility. Sufficient physical test data can not only provide direct references for engineering design but also offer essential support for the verification and improvement of numerical models.
This study experimentally investigates the hydrodynamic performance of a trussed semi-submersible aquaculture cage (TSAC) under regular wave conditions, with a primary focus on survivability-related parameters essential for the engineering design and operational safety of deep-sea aquaculture platforms. To ensure accurate extrapolation of experimental data for performance prediction and optimization of the full-scale structure, a 1:32 scaling ratio was strictly maintained based on Froude scaling [
33]. The scaled-down physical model corresponds to a prototype currently in successful commercial operation in the South China Sea. Through systematic wave tank testing, three key aspects were examined: the identification of resonance frequencies to prevent resonant responses under typical environmental loads, the quantification of motion amplitudes via Response Amplitude Operators (RAOs) to evaluate platform stability for long-term operation and maintenance, and the characterization of mooring forces under extreme wave scenarios to inform mooring system design and structural integrity verification. The obtained results provide reliable experimental data for the validation of numerical models and deliver an essential test basis for the survivability-oriented design and optimization of large-scale semi-submersible aquaculture platforms, thereby supporting the advancement of robust and sustainable offshore aquaculture technologies.
The paper is organized as follows:
Section 2 describes the details of the scaled-down model of the TSAC that was utilized for the experiments.
Section 3 delineates the water tank experiments and the key data measured, including the Calm-water decay test, the RAO test, and the mooring force test. The ensuing discussion in
Section 4 provides a thorough examination of the experiment outcomes.
3. Experimental Setup
The physical experiments were conducted on the scaled-down TSAC in the wave tank of South China University of Technology, Guangzhou, China. The experimental wave tank is 120 in length, 8 in width, and 4 in depth. The end of the wave tank is equipped with a sloped, energy-absorbing net to minimize the interference of wave reflection. The wave tank is equipped with a rocking-plate wave-making and measurement system capable of handling regular waves with a period ranging from to and a wave height ranging from to . The system can also generate irregular waves, including the ITTC spectrum, the ISSC spectrum, the PM spectrum, and the JONSWAP spectrum. The towing system has a speed range of to .
The scaled-down prototype was arranged at a distance of 68
from the wave-making end, as illustrated in
Figure 2. It was situated at the center of the wave tank, in the direction perpendicular to the wave propagation direction. The mooring system was symmetrically distributed around the center of the model in the x-direction, 8
from the model in both the front and back. The propagation direction of incident waves was aligned with the x-direction of the TSAC coordinate system. The configuration of the mooring system is delineated in
Figure 4. A data acquisition system and a laptop computer for real-time monitoring and recording of sensor data were placed on the trailer.
3.1. Calm-Water Free-Decay Test
The free-decay test employed was a methodical procedure that involved examining the natural frequencies and damping coefficients in the roll and pitch directions of the scaled-down TSAC prototype. During the free-decay test, the Inertial Measurement Unit (IMU, model number: WT901SDCL, accuracy: 0.2 degrees), sampling at 10 Hz, was used to measure the rotational displacement of the prototype, a high-precision data acquisition card was employed to collect input data from each sensor simultaneously, and a laptop computer was used to monitor and record the collected data. In detail, when the water surface was still, the experimenter placed the scaled-down model at an initial angle of approximately 5
° (difficult to control precisely but can be measured accurately using an IMU) and allowed it to oscillate freely. The time-series motion data in the roll and pitch directions were measured using the IMU. After collecting these data, a thorough analysis was conducted to compute the damping coefficient and the natural frequency of the scaled-down aquaculture cage, where the Froude method or the Faltinsen method could be employed. The equation of motion for the TSAC in the time domain in calm water can be expressed as follows:
where
M and
are the mass and added mass of the TSAC, respectively.
X is the displacement of the TSAC,
c is the damping coefficient, and
k is the hydrostatic recovery stiffness. Thus, the undamped natural frequency of the prototype can be expressed as follows:
It should be noted that, although the scaling error of the net is 8.1%, such a scaling approach leads to overestimation of both platform damping and added mass. The damping coefficient obtained from the free-decay test reflects the comprehensive damping characteristics of the model in the experimental environment. Due to the scale effects associated with viscous damping, this value cannot be directly extrapolated to full scale according to Froude’s law [
35]. Its primary purpose is to serve as a critical calibration parameter for subsequent numerical models, ensuring that the numerical models can accurately reproduce the motion responses of the physical model and thereby establishing a reliable predictive tool.
3.2. Hydrostatic Stiffness Test
The horizontal mooring stiffness is a core parameter governing the capability of a moored floating system to resist environmental loads and maintain station-keeping [
36]. These characteristics are critical elements in mooring system design and constitute the primary objective of this study. On the one hand, it directly governs the mean static offset of the system under sustained environmental forces (such as wind, current, and wave drift forces)—greater stiffness results in smaller offset. On the other hand, it determines the system’s natural frequency in the horizontal direction. If the low-frequency components of environmental loads approach this frequency, dangerous slow-drift resonance can be excited, leading to large-amplitude oscillations and an increased risk of mooring failure. Therefore, accurately determining the horizontal mooring stiffness is indispensable for predicting system motions, assessing resonance risks, and ensuring mooring safety [
37].
Regarding vertical and rotational stiffnesses: The vertical (heave) restoring stiffness is overwhelmingly dominated by the hydrostatic waterplane area of the platform itself, which is precisely known from the scaled geometry and mass properties. The accurate direct measurement of the rotational stiffness (pitch/roll) is highly challenging and is therefore not typically obtained through direct experimental means. Considering that the contribution of the mooring system to the rotational stiffness is nonlinear, and coupled, this coupling effect is usually neglected during the preliminary design and model testing phases. Alternatively, its influence is implicitly accounted for within the global system responses, such as the RAOs [
38].
The measurement system shown in
Figure 5 was employed to measure the horizontal restoring stiffness of the system. In the setup, the weight of the calibrated mass represents the horizontal force applied to the model. Prior to testing, it was ensured that the segment of the steel wire rope connected to the scaled model was horizontal. Subsequently, a calibrated mass was suspended from the free end of the wire rope, and a constant tensile force was gradually applied by lowering the mass. Under this force, the model displaced until it reached a new equilibrium position, which was recorded to determine the displacement distance. The horizontal restoring stiffness of the scaled model was then calculated. After each test, the model was reset to its equilibrium position, and the next test was conducted only after the water conditions stabilized. Finally, the horizontal mooring stiffness of the system was determined based on Hooke’s law.
3.3. RAO Test
This section aims to obtain the RAO of the TSAC prototype with a mooring system. The experimental equipment comprises the following components: a tension–compression load cell (with a range of 0 to 80 kg and calibrated prior to the experiment) for measuring the mooring force, the IMU for measuring the roll and pitch motions, a high-precision data acquisition card for simultaneously collecting data from each sensor, and a laptop computer for monitoring and recording the collected data. IMUs were installed on top of the front and rear columns of the scaled-down prototype.
Regular waves were employed to excite the model, testing the platform’s response under extreme wave conditions. The selection of regular waves was based on the actual wave spectrum at the full-scale deployment site. A JONSWAP spectrum was adopted, defined as follows [
36]:
where
is the significant wave height, taken as 3.3 m (corresponding to 0.103 m at model scale),
is the spectral peak circular frequency,
is the peak spectral period, taken as 7.5 s (corresponding to 1.33 s at model scale), and
is the peak enhancement factor, taken as 3.3.
For extreme wave height testing using regular waves, an extreme wave height of 1.6 to 2.2 times is generally selected [
36] as the significant wave height. Accordingly, two wave heights, 0.20 m and 0.25 m, were chosen for the experiments. Wave periods ranging from 1.0 s to 2.5 s were also tested, encompassing the peak spectral period of 1.33 s.
Prior to testing, the model was moored at the center of the wave basin. An IMU was used to monitor its attitude. After confirming that the horizontality of the model’s upper plane had reached an acceptable tolerance, all service vessels were cleared from the water surface. Once the water surface became calm, wave generation was initiated.
During the experiment, the IMU data and the incident wave data were collected synchronously. A post analysis of the aforementioned multi-source data was performed to obtain the RAO curves of the prototype in the roll and pitch directions. The RAO represents the ratio of a structure’s motion response amplitude to the regular incident wave amplitude, defined as follows:
where
is the amplitude of the aquaculture cage’s motion, and
is the amplitude of the regular incident wave.
3.4. Mooring Force
In mathematical calculating, the mooring line can be discretized into a series of Morison elements [
39], and the local coordinate system of the quasi-static suspension mooring chain model is shown in
Figure 6. Given a catenary mooring line that has zero slope at its seabed anchor connection, the horizontal and vertical tensions on the local axis system, i.e.,
and
, respectively, are formulated as follows:
where
L is the unstretched length of the suspended chain segment,
w is the density per unit mass of the submerged portion, and
is the stiffness per unit length.
Therefore, the tangential tensions
are as follows:
The stretched length of the suspension chain line is expressed as follows:
When the unstretched length of a section of suspension chain line is less than the theoretical unstretched length
L and the tension at the top is known, the position of the bottom end of the section of suspension chain line is formulated as follows:
To obtain experimental data on the mooring force at different mooring line positions, ten tension–compression load cells (DYMH-103 tension–compression load cells with a capacity of 80 kg and a sensitivity of 1.0–1.5 mV/V) were symmetrically arranged on the anchor chain of the scaled-down prototype, as illustrated in
Figure 2. Among them, five were positioned at the near-surface end of the anchor chain (near the scaled-down prototype), and the remaining five were placed at the bottom end of the anchor chain pool (near the anchor block). It is well-known that mooring chains on the upward side exhibit substantial loads under incident waves; therefore, two sensors with a larger measuring range were placed on each of the four mooring chains on the windward side. This configuration was implemented to obtain more precise force data, supporting the design of the full-scale aquaculture cage.
5. Conclusions
This study presents a comprehensive experimental investigation into the hydrodynamic performance of a scaled-down prototype of a trussed semi-submersible aquaculture cage. The study advances the field in the following ways:
(i) The 1:32 scaled-down prototype demonstrated high fidelity in replicating full-scale hydrodynamic behaviors, ensuring reliable extrapolation to real-world full-scale applications.
(ii) Key findings include the identification of natural frequencies and damping coefficients for roll and pitch motions, with the pitch and roll natural frequencies reaching and .
(iii) The multi-point moorings had different pre-tensions for different anchor chains, and the maximum initial force could reach up to , which corresponds to a full-scale model force of 1,886,126.08 . The PPA recorded under the wave height of and period of by sensor no. 6 reached , corresponding to a full-scale model force of 270,172.16 under a wave height of and period of .
(iv) The RAO and mooring force data under extreme wave conditions fill a gap in the existing literature, offering benchmarks for survivability design.
The key findings of this study provide a robust empirical foundation for constructing high-fidelity theoretical models to predict the hydrodynamic behavior of deep-sea semi-submersible aquaculture platforms under dynamic wave conditions.