Abstract
Polysulfone (PSF), despite its excellent thermal and mechanical stability, exhibits moderate gas separation performance and poor compatibility with inorganic fillers, resulting in interfacial voids and structural defects. This study addressed these limitations by incorporating vinyltrimethoxysilane (VTMS)-functionalized TiO2 nanoparticles into PSF matrix to develop mixed matrix membranes (MMMs) for selective CO2/N2 separation. Membranes with 1–5 wt.% VTMS@TiO2 loadings were fabricated via solution casting, and their gas separation performance was systematically evaluated. VTMS modification enhanced the dispersion and interfacial adhesion of TiO2 within the PSF matrix, as confirmed by SEM, FTIR, XRD, and TGA analyses. The 4 wt.% VTMS@TiO2 loaded membrane showed optimal performance, with a CO2 permeability of 8.48 barrer and a CO2/N2 selectivity of 26.50 due to stronger polymer–filler interactions and enhanced CO2 affinity by VTMS functional groups. This membrane has shown stable transport behavior and favorable CO2 selectivity as confirmed by pressure- and temperature-dependent permeation studies. Robeson plot analysis showed that the optimized membrane approached the upper bound, demonstrating a significant improvement over pure PSF. The study confirmed that VTMS-functionalized TiO2 enhanced both permeability and selectivity through improved filler dispersion, interfacial integrity, and CO2 affinity.