Next Article in Journal
Effect of Grain Size and Density of Abrasive on Surface Roughness, Material Removal Rate and Acoustic Emission Signal in Rough Honing Processes
Previous Article in Journal
Recoveries of Ru(III) and Co(II) by Solvent Extraction and Ion Exchange from Tungsten Carbide-Cobalt Scrap through a HCl Leaching Solution
Open AccessArticle

Research on Four-Point Air Bending Process and Contour Detection Method for JCO Forming Process of LSAW Pipes

1,2, 1,2, 1,2 and 1,2,*
1
Key Laboratory of Advanced Forging & Stamping Technology and Science (Yanshan University), Ministry of Education of China, Qinhuangdao City 066004, China
2
School of Mechanical Engineering, Yanshan University, Qinhuangdao City 066004, China
*
Author to whom correspondence should be addressed.
Metals 2019, 9(8), 859; https://doi.org/10.3390/met9080859
Received: 11 July 2019 / Revised: 3 August 2019 / Accepted: 5 August 2019 / Published: 6 August 2019
  |  
PDF [6396 KB, uploaded 14 August 2019]
  |  

Abstract

Aiming at the forming efficiency and roundness of the longitudinal submerged arc welded (LSAW) pipes in JCO (J-shape to C-shape to O-shape) forming process, this paper proposes a four-point air bending process. Compared with the traditional three-point air bending process, The new process can provide a more uniform bending moment, does not need to crimp the edges of steel sheet, shorten the residual straight segment length, and lengthen the forming length in single pass. The mechanical model is established to analyze the static equilibrium conditions and elastic–plastic deformation. The process is simulated by using the software package ABAQUS, to find the maximum punch spacing, and further determine the formulation principles of other process parameters. In addition, a contour detection method for the LSAW pipes in forming process is proposed based on machine vision (planar-array CCD camera produced by Gray Point Corporation, Vancouver, Canada). This method can not only quickly detect the contour of each pass, but also splice the detected contours together to obtain the overall contour with the given splicing algorithm. According to the measured contour, the bending angle, radius, and roundness can be calculated, to correct the punch reduction in the next pass and improve the forming accuracy of the pipes. Finally, an experimental system is designed to verify the proposed four-point bending JCO forming process and contour detection method. The result shows that the error between the contour detection method and CMM (coordinate measuring machine) is less than 0.5% for the overall contour, the two experimental pipes require 13 and 15 passes respectively, the roundness of pipes are less than 1.1%, which is much better than that of traditional three-point bending JCO forming process. View Full-Text
Keywords: LSAW pipes; four-point bending; JCO; machine vision; contour detection LSAW pipes; four-point bending; JCO; machine vision; contour detection
Figures

Graphical abstract

This is an open access article distributed under the Creative Commons Attribution License which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited (CC BY 4.0).
SciFeed

Share & Cite This Article

MDPI and ACS Style

Zhang, Z.; Wang, H.; Yu, G.; Zhao, J. Research on Four-Point Air Bending Process and Contour Detection Method for JCO Forming Process of LSAW Pipes. Metals 2019, 9, 859.

Show more citation formats Show less citations formats

Note that from the first issue of 2016, MDPI journals use article numbers instead of page numbers. See further details here.

Related Articles

Article Metrics

Article Access Statistics

1

Comments

[Return to top]
Metals EISSN 2075-4701 Published by MDPI AG, Basel, Switzerland RSS E-Mail Table of Contents Alert
Back to Top