Next Article in Journal
Machining Performance of TiAlN-Coated Cemented Carbide Tools with Chip Groove in Machining Titanium Alloy Ti-6Al-0.6Cr-0.4Fe-0.4Si-0.01B
Previous Article in Journal
Martensite Transformation and Mechanical Properties of Polycrystalline Co-Ni-Al Alloys with Gd Doping
 
 
Font Type:
Arial Georgia Verdana
Font Size:
Aa Aa Aa
Line Spacing:
Column Width:
Background:
Article

Effects of Holmium Additions on Microstructure and Properties of A356 Aluminum Alloys

School of Materials Science and Engineering, Inner Mongolia University of Technology, Hohhot 010051, China
*
Author to whom correspondence should be addressed.
Metals 2018, 8(10), 849; https://doi.org/10.3390/met8100849
Submission received: 7 October 2018 / Revised: 15 October 2018 / Accepted: 17 October 2018 / Published: 19 October 2018

Abstract

:
Sr-modification of A356 alloys has distinct shortages due to the volatilization and oxidation during remelting and pouring, which often reduce the modification efficiency and mechanical properties of the alloys. To avoid the adverse effects and enhance the comprehensive properties, the effects of heavy rare earth element holmium (Ho) modification on the microstructure and properties of the alloy were investigated. Ho addition inhibited the intrinsic orientation growth of (111)Al planes and stimulated the growth of the (200)Al planes for α-Al crystals. The addition of 0.2 wt.% Ho produced the best refinement effect for α-Al grains; 0.3 wt.% of Ho addition yielded the most distinct modification effect for eutectic Si phases, which was further improved by a T6 treatment. The extra addition of 0.4 wt.% Ho resulted in the complete loss of the refinement and modification effects and in the abnormal growth of the α-Al crystals. Ho additions produced Al3Ho phases containing Fe elements, which were distributed on the boundaries of the α-Al dendrites. The corrosion-proof performance was enhanced by Ho addition and the T6 treatment; the tensile strength and elongation achieved the highest value upon 0.2 wt.% of Ho addition and the T6 treatment. Moreover, the hardness was also enhanced by Ho additions in both states.

1. Introduction

A356 aluminum alloy is an important structural material, which is substantially used to fabricate vehicle wheels and in the assembly of cylinders due to its high specific strength, good castability, and lower cost. At present, a duplex treatment of Al-Ti-B refinement and Sr modification is widely applied for A356 melts to improve the microstructure and mechanical properties [1,2,3]. However, use of the Sr modifier easily results in volatilization and oxidation during remelting and pouring processes because of its lower melting point and higher chemical activity, which often generate pores and slags in the alloy, reducing the modification efficiency and deteriorating the properties.
In contrast, rare earth (RE) elements are special modifiers, which have higher melting points and activity and are not easy to volatilize and oxidize in aluminum melts with a higher purity. The mortification effects of light REs such as La, Ce, Sc and heavy REs such as Er, Gd, Y were investigated for A356 alloys. It was reported that larger than 0.3 wt.% additions of La, Ce or their mixtures produced full modification for eutectic Si; while the strength was not largely improved [4,5,6,7]. Sc addition refined the primary α-Al crystals as the Al3Sc precipitations act as heterogeneous nucleation sites; however, it had a much weaker modification effect on eutectic Si phases [8]. Totals of 0.2 to 0.3 wt.% of Er or Gd additions greatly improved the microstructure and mechanical properties through grain refinement and the adjustment of the Si morphology. Extra additions made the Al-Er and Al-Gd intermetallics continuously distribute in grain boundaries [9,10]; while Y addition inversely coarsened the α-Al crystals due to precipitation of the Al3Y compounds [11]. Moreover, the modification effect of Er and Nd on eutectic and hypereutectic Al-Si alloys was also found, and the optimized additions were increased [12,13,14,15]. It can be recognized that the modification effects of REs for A356 aluminum alloys are quite different; this is mainly correlated with the differences in physicochemical properties.
Heavy rare earth of holmium (Ho) was found to have a modification effect on the microstructure of A356 aluminum alloys in the as-cast state; while the precipitation of more Al3Ho compounds existed in grain boundaries, damaging the continuity of Al matrix [16]. In the vacuum-evaporated Al-Ho thin films, the grain size varied with the Ho content, and the axial texture and the texture axis were determined by the amount of Ho [17]. Moreover, larger than 1.0 wt.% of Ho addition yielded the optimized corrosion resistance for the Mg-Al alloys, which increased upon increasing the Ho content. The magnesium alloys containing 1.10% and 2.16% Ho exhibited better corrosion resistance [18,19]. Ho addition refined the microstructure and enhanced the strength, plasticity, and hardness of the Mg-Li and Mg-Nd alloys; the thermo-mechanically treated Mg-8Li-3Al-3Ho alloys exhibited an increased elongation of 21.4% [20,21,22]. The effects of Ho addition on the microstructure and properties of Ni- and Nb-based alloys were also investigated; minor Ho addition resulted in the Ni2Al3Ho phases, refined the lamella in eutectic cells, and resisted the coarsening of intercellular regions. A total of 0.1 wt.% of Ho addition significantly improved the elevated temperature strength of the NiAl-28Cr-6Mo-0.2Hf alloy at a higher strain rate, while the strengthening effect becomes weaker at a lower strain rate for the Nb-22Ti-16Si-7Cr-3Al-3Ta-2Hf alloy [23,24,25].
The heavy RE Ho is different from other light and heavy REs in physicochemical parameters such as atomic radius, electronegativity, solubility in α-Al crystals, eutectic temperature, and the Al-RE eutectic composition [26,27,28,29]. On the other hand, the Al-Ti-B refinement and Sr modification hardly enhance the hardness and corrosion-proof properties. With an increasing demand for products of the A356 alloys and applications in rigorous cases such as heavy load, wear, and corrosion, the comprehensive properties should be further improved. However, Ho is not deeply investigated. The positive effects of Ho on the magnesium alloys, high-temperature alloys, and others have been confirmed. However, its modification effect has not been paid great attention. Therefore, the present work aims to investigate the effects of Ho modification on the microstructure and the mechanical and corrosion-proof properties of A356 aluminum alloys and to compare the difference in modification behaviors between Ho and light RE of La/Ce, hoping to find a new kind of modifier.

2. Materials and Methods

Commercial A356 aluminum alloy ingot (7.1 wt.% Si, 0.45 wt.% Mg, 0.10 wt.% Fe) and Al-Ho master alloy (9.96 wt.% Ho) were used as raw materials. The A356 ingot (3 kg) was melted in an induction furnace at 760 °C; the master alloy was added to form five groups of samples with different Ho contents (0, 0.1, 0.2, 0.3, and 0.4 wt.%). Filtration (alumina porous ceramic disk with a pore size of 1 mm and a thickness of 20 mm, preheated to 500 °C) and N2 gas purification (with a flux of 800 mL/min for 5 min) were used to eliminate inclusions and gases in the melts. When the temperature decreased to 730 °C, the melts were poured into a preheated steel mold (250 °C) to form bars (φ15 mm) and cooled to room temperature. The samples were then treated with a T6 schedule (soaking at 535 °C for 4 h, quenched in water (100 °C), soaking at 200 °C for 4 h and cooled in air) [9].
A metallurgical microscope (OLYMPUS-GX51) (Olympus, Hangzhou, China) was used to observe the microstructure. A 0.5 vol.% of HF solution was used as the etching reagent. An image analysis software (SISC IAS V8.0) (SISC, Beijing, China) was adopted to statistically analyze grain size and the aspect ratio of Si phases against 20 fields; a series of photographic processes such as gray level transfer, image filtering, image splitting, edge strengthening, image binarizing, boundary tailoring, and boundary linearizing were used to obtain clear images suitable to recognize and calculate automatically. A scanning electronic microscope (SEM, S3400-N, Hitachi, Tokyo, Japan) with an energy dispersive spectrometer (EDS, 7021-H, HORIBA, Kyoto, Japan) was applied to inspect the morphology and composition of phases. An X-ray diffractometer (XRD, D/MAX-2500/PC, PIGAKV, Rigaku, Tokyo, Japan), was used to analyze the phase compositions, using copper Ka radiation, at 40 kV/200 mA and a scanning speed of 1°/min. An electrochemical workstation (Zennium, Zahner, Germany) was applied to measure the potential polarization curves; the contact area was 10 × 10 mm and the scanning speed was controlled to be 10 mV/s. A material test machine (SHT4605, Kason, Jinan, China) was adopted to examine the strength and elongation against five samples (φ10 × 50 mm) for each group at a loading speed of 1.0 mm/min. A hardness tester (HVS-30ZLCD, Shanghai Precision Instrument Co. Ltd., Huayin, China) was used to measure the hardness (HB) against five points for each group; the applied load was 62.5 Kg and a quenched steel ball with a diameter of 5 mm was used.

3. Results

3.1. Microstructure of the Ho-Modified A356 Alloys in as-Cast and T6 States

The microstructure of the as-cast alloys modified with different amounts of Ho is shown in Figure 1. Additions of 0.1 wt.% and 0.2 wt.% of Ho refined the α-Al crystals, see Figure 1b–c; while 0.2 wt.% and 0.3 wt.% of Ho additions yielded the distinct modification effect; the eutectic Si occurred in the form of short rods and fine particles, as shown in Figure 1c–d. A 0.3 wt.% of Ho addition yielded the best modification effect; however, the abnormal α-Al crystals were formed. The extra addition of 0.4 wt.% of Ho lead to the complete loss of the refinement and modification effects, see Figure 1e.
A T6 treatment greatly increased the percentage of fine Si particles, especially in the cases of 0.2 wt.% and 0.3 wt.% modifications, see Figure 2c–d. In a word, the 0.2 wt.% of Ho addition had the best refinement and modification effects, which can be confirmed by a statistical analysis for the size and morphology of the α-Al crystals and Si phases, see Figure 3.

3.2. Phase Analysis of the Alloys

The Ho-modified alloys are composed of α-Al, Si, and Al3Ho phases, see Figure 4. The intensity of {111}Al plane was reduced, and the {200}Al plane was enhanced by a Ho addition; indicating that Ho addition inhibits the preferential orientation growth dependent on {111}Al and stimulated the growth dependent on {200}Al. Moreover, the Al3Ho phases separately or discontinuously existed in the α-Al grain boundaries, of which the content and size were increased with an increase of the Ho content, see Figure 5a–c. The morphology of eutectic Si was mostly converted into short rods and particles respectively by 0.2 wt.% and 0.3 wt.% additions. By the T6 treatment, the nodular eutectic Si particles with a size of less than 5 μm were produced; the Al3Ho phases also changed into small bulks and short flakes, see Figure 5d.
It was found from the EDS data, shown in Figure 6, that Ho was absence in the α-Al and Si phases in both states; the Al3Ho phases contained Fe atoms, which helps to eliminate the harmful effect of Al3Fe needles.

3.3. Mechanical Properties of the Ho-Modified Alloys

The ultimate tensile strength was enhanced little when adding 0.1–0.2 wt.% Ho, and the elongation was gradually reduced upon increasing Ho addition in the as-cast state, see Figure 7a,b. By a T6 treatment, the tensile strength and elongation had the highest value of 286 MPa and 8.0% respectively at 0.2 wt.% of Ho addition. Moreover, the hardness was also enhanced by Ho additions in both states; the hardness arrived at 77 HB when adding 0.2 wt.% of Ho and in the T6 state, see Figure 7c.

3.4. Electrochemical Corrosion Properties of the Ho-Modified Alloys

The corrosion potential was enhanced by a 0.2 wt.% of Ho addition and, especially, by the T6 treatment; the polarization potential was increased from –0.89 V to –0.81 V and –0.61 V, respectively, see Figure 8, which indicates an improvement in the corrosion resistance property of the alloy.

4. Discussion

A356 aluminum alloy is a typical hypoeutectic alloy, which is mainly composed of primary α-Al crystals and eutectic Si. By melts modifications with special compounds or elements, the microstructure can be greatly improved. For examples, the TiB2, TiC, Al3Sc, Al3Y, and Al3Er compounds serve as heterogeneous nucleation sites to facilitate the nucleation of α-Al crystals [3,6,11,13,30,31]; some active elements adsorbing on the surface of the primary α-Al dendrites advance their flourishing growth due to constitutional supercooling [8,32]. On the other hand, elements such as Sr, P, Na, and RE adsorb on the surface of the eutectic Si phases to inhibit the orientation growths along {200}, {110}, or {101} planes, resulting in short rods or even small granules [13,33,34]. With the refinement of α-Al dendrites and the improvement in morphology of the Si phases, the mechanical properties of alloys can be enhanced.

4.1. Effect of Ho Addition on the Crystallization of A356 Alloys

In the present hypoeutectic Al-Si-Mg system; there are clusters of -Al-Al-, -Al-Si-, and -Si-Si-, which increase with a decrease in the melt’s temperature. The -Al-Al- clusters directly construct α-Al crystals, and the -Si-Si- clusters develop into eutectic Si phases. With Ho addition, clusters such as -Al-Ho- and -Si-Ho- are formed in melts. The Ho atom has a larger atomic radius and a lower electronegativity than those of Al and Si atoms, as shown in Table 1, and hardly dissolves in α-Al crystals, see Figure 6. Formation of the α-Al crystals requires the removal of the Ho atoms to reduce the energy for nucleation and growth. Thus, crystallization of the α-Al grains will be delayed to a lower temperature to overcome the crystallization resistance. At the same time, the discharged Ho atoms enrich the surface of the α-Al crystals to result in a constitutional supercooling, which flourishes dendritic growth of the α-Al crystals. Therefore, the primary α-Al crystals can be refined.
In contrast, the formation of the eutectic Si also depends on releasing Ho atoms in Si-Ho clusters. Ho has a solubility of less than 1 at.% in Si crystals [35]. Although, it cannot be identified by EDS, see Figure 6. However, the small dissolution increases the lattice distortion energy of Si crystals and disturbs their inherent orientation growths. Moreover, adsorption of Ho onto the surface of the Si crystals also poisons the orientation growths. Thus, the short rods and small nodules of eutectic Si can be obtained.
With this deduction, an increasing addition of Ho should further increase the refinement and modification effects; in fact, the opposite is true. This is because Al-Ho clusters can also be transformed into Al3Ho phases at a higher temperature (650 °C) [36] than that of primary α-Al crystals (615 °C). Greater Ho addition intensifies the transformation tendency, see Figure 5a–c, due to an increase in the concentration. On the other hand, Ho-Si compounds, present in forms of the Ho5Si3, Ho5Si4, HoSi, and Ho4Si5, with a higher Ho/Si ratio [35] cannot be constructed in the present melts with much lower Ho concentrations. Therefore, an increase in Ho addition can influence the orientation growth of Si phases by its dissolution and adsorption, resulting in a further modification effect (at 0.3 wt.%). Extra addition of Ho causes the Al3Ho phases to produce more readily (0.4 wt.% or above); thus, the modification effect cannot be further maintained.

4.2. Effect of Heat Treatment on the Morphology of Eutectic Si in Ho-Modified A356 Alloys

The Ho atoms enriched on the surface of the eutectic Si increase the interfacial energy with the α-Al crystals, which results in a spheroidization of the Si rods and nodules due to the Ostwald ripening mechanism [37]. This phenomenon always appeared in the RE-modified Al-Si alloys [5,6,7,9,10,15]. Moreover, Ho-dissolved Si crystals become unstable when subjected to soaking at high temperatures; the Ho atoms must be removed from the phases to reduce its solubility and the lattice distortion energy. This creates the opportunity for the needles and plates of Si phases to be broken up into short rods and small nodules at the weakly-connected parts where the Ho atoms escaped.

4.3. Effect of Ho Addition on Mechanical and Electrochemical Properties of the Alloys

The mechanical properties are greatly influenced by the size, morphology, and distribution of α-Al crystals, eutectic Si, and the Al3Ho phases. In the as-cast state, the brittle eutectic Si phases presented in the form of coarse needles and plates in the Ho-free alloy, see Figure 1a, which strongly damaged the mechanical properties and cannot be largely improved by a heat treatment, see Figure 2a.
Ho addition refined the α-Al crystals and greatly changed the morphology of the Si phases, see Figure 1b–d; however, the sharp-angled and hard Al3Ho phases existed in the boundary of α-Al grains, see Figure 5a–c, which also have a negative effect on the mechanical properties. Therefore, the tensile strength was increased little in the case of 0.1 to 0.2 wt.% Ho additions, and the elongation was found to decrease with increasing Ho additions, see Figure 7.
A T6 treatment changed the short rods of eutectic Si phases into fine particles, which were uniformly distributed in the α-Al matrix, as shown in Figure 5d,e. Moreover, the hard Al3Ho phases, which have less influence on strength and elongation, were adjusted into smooth and smaller nodules and separately distributed in the matrix. A 0.2 wt.% Ho addition yielded a compromised effect on the microstructure and mechanical properties. Although the 0.3 wt.% Ho addition also had a better modification effect on the eutectic Si, the hard Al3Ho phases increased and presented the coarse sticks, which strongly deteriorated the mechanical properties. Moreover, increases in hardness are due to the hard Al3Ho phases and their dispersive distribution in the matrix by the heat treatment.
Ho addition and the T6 treatment also improved the corrosion-proof property. This is because the Al3Ho phase has a higher electrode potential than that of the Al matrix, which is located in the interface between α-Al and Si to improve the corrosion-proof ability of the boundaries [19]. On the other hand, the Fe atoms dissolved in Al3Ho compounds, see Figure 6. Therefore, their harmful effect was reduced or eliminated. Moreover, Ho additions also purified aluminum melts by removing the inclusions and gasses [29]. Lastly, the microstructure was further stabilized by the heat treatment due to the elimination of inner-stress and the homogenization of the microstructure.

4.4. Comparison of Modification Effects of the Ho and the La and Ce

Ho addition had a stronger modification effect and a higher modification efficiency in comparison with the light REs of La and Ce [4,5,6,7]; the suitable addition is lower (0.2–0.3 wt.% Ho) for modification of the Si morphology, see Figure 3.
The bonds of Ho with Al and Si in the clusters are stronger than that of the La and Ce because Ho has a smaller atomic radius and a larger electronegativity; therefore, a stronger nucleation energy is required to release the Ho atoms in the chains. Thus, nucleation of the primary α-Al crystals had to occur at a lower temperature, resulting in a stronger refinement effect. Moreover, the diffusive migration of the Ho atom is more difficult in melts because it has a much larger weight than that of the La and Ce atoms, which results in slower growths of α-Al dendrites or the Si crystals. Therefore, the Ho has a stronger modification effect and higher modification efficiency than the La and Ce do.

5. Conclusions

The Ho-modified A356 alloys are composed of the α-Al, Si, and Al3Ho phases; Ho atoms hardly dissolve in α-Al and Si crystals.
Ho addition changed preferential orientation growths of the α-Al crystals by inhibiting the preferential growth of (111)Al and stimulating the growth of (200)Al planes.
The addition of 0.2 wt.% Ho produced the best refinement effect for α-Al crystals; 0.3 wt.% of Ho yielded a distinct modification effect for eutectic Si phases, which was further improved by a T6 treatment.
Extra addition of 0.4 wt.% Ho resulted in the complete loss of the refinement and modification effects and resulted in the abnormal growth of the α-Al crystals.
Al3Ho phases located between α-Al grains and present in the form of flakes, bulks, and nets with an increase of Ho addition. A T6 treatment made them change into small nodules and rods.
Fe atoms were incorporated in Al3Ho phases during solidification, which eliminated the harmful effect of Al3Fe needles.
An addition of 0.2 wt.% of Ho and the T6 treatment made the tensile strength and elongation arrive at the highest value.
The hardness was enhanced by Ho additions in as-cast and T6 states because of the formation of hard Al3Ho phases.
The corrosion-proof performance was enhanced by Ho addition and the T6 treatment due to increases of the corrosion potential.

Author Contributions

Data curation, Y.L.; Investigation, H.L. and N.L.; Methodology, R.Z.; Project administration, T.G.; Supervision, Z.S.; Validation, Hu; Writing—original draft, Q.W.

Funding

This research was funded by Inner Mongolia Science & Technology Plan of China, 2018-01-068.

Acknowledgments

The authors would like to thank Tian Changming and Bai Xuefrng, Inner Mongolia Huomei-hongjun wheel manufacturing Co. Ltd.

Conflicts of Interest

The authors declare no conflict of interest.

References

  1. Marzouk, M.; Jain, M.; Shankar, S. Effect of Sr-modification on the bendability of cast aluminum alloy A356 using digital image correlation method. Mater. Sci. Eng. A 2014, 598, 277–287. [Google Scholar] [CrossRef]
  2. Mallapur, D.G.; Kor, S.A.; Udupa, K. Rajendra. Influence of Ti, B and Sr on the microstructure and mechanical properties of A356 alloy. J. Mater. Sci. 2011, 46, 1622–1627. [Google Scholar] [CrossRef]
  3. Samuel, A.M.; Doty, H.W.; Valtierra, S.; Samuel, F.H. Effect of grain refining and Sr-modification interactions on the impact toughness of Al-Si-Mg cast alloys. Mater. Des. 2014, 56, 264–273. [Google Scholar] [CrossRef]
  4. Tsai, Y.C.; Chou, C.Y.; Lee, S.L.; Lin, C.K.; Lin, J.C.; Lim, S.W. Effect of trace La addition on the microstructures and mechanical properties of A356 (Al-7Si-0.35Mg) aluminum alloys. J. Alloys Compd. 2009, 487, 157–162. [Google Scholar] [CrossRef]
  5. Tsai, Y.C.; Lee, S.L.; Lin, C.K. Effect of trace Ce addition on the microstructures and mechanical properties of A356 (AL-7SI-0.35Mg) aluminum alloys. J. Chin. Inst. Eng. 2011, 34, 609–616. [Google Scholar] [CrossRef]
  6. Tsai, Y.C.; Chou, C.Y.; Jeng, R.R.; Lee, S.L.; Lin, C.K. Effect of rare earth elements addition on microstructures and mechanical properties of A356 alloy. Int. J. Cast Meter. Res. 2011, 24, 83–87. [Google Scholar] [CrossRef]
  7. Zhu, M.Z.; Jian, Y.; Yao, L.J.; Liu, C.X.; Yang, G.C.; Zhou, Y.H. Effect of mischmetal modification treatment on the microstructure, tensile properties, and fracture behavior of Al-7.0%Si-0.3%Mg foundry aluminum alloys. J. Mater. Sci. 2011, 46, 2685–2694. [Google Scholar] [CrossRef]
  8. Patakham, U.; Kajornchaiyakul, J.; Limmaneevichitr, C. Grain refinement mechanism in an Al-Si-Mg alloy with scandium. J. Alloys Compd. 2012, 542, 177–186. [Google Scholar] [CrossRef]
  9. Shi, Z.M.; Wang, Q.; Zhao, G.; Zhang, R.Y. Effects of erbium modification on the microstructure and mechanical properties of A356 aluminum alloys. Mater. Sci. Eng. A 2015, 626, 102–107. [Google Scholar] [CrossRef]
  10. Shi, Z.; Wang, Q.; Shi, Y.; Zhao, G.; Zhang, R. Microstructure and mechanical properties of Gd-modified A356 aluminum alloys. J. Rare Earths. 2015, 33, 1004–1009. [Google Scholar] [CrossRef]
  11. Dong, Y.; Zheng, R.G.; Lin, X.P.; Ye, H.; Sun, L. Investigation on the modification behavior of A356 alloy inoculated with a Sr-Y composite modifier. J. Rare Earths 2013, 31, 204–207. [Google Scholar] [CrossRef]
  12. Hu, X.W.; Jiang, F.G.; Ai, F.R.; Yan, H. Effects of rare earth Er additions on microstructure development and mechanical properties of die-cast ADC12 aluminum alloy. J. Alloys Compd. 2012, 538, 21–27. [Google Scholar] [CrossRef]
  13. Gao, Z.; Li, H.; Lai, Y.; Ou, Y.; Li, D. Effects of minor Zr and Er on microstructure and mechanical properties of pure aluminum. Mater. Sci. Eng. A 2013, 580, 92–98. [Google Scholar] [CrossRef]
  14. Xu, C.L.; Jiang, Q.C.; Yang, Y.F.; Wang, H.Y.; Wang, J.G. Effect of Nd on primary silicon and eutectic silicon in hypereutectic Al-Si alloys. J. Alloys Compd. 2006, 422, L1–L4. [Google Scholar] [CrossRef]
  15. Xing, P.; Gao, F.B.; Zhuang, Y.X.; Liu, K.H.; Tu, G.F. Effect of Erbium on properties and microstructure of Al-Si eutectic alloy. J. Rare Earths 2010, 28, 927–929. [Google Scholar] [CrossRef]
  16. Shi, Y.; Wang, Q.; Zhao, G. Effects of Gd and Ho modification on microstructure of Al-Si-Mg cast aluminum alloy. Chin. Rare Earths 2013, 34, 47–51. [Google Scholar]
  17. Koleshko, V.M.; Belitskii, V.F.; Obukhov, V.E.; Rumak, N.V.; Urban, T.P. Crystal structure and phase composition of thin aluminum films containing additions of holmium. Rus. Metall. 1984, 5, 169–172. [Google Scholar]
  18. Song, Y.L.; Liu, Y.H.; Zhu, X.Y.; Wang, W.-Q. Influence of Ho on corrosion behavior of AZ91 magnesium alloy. J. Jilin Univ. 2011, 41, 366–370. [Google Scholar]
  19. Zhou, X.; Huang, Y.; Wei, Z.; Chen, Q.; Gan, F. Improvement of corrosion resistance of AZ91D magnesium alloy by holmium addition. Corr. Sci. 2006, 48, 4223–4233. [Google Scholar] [CrossRef]
  20. Muga, C.O.; Zhao, Y.; Guo, H.; Xu, S.; Zou, Y.; Zhang, Z.W. Addition of Holmium and Erbium and Hot-Rolling Effects on the Microstructure and Mechanical Properties of Mg-Li Based Alloys. In Magnesium Technology 2017; Springer Nature Switzerland AG: Basel, Switzerland, 2017; pp. 463–470. [Google Scholar]
  21. Muga, C.; Guo, H.; Zou, Y.; Xu, S.; Zhang, Z. Effects of holmium and hot-rolling on microstructure and mechanical properties of Mg-Li based alloys. J. Rare Earths 2016, 34, 1269–1276. [Google Scholar] [CrossRef]
  22. Ahmad, R.; Shahizan, N.R.; Asmael, M.B.A.; Elaswad, A.M.M. The influence of holmium on the microstructure and hardness of Mg-Nd-Gd-Zn-Zr alloys. Key Eng. Mater. 2017, 740, 48–53. [Google Scholar] [CrossRef]
  23. Sheng, L.; Wang, L.; Xi, T.; Zheng, Y.; Ye, H. Microstructure, precipitates and compressive properties of various holmium doped NiAl/Cr(Mo, Hf) eutectic alloys. Mater. Des. 2011, 32, 4810–4817. [Google Scholar] [CrossRef]
  24. Guo, J.T.; Sheng, L.Y.; Tian, Y.X.; Zhou, L.Z.; Ye, H.Q. Effect of Ho on the microstructure and compressive properties of NiAl-based eutectic alloy. Mater. Lett. 2008, 62, 3910–3912. [Google Scholar] [CrossRef]
  25. Tian, Y.X.; Guo, J.T.; Cheng, G.M.; Sheng, L.Y.; Zhou, L.Z.; He, L.L.; Ye, H.Q. Elevated temperature compressive behavior of Nb-22Ti-16Si-7Cr-3Al-3Ta-2Hf alloy with minor Ho addition. Mat. Res. Adv. Tech. 2008, 99, 228–232. [Google Scholar] [CrossRef]
  26. Metal Department of Zhongshan University. Physicochemical Constants of Rare Earths; Metallurgical Industry Press: Beijing, China, 1978; pp. 56–58. (In Chinses) [Google Scholar]
  27. Zhou, G.; Duan, L. Basis of Structural Chemistry, 1st ed.; Beijing University Press: Beijing, China, 2008; pp. 126–128. (In Chinses) [Google Scholar]
  28. Nagasaki, S.M. Hirabayashi. Binary Alloy Phase-Diagrams; Agne Gijutsu Central Corporation. Lid: Tokyo, Japan, 2002; pp. 31–43. [Google Scholar]
  29. Sun, W.H.; Zhang, S.R.; Hou, A.Q. Behaviors of Rare Earths in Aluminum Alloys; Weapon Industry Press: Beijing, China, 1992; pp. 58–65. (In Chinses) [Google Scholar]
  30. Rahimipour, M.R.; Momeni, M.; Naseri, T. Microstructure and grain refining performance of a new Al-Ti-C master alloy. IJE Tran. A 2013, 26, 701–706. [Google Scholar] [CrossRef]
  31. Wang, T.M.; Fu, H.W.; Chen, Z.N.; Xu, J.; Zhu, J.; Cao, F.; Li, T.J. A novel fading-resistant Al-3Ti-3B grain refiner for Al-Si alloys. J. Alloys Compd. 2012, 511, 45–49. [Google Scholar] [CrossRef]
  32. Zhao, H.L.; Yue, J.S.; Gao, Y.; Weng, K.R. Grain and dendrite refinement of A356 alloy with Al-Ti-C-RE master alloy. Rare Met. 2013, 32, 12–17. [Google Scholar] [CrossRef]
  33. Campbell, J.; Tiryakioglu, M. Review of effect of P and Sr on modification and porosity development in Al-Si alloys. Mater. Sci. Tech. 2010, 26, 262–268. [Google Scholar] [CrossRef]
  34. Srirangam, P.; Chattopadhyay, S.; Bhattacharya, A.; Nag, S.; Kaduk, J.; Shankar, S.; Banerjee, R.; Shibata, T. Probing the local atomic structure of Sr-modified Al–Si alloys. Acta Mater. 2014, 65, 185–193. [Google Scholar] [CrossRef]
  35. Eremenko, V.N.; Listovnichii, V.E.; Luzan, S.P.; Buyanov, Y.I.; Martsenyuk, P.S. Phase diagram of the holmium-silicon binary system and physical properties of holmium silicides up to 1050 °C. J. Alloys Compd. 1995, 219, 181–184. [Google Scholar] [CrossRef]
  36. Okamoto, H. Al-Ho (Aluminum-Holmium). J. Phase Equilib. Diff. 2011, 32, 1. [Google Scholar] [CrossRef]
  37. Forn, A.; Baile, M.T.; Martin, E.; Rupérez, E. Effect of heat treatments in the silicon eutectic crystal evolution in Al-Si alloys. Mater. Sci. Forum 2005, 480, 367–372. [Google Scholar] [CrossRef]
Figure 1. Microstructure of the Ho-modified A356 aluminum alloys in as-cast state, (a) unmodified; (b) 0.1 wt.%; (c) 0.2 wt.%; (d) 0.3 wt.%; (e) 0.4 wt.%.
Figure 1. Microstructure of the Ho-modified A356 aluminum alloys in as-cast state, (a) unmodified; (b) 0.1 wt.%; (c) 0.2 wt.%; (d) 0.3 wt.%; (e) 0.4 wt.%.
Metals 08 00849 g001aMetals 08 00849 g001b
Figure 2. Microstructure of the Ho-modified A356 aluminum alloys in T6 state, (a) unmodified; (b) 0.1 wt.%; (c) 0.2 wt.%; (d) 0.3 wt.%; (e) 0.4 wt.%.
Figure 2. Microstructure of the Ho-modified A356 aluminum alloys in T6 state, (a) unmodified; (b) 0.1 wt.%; (c) 0.2 wt.%; (d) 0.3 wt.%; (e) 0.4 wt.%.
Metals 08 00849 g002aMetals 08 00849 g002b
Figure 3. Variations of the statistical parameters of the size and morphology of the α-Al crystals and Si phases, (a) equivalent size of α-Al crystals; (b) equivalent size of Si phases; (c) aspect ratio of Si phases.
Figure 3. Variations of the statistical parameters of the size and morphology of the α-Al crystals and Si phases, (a) equivalent size of α-Al crystals; (b) equivalent size of Si phases; (c) aspect ratio of Si phases.
Metals 08 00849 g003
Figure 4. XRD patterns of the A356 alloys, (a) Ho-free, as-cast; (b) 0.2 wt.% of Ho addition, as-cast; (c) 0.2 wt.% of Ho addition, T6.
Figure 4. XRD patterns of the A356 alloys, (a) Ho-free, as-cast; (b) 0.2 wt.% of Ho addition, as-cast; (c) 0.2 wt.% of Ho addition, T6.
Metals 08 00849 g004
Figure 5. SEM images of the Ho-modified A356 alloys, (a) 0.2 wt.%, as-cast; (b) 0.3 wt.%, as-cast; (c) 0.4 wt.%, as-cast; (d) 0.2 wt.%, T6; (e) 0.3 wt.%, T6.
Figure 5. SEM images of the Ho-modified A356 alloys, (a) 0.2 wt.%, as-cast; (b) 0.3 wt.%, as-cast; (c) 0.4 wt.%, as-cast; (d) 0.2 wt.%, T6; (e) 0.3 wt.%, T6.
Metals 08 00849 g005aMetals 08 00849 g005b
Figure 6. Elements in phases of the Ho-modified alloys by EDS.
Figure 6. Elements in phases of the Ho-modified alloys by EDS.
Metals 08 00849 g006
Figure 7. Mechanical properties of the Ho-modified A356 alloys, (a) tensile strength; (b) elongation; (c) hardness.
Figure 7. Mechanical properties of the Ho-modified A356 alloys, (a) tensile strength; (b) elongation; (c) hardness.
Metals 08 00849 g007
Figure 8. Potential polarization curves of the alloys in a 3.5 mol% NaCl solution.
Figure 8. Potential polarization curves of the alloys in a 3.5 mol% NaCl solution.
Metals 08 00849 g008
Table 1. Physicochemical parameters of the related elements and their compounds [26,27,28,29].
Table 1. Physicochemical parameters of the related elements and their compounds [26,27,28,29].
ElementAlSiLaCeGdHo
Atomic number131457586457
Atomic weight2728139140157165
Atomic radius, nm0.14320.14620.18730.18250.17860.1743
Electronegativity1.611.901.101.121.201.23
Maximum solubility in Al wt.%/1.650.050.050.200.05
Typical compound//Al4LaAl4CeAl4GdAl4Ho
Structure of the compound//BCTBCTHCPHEX
Lattice constants of the compound, nm//a = 0.4431
b = 1.3142
c = 1.0132
a = 0.4395
b = 1.6025
c = 1.0092
a = 3.634
c = 5.781
a = 0.6080
c = 3.5940
Binary eutectic cell/Al + SiAl + Al4LaAl + Al4CeAl + Al4GdAl + Al4Ho
Eutectic temperature, °C/577640640650650
Composition at eutectic point, wt.%/1212122514

Share and Cite

MDPI and ACS Style

Wang, Q.; Shi, Z.; Li, H.; Lin, Y.; Li, N.; Gong, T.; Zhang, R.; Liu, H. Effects of Holmium Additions on Microstructure and Properties of A356 Aluminum Alloys. Metals 2018, 8, 849. https://doi.org/10.3390/met8100849

AMA Style

Wang Q, Shi Z, Li H, Lin Y, Li N, Gong T, Zhang R, Liu H. Effects of Holmium Additions on Microstructure and Properties of A356 Aluminum Alloys. Metals. 2018; 8(10):849. https://doi.org/10.3390/met8100849

Chicago/Turabian Style

Wang, Qiang, Zhiming Shi, Hong Li, Yaming Lin, Ningyu Li, Tianhao Gong, Ruiying Zhang, and Huimin Liu. 2018. "Effects of Holmium Additions on Microstructure and Properties of A356 Aluminum Alloys" Metals 8, no. 10: 849. https://doi.org/10.3390/met8100849

Note that from the first issue of 2016, this journal uses article numbers instead of page numbers. See further details here.

Article Metrics

Back to TopTop