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Applied SciencesApplied Sciences
  • Article
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1 November 2019

Working State of ECC Link Slabs Used in Continuous Bridge Decks

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1
School of Transportation Science and Engineering, Harbin Institute of Technology, Harbin 150090, China
2
Key Lab of Structures Dynamic Behavior and Control of the Ministry of Education, Harbin Institute of Technology, Harbin 150090, China
3
Key Lab of Smart Prevention and Mitigation of Civil Engineering Disasters of the Ministry of Industry and Information Technology, Harbin Institute of Technology, Harbin 150090, China
4
Academy of Combat Support, Rocket Force University of Engineering, Xi’an 710025, China

Abstract

The working states of three types of engineered cementitious composites (ECC) link slabs subjected to vertical loads are investigated based on the structural working state theory. The scattered measured strains are firstly expanded into spatially continuous data using the response simulating interpolation method without loss of original information. The generalized strain energy density (GSED) is derived from these data and the sum of which are used to characterize the working states of ECC link slabs. Thereafter, the Mann-Kendall (M-K) criterion is introduced to detect the working state leaps during the whole loading procedure and two critical mutations are revealed: The yielding point and the initial structural failure point. Finally, the working state modes, the characteristics of strain fields and the development of internal forces are employed to verify the working state mutations around the revealed critical points. The GSED-based analysis of structural working state is an innovative method to discern some unseen working behavior characteristics which are ignored by traditional structural analysis theory. The work reported herein has a further effect in improving the structural design codes for ECC link slabs.

1. Introduction

The beam bridge is known as the most common spanning structure applied in traffic engineering. For highways and bridge approach systems, the simply supported steel or prestressed concrete beam bridge with multiple spans is a suitable choice. Bridge expansion joints erected between adjacent simply supported bridge spans play an important role in accommodating the deformations of superstructure resulting from service loads, thermal effect, shrinkage, creep, and foundation settlement [1]. Besides, those expansion joints between the adjacent bridge decks are expected to protect the components below from being corroded by fluid chemical substances. The mechanical joint normally requires maintenance of high economic cost, otherwise it tends to deteriorate due to the exposure to severe environment as well as the continuous traffic wear and tear. Water leakage and flow of deicing salts through deteriorated joints are the constant sources of damage in bridge deck, girder, and substructure [2]. Therefore, the durability of mechanical expansion joints has become a major issue, bearing on the driving comfort, integrity, and service life of bridge structures.
By constructing uninterrupted deck surface over multiple spans without mechanical expansion joints, the continuous bridge decks or integral abutment bridges are developed [3]. One frequently-used approach to achieve the continuous bridge decks is the replacement of expansion joints by link slabs, which reduces both the costs of installation and maintenance associated with expansion joints. The link slab connecting two adjacent simple-span girders has to accommodate the deformations caused by multiple factors, e.g., traffic loads and temperature variation. Caner and Zia investigated the working behavior of continuous deck and proposed a design method for the steel reinforced concrete link slab [4]. This method introduced by Caner and Zia has made significant contributions to the development of bridges with jointless decks. However, the brittleness and limited durability of concrete materials under certain conditions count against their application to the link slabs in a complicated stressing state. In the past decades, steel reinforced concrete link slabs have always experienced premature concrete cracking [5]. The crack width and extent of cracking are so difficult to control that the salt water is likely to permeate through the link slab, thereby leading to reinforcing steel corrosion, concrete spalling, and eventually structural failure.
Targeting the shortcomings of traditional concrete, efforts have been made to develop the engineered cementitious composites (ECC) of adequate ductility complemented with acceptable levels of cost. The substantial benefits of using ECC have been demonstrated by its improved mechanical properties [6,7] and durability properties [8,9,10]. With these merits versus other cement-based materials, ECC has recently become a particularly preferable class of material able to meet the functional requirement for structural applications [11,12]. The outstanding energy absorption capacity enables ECC to be used in seismic and protective structures [13,14]. The low crack width and desired durability of ECC facilitate its use in corrosion-resistant structures [15,16]. Furthermore, it is reported by existing literature that the structural performance of ECC link slab for jointless bridge deck is governed by the tensile strength, ductility, crack width, and some other material attributes [17,18,19]. The design concept for ECC link slab was successfully implemented in a construction project in southeast Michigan [20]. A full-scale load test following the construction was conducted to explore the structural responses of ECC link slab, which confirmed that the simply supported nature of spans remained in spite of the incorporation of ECC link slab. It also indicated that those top surface strains of link slab were significantly below the ultimate strain of ECC materials so that ample strain capacity was reserved for the volumetric change induced by temperature variation [21]. Moreover, non-corrosive materials should be ideal alternatives considering the risk of steel reinforcement corrosion. Fiber reinforced polymer (FRP) composites of light weight and high strength have matched the diverse contributions of reinforcing steel to bridge deck slabs [22,23,24,25].
A large-scale laboratory testing study was carried out to assess the performance of FRP composites reinforced ECC link slabs in bridge deck systems [26]. Similar to existing design concepts and analysis theories, this experimental study simply relied on conventional semi-empirical parameters. The complex structural working state of loaded ECC link slab has not been understood, so it is difficult to achieve an accurate evaluation of structural performance. The drawbacks of traditional structural design concepts and analysis theory occasionally restrict the application of ECC link slabs in bridge engineering. With these considerations, the primary objective of this investigation is to gain insight into the working state and the structural failure mechanism of ECC link slab from an innovative point of view. Unlike the existing studies, the behavior characteristics before ultimate failure are of greater concern in this investigation as some unseen features could exist in the whole working state. Since the strains collected from ECC link slabs and reinforcing materials are discontinuous, another task of this investigation is to spatially expand the experimental data. Thus, these continuous data can be used for the mathematical modeling of ECC link slabs’ working states. With the increase in load, the working state of ECC link slab experiences quantitative change and the accumulation of which naturally produces the qualitative change. The important information carried by the qualitative change points at the mutated structural performance of ECC link slabs which has not been emphasized before. All these efforts constitute useful supplements to current structural design concepts and analysis theories for ECC link slabs.

2. The Structural Working State Theory

2.1. Mathematical Modeling for the Structural Working State

The mode of how specimens or structures behave under the influence of certain actions is defined as the working state. The working state of a loaded structure can also be treated as the stressing state [27,28,29]. The numerical mode consisting of responses simultaneously generated at all concerned points denotes an instant structural working status. Accordingly, the whole working state can be characterized by the development of these responses. In this investigation, strains, displacement, and generalized strain energy density (GSED) are the selected responses, among which the GSED is used to characterize the working states of ECC link slabs [30]:
E i j = 0 ε i j σ d ε
where Eij is the GSED value of the ith measuring point at the jth loading step, σ is the stress, and εij is the strain value of the ith point at the jth loading step. The mathematical model of struc-tural working state can be expressed by a vector or a ma-trix. Accordingly, the normalized GSED sum (Ej,norm) at the jth loading step is proposed to characterize the structural working state mode as following:
E j , norm = i = 1 n E i j , norm = i = 1 n E i j E max ,
where n is the number of measuring points; Emax is the maximum GSED sum over the whole loading process. Hence the working state of ECC link slab can be investigated based on the Ej,norm-Lj curve.

2.2. Detection of the Structural Working State Characteristics

By directly reading the Ej,norm-Lj curve, some of the working state leaps might be difficult to be recognized. In order to address this problem, the Mann-Kendall (M-K) criterion widely used in climatological, meteorological, and hydrological field is introduced to detect the trend of GSED sum over loading steps [31,32,33]. This non-parametric statistical analysis method is insensitive to outliers and free from data distributions [34,35,36]. By examining the sign of all pairwise differences of observed values, the mutations are distinguished from the temporal series.
The sequence of Ej,norm (the loading step j = 1, 2, …, n) is assumed to be statistically independent. Actually, the relevant and independent elements coexist in the struc-tural working status at different loading steps to a certain ex-tent. According to the Saint Venant’s principle, structural components which are located far away from each other have little spatial relevance or mutual effects, leading to the significant independence of the structural responses (strains, deflections, etc.) at different loca-tions. Additionally, the inherent randomness in experimen-tal models and material properties brings about many independent elements at different loading steps. Also, this analysis method could be feasible from the result-oriented perspective, which will be verified later. With these considerations, the leap characteristics of structural working state can be detected using the M-K criterion. In the application of the M-K criterion, a new stochastic variable dk at the kth loading step can be defined by:
d k = i = 1 k m i ( 2 k n ) , m i = { + 1 , E norm ( i ) > E norm ( j ) ( 1 j i ) 0 , otherwise ,
where mi is the cumulative number of samples; “+1” means adding one more to the existing value if the inequality on the right side is satisfied for the jth comparison. The mean value E(dk) and variance Var(dk) of dk can be calculated by:
E ( d k ) = k ( k 1 ) / 4 , ( 2 k n ) Var ( d k ) = k ( k 1 ) ( 2 k + 5 ) / 72 , ( 2 k n )
Assuming that the {Enorm (i)} sequence is statistically independent, a new statistic UFk is defined by:
U F k = { 0 , k = 1 ( d k E ( d k ) ) / Var ( d k ) , 2 k n .
Thus, an UFk-Lj curve can be formed using the UFk data. A similar procedure proceeds the inverse {Enorm (i)} sequence, which is denoted by {E′norm (i)} as following:
E norm ( i ) = E norm ( n i + 1 ) ,
where n is the sample capacity. Similarly, the stochastic variable d′k at the kth loading step is defined by:
d k = i = 1 k m i ( 2 k n ) , m i = { + 1 , E norm ( i ) > E norm ( j ) ( 1 j i ) 0 , otherwise ,
where mi is still the cumulative number of samples; “+1” means adding one more to the existing value if the inequality on the right side is satisfied for the jth comparison. The mean value E(d′k) and the variance Var(d′k) of d′k can be calculated as follows:
E ( d k ) = k ( k 1 ) / 4 , ( 2 k n ) Var ( d k ) = k ( k 1 ) ( 2 k + 5 ) / 72 , ( 2 k n ) ,
where d′k represents the degree of the ascending trend of {E′ j,norm (i)} sequence. It is important to note that the inversed sequence has a developing trend contrary to the original one. As a result, the trend of the inverse sequence should be correctly characterized by the opposite sign so that a new statistic UB′k is defined by:
U B k = { 0 , k = 1 ( d k E ( d k ) ) / Var ( d k ) , 2 k n .
The statistic UBk corresponding to the original loading steps can be calculated by:
U B k = U B n k + 1 .
An UBk-Lj curve can be formed with the UBk data. The intersection of UFk-Lj curve and UBk-Lj curve is exactly the inflection point of Ej,norm-Lj curve, indicating the working state leap of ECC link slab.

3. Experimental Program

3.1. Preparation of ECC and Mechanical Properties

The hydraulic binders used in the experiment were Portland cement, fly ash, limestone powder, metakaolin and micro silica fume. Silica sand (109~212 μm) was selected as the fine aggregate. Polyvinyl alcohol (PVA) fiber manufactured by Kuraray Co., Ltd was used in the ECC mixture. Besides, superplasticizer was added to produce a desired fresh mix rheology. The water-to-binder ratio (W/B), sand-to-binder ratio (S/B), volume faction of PVA fiber (VPVA), and mass fraction of superplasticizer are presented in Table 1 [26]. Compression tests and uniaxial tension tests were performed on ECC specimens to evaluate their mechanical properties. The test results are summarized in Table 2 [26].
Table 1. The mix formulations for ECC.
Table 2. The mechanical properties of ECC.

3.2. Experimental Continuous Bridge Deck Models

The experiment on ECC link slabs for continuous bridge deck was conducted with three different types: Type I ECC link slab without reinforcement, Type II ECC link slab strengthened by carbon fiber textile (CFT) grid, and Type III ECC link slab strengthened by carbon fiber reinforced polymer (CFRP) bars [26]. The experimental continuous bridge deck model with ECC link slab is illustrated in Figure 1. Each test model was composed of two half-span steel girders covered with steel reinforced concrete deck (600 mm wide and 200 mm thick). Shear studs were soldered to the top of steel girder which could firmly anchor the concrete bridge deck. The two adjacent spans were connected by the ECC link slab (1600 mm by 600 mm by 100 mm) with a debond zone of 1000 mm long. CFT grids and CFRP bars were embedded in the tension zone of ECC link slabs.
Figure 1. Experimental continuous bridge deck model.

3.3. Loading Procedure and Measuring Scheme

A monotonic cyclic loading procedure simulating the traffic loads was performed up to the ultimate failure or the rotation angle of 0.04 rad [26]. This test system was operated conforming to the deflection-control method. The deflection increased from zero to the peak value (dpeak) and then decreased to zero within one loading cycle. The growth rate of dpeak was 0.5125mm per cycle (i.e., 0.0005 rad/cycle). As shown in Figure 1, the steel girder ends of the inverted model were subjected to the vertical monotonic cyclic loads. The relationship between applied load (F) and dpeak in each loading cycle was recorded.
As shown in Figure 2, a linear variable differential transformer (LVDT) was installed at the mid location of each ECC link slab (on the top surface) to monitor the vertical deflection. The strain gauges numbered S1, S2, S3, S4, and S5 were placed at equal intervals along the side midline of each ECC link slab. Meanwhile, the strain gauges numbered T1, T2, T3, and T4 were placed along the top midline of each ECC link slab. Additionally, the strains of CFT grids (G1, G2, G3, etc.), CFRP bars (B1, B2, B3, etc.), and reinforcing steels (R1, R2, R3, etc.) embedded in the link slabs were monitored and those measuring points are exhibited in Figure 3 and Figure 4. It should be noted that the healthy measuring points are continuously numbered herein, excluding the broken ones. The relationship between measured strains (ε) and dpeak within each loading cycle was recorded as well. Through the analyses of F-dpeak and ε-dpeak curves, the dependence of strains on each loading step (every 1kN) can be determined to further study the structural performance.
Figure 2. Strain and displacement measuring points for the inverted engineered cementitious composites (ECC) link slab.
Figure 3. Strain measuring points for the fiber reinforced polymer (FRP) composites: (a) carbon fiber textile (CFT) grids and (b) carbon fiber reinforced polymer (CFRP) bars.
Figure 4. Strain measuring points for the reinforcing steels embedded in different types of ECC link slabs: (a) Type I ECC link slab; (b) Type II ECC link slab; and (c) Type III ECC link slab.

4. Experimental Data Expansion Using the Response Simulating Interpolation Method

The mid cross section of ECC link slab is the most disadvantageous position under the loading condition presented in Figure 1. Meanwhile, the sample points within the mid cross section are the most intensive. Hence it should be a good attempt to investigate the working states of ECC link slabs based on the GSED sum of mid cross sections. Importantly, these scattered measured strains in this area need to be expanded into spatially continuous strain data without loss of original information before the detection of structural working state.
Space interpolation methods (SIMs) providing access to the data expansion from limited scattered sample points have been widely used in various subjects [37]. SIMs can be grouped into four categories: Global methods (trend surface analysis and regression models), local methods (natural neighbor and splines), geostatistical methods (simple kriging), and mixed methods (trend surface analysis combined with kriging) [38]. Despite the various assumptions and properties of these SIMs, nearly the general estimation formula is shared [37]:
r ( j ) = i = 1 m ω i ( j ) r i ,
where r(j) is the simulated response value at the interpolated jth point, ωi refers to the weighting function assigned to the ith sample point at which the observed response value is ri, and m represents the total number of sampling points. Consequently it is a matter to determine the weighting function ωi.
Among the various SIMs, the response simulating interpolation method is introduced which makes full use of the important properties of numerical shape function (NSF) simulated by a physical model. According to the discretization concept and the properties of NSF, the weighting function can be derived by numerical simulation [39]. Actually, the numerical simulation generally used for estimating experimental responses can partially reflect the implicit information included in a specific physical model [40]. Hence the combination of numerical simulation and interpolation is of adequate accuracy. The data expanded by a reliable SIM is deemed to be helpful to the investigation on the working state of ECC link slab.
The determination of NSF and the estimation of response field (strains) are implemented following the procedure [39]:
  • Divide the area into a certain amount of suitable elements as shown in Figure 5. Although the shape function of each element is estimated, the simulated strain fields assembled with enough small elements can still reflect the strain characteristics of this area exactly with high order continuity. The reason is that the calculation of element stiffness matrices and the assembling of global stiffness equation are based on the virtual displacement principle and the force balance principle, respectively [41].
    Figure 5. Mesh generation.
  • Apply a unit strain at node 1 along the direction at right angle to this area, while the other nodes are fixed along the same direction to restrict rigid body displacement. Then, the simulated strain field solved by static finite element analysis represents the shape function N1, as shown in Figure 6. And it can be expressed by discrete vector N1 = {N1 (1), N1 (2), …, N1 (k), …, N1 (n)}, where N1 (k) is the function value at element node k and n is the total node number.
    Figure 6. Contour map of shape function N1.
  • Other NSFs (Ni) can be determined in the same way. Given the strain value at each measuring point and the corresponding NSF, the strain field of this area denoted by ε = {ε (1), ε (2), …, ε (n)} can be constructed as following,
    ε = i = 1 m ε i N i ,
    where m is the number of measured points of strain. The constructed strain field conforming to Castigliano’s theorem is independent of loading paths and linear superposition can be applied to the simulated results with explicit physi-cal meanings.
Data expansion is implemented with the support of finite element analysis software (ANSYS). The models of mid cross sections are created with element Shell 181 for ECC materials and element Beam 188 for reinforcing materials. After meshing the cross sections (60 times 10 = 600 elements), the strain data of each mesh node can be determined following the steps described above and then the corresponding stress can be calculated via constitutive relations. Accordingly, the GESD at each node and the Ej,norm are obtained. Furthermore, the structural response field at a specific loading step can be plotted using the expanded data.

6. Conclusions

Structural working state theory and attached methods can effectively reveal some unseen features from the experimental and expanded data. The working states of three experimental ECC link slab models were investigated to achieve the following conclusions:
  • Advanced mathematical modeling technique based on the GSED for characterizing the working states of ECC link slabs was used successfully and structural working state leaps could be identified by the M-K criterion. Meanwhile, these leap features were verified by the strain/displacement-based working state modes, as well as the development of structural strain fields and internal forces. The working state leaps complying with the natural course from quantitative change to qualitative change indicate the essential evolution of structural performance governed by the material attributes.
  • It was revealed that Type I and Type II ECC link slabs working through the whole loading process had three different working stages with two critical points, i.e., the yielding point and the initial structural failure point. The yielding point is a transition of structural working state between being elastic and elastic-plastic. The ECC link slabs working in the elastic-plastic stage could still withstand increasing loads despite the growth of cracks. The initial structural failure point is the origin of structural performance deterioration and ECC link slabs rapidly became closer to the ultimate failure from this point on.
  • Type II and Type III ECC link slabs benefitted more than Type I ECC link slab from the FRP reinforcements. The remarkable rise in yielding load (166.67%) was obtained from ECC link slab incorporating CFRP bars and the structural toughness index was raised by 78.79% owing to the CFT grid reinforcement.
  • In summary, the investigation on ECC link slabs’ working states explores a new way to structural analysis and the information involved in working state can make important contributions to the improvement of structural design.

Author Contributions

Formal analysis, J.Z. and J.S. (Jiyang Shen); Investigation, J.Z., J.S. (Jiyang Shen) and X.Y.; Methodology, J.S. (Jun Shi); Resources, J.Z. and W.W.; Writing—original draft, J.Z.; Writing—review and editing, J.S. (Jun Shi) and G.Z.

Funding

This research was funded by National Natural Science Foundation of China, grant number 51608069.

Acknowledgments

The authors would like to express their gratitude to Lifei Zhang for carrying out the excellent experiment on bridge deck models and detailing the test data. And many thanks to all members of the HIT 504 office for their useful suggestions.

Conflicts of Interest

The authors declare no conflict of interest.

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