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Sustainability
  • Review
  • Open Access

7 December 2017

Integral Management of Irrigation Water in Intensive Horticultural Systems of Almería

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1
Agronomy Department of Superior School Engineering, University of Almería, Agrifood Campus of International Excellence ceiA3. Ctra. Sacramento s/n, La Cañada de San Urbano, 04120 Almería, Spain
2
Institute of Research and Training in Agriculture and Fishery (IFAPA), Junta of Andalucia, La Mojonera, Almería 04630, Spain
*
Author to whom correspondence should be addressed.
This article belongs to the Special Issue Sustainable Irrigation for the Future: Addressing the Challenges to Improved Water Use Efficiency

Abstract

The development of intensive horticulture in Almería, with a huge increase in greenhouse surface area, is related to three essential factors: climatic characteristics, groundwater use and mulching sandy soil. The purpose of the present paper is to draw a picture of the integral management of water irrigation in the intensive horticultural systems in the region, by identifying the most significant water resource contributions and alternative water resources. Results indicate that the use of groundwater for the irrigation of horticultural crops in the greenhouses presents a high degree of overexploitation of the aquifers, but due to the continuous search for alternative water resources, such as desalinated and reclaimed water, as well as in-depth knowledge of the integral management of water irrigation through automated fertigation and localized irrigation systems, the current status of the water resources could be sustainable. Moreover, being conscious of the pollution generated by agricultural leachates, the horticultural system of Almería is implementing complementary sustainable systems such as recirculation, cascade cropping systems and phytodepuration for the reuse of the leachate. Considering all these factors, it can be concluded that the intensive horticultural system is on the right path towards respecting the environment and being sustainable in terms of water use.

1. Introduction

Human activity and natural factors are depleting available water resources around the world. It is estimated that 21 of the 37 largest aquifers are seriously overexploited, since water consumption is increasing by 1% per year. Consequently, the Organisation for Economic Cooperation and Development (OECD) expects an increase in tensions in the availability of fresh water in 2050.
Almería is a province located in the south-east of Spain (36°50′ N 02°23′ O) which supplies vegetables to Europe throughout the winter season due to intensive greenhouse horticulture production. Currently, the greenhouse area is 31,034 ha, of which 26,590 ha are under biological production [1]. The development of intensive horticulture in this region, with a huge increase in the greenhouse area in the last 50 years (Figure 1) is related to three factors: climatic characteristics, groundwater use and the use of mulching in sandy soils [2]. In addition, the continuous incorporation of new technological innovations has resulted in an improvement in the efficiency of this production system, achieving high profit yields in an environmentally sustainable framework.
Figure 1. Evolution of the greenhouse surface expressed in ha in Almería (1966–2016) [3].
The greenhouse area is mainly concentrated in Campo de Dalias with 21,285 ha, Campo de Nijar and Bajo Andarax with 8468 ha and Bajo Almanzora with only 703 ha [1]. Currently, the greenhouses yield 3,027,000 tonnes of produce, 75% of which is destined for export [4].
According to the Köppen classification, the climate in the province of Almería is a BSk (tropical and subtropical steppe climate), with an annual average temperature of 19 °C (12 °C and 22 °C during winter and summer, respectively). There are 2965 h of sun per year; the average relative humidity is around 70% and annual rainfall ranges from 200 to 250 L m−2 [5].
These climatic characteristics enable the development of horticultural greenhouse production in the region without the need for heating systems. Nevertheless, in the continuous search for an efficient production system with high profitability, it is necessary to point out that the establishment of greenhouse structures is also essential to the understanding of the huge development in horticultural production in this area. The most common greenhouse structure adopted in this region to satisfy the climatic requirements of vegetables associated with a winter commercial calendar of production is the parral-type greenhouse. This greenhouse is characterized by a low-cost structure composed of a vertical structure of rigid pillars (wood or steel) on which a double grid of wire is placed to attach the polyethylene plastic film [6].
The species traditionally grown in this region are tomato (Solanum lycopersicum), pepper (Capsicum annuum), cucumber (Cucumis sativus), melon (Cucumis melo), watermelon (Citrullus lanatus), green bean (Phaseolus vulgaris), eggplant (Solanum melongena) and zucchini (Cucurbita pepo). These species are adapted to average temperatures ranging from 17 to 28 °C, with limits of 12 °C (minimum) and 32 °C (maximum). Other desirable conditions for the adequate growth of these species are a relative humidity from 70 to 90% and a soil temperature higher than 14 °C, since these species are sensitive to low temperatures and may suffer irreversible frost damage. The minimum daily radiation requirements of these species are estimated to be 8.5 MJ m−2 day−1 (equivalent to 2.34 kWh m−2 day−1) [7].
Table 1 shows the data of water consumption (expressed in m3 ha−1) per crop in soil and hydroponics systems under greenhouse conditions of the main horticultural crops in the area [8], where water consumption per surface of each horticultural crop varies according to the growing system. More than 95% of this area corresponds to crops grown in a soil substrate [9].
Table 1. Water consumption per crop in soil and hydroponics systems under greenhouse conditions of the main horticultural crops grown in Almería [8].
Nowadays, one of the major problems in the horticultural production system in this region is the discharge of leachates into natural ecosystems generating the eutrophication of inland and coastal aquatic systems, as well as nutrient enrichment of terrestrial ecosystems [10]. In addition, there is increasing environmental concern amongst the population concerning the pollution of rivers and water in Europe, therefore the European Environment Agency (EEA) has established the Total Maximum Daily Loads for pollutants, considering NO3 as the greatest pollutant.
As far as agriculture is concerned, there is specific legislation concerning the environmental pollution generated. Directive 91/676/EEC aims to protect water quality in Europe by preventing nitrates from agricultural sources polluting ground and surface waters, and Directive (98/83/EC) establishes the criteria of the composition of the water considered suitable for human consumption. Both directives have established maximums of NO3 and NO2 (50 and 0.5 mg L−1, respectively) in water for human consumption in Europe.
The rapid development of greenhouse horticulture in Almería has coincided with a dramatic increase in the NO3 pollution of aquifers. The region is now classified as a Nitrate Vulnerable Zone in accordance with the European Union Directive.
Under such a problematic situation, there is a lot of research focused on the development and implementation of management practices to reduce nitrate leaching losses. For instance, Gallardo et al. [11] and Granados et al. [12] reported that there was a reduction in nitrate discharges to the environment through the management of leaching fraction and nitrogen supplies in horticultural crops.
The main aim of this work is to show the current status of water resources in the horticultural production system in Almería, considering the use of alternative water resources as well as the implementation of new technologies focused on the improvement of water use efficiency, and the reuse and/or treatment of leachates in order to improve the sustainability of this system. Moreover, this work could be very useful, worldwide, in horticultural production areas with a water scarcity problem similar to the one in Almería.

2. Current Status of Conventional Water Resources

According to the National Hydrological Plan 2015 (CMAOT) [13], the horticultural production system in Almería uses water from five river basins: the Adra river basin and the Dalias aquifer (III.4), the Andarax river basin (IV.1), the Campo de Nijar basin (IV.2), the Carboneras and Aguas river basin (V.1), and the Almanzora river basin (V.2) (Figure 2).
Figure 2. Scheme of the distribution of water resources in Almería (own resources). Scale 1:1,000,000. III.4: the Adra river basin and the Dalias aquifer, IV.1: the Andarax river basin, IV.2: the Campo de Nijar basin, V.1: the Carboneras and Aguas river basin and V.2: the Almanzora river basin.
Table 2 shows some hydrological characteristics of the river basins, the irrigation consumption and the horticultural water exploitation index (annual total abstraction of fresh water for horticultural production divided by the long-term average fresh-water resources) [13]. The largest river basin is III.4 (the Adra river basin and the Dalias aquifer) which has a surface of 1457 km2 with surface water supplies of 49.3 × 106 m3, groundwater availability of 97.8 × 106 m3 and an irrigation consumption of 168.3 × 106 m3 per year. The smallest river basin is IV.2 (the Campo de Nijar basin) which has a surface of 780 km2, with surface water supplies of 0.4 × 106 m3, groundwater availability of 11.2 × 106 m3 and an irrigation consumption of 34.3 × 106 m3 per year. In all these systems, the main source of water is groundwater. Moreover, the table shows the horticultural water exploitation index data in each river basin. River basin IV.1 is the only one with a value of water exploitation index lower than 1 considering only the irrigation consumption, which means that the rest of the systems are overexploited. This status of overexploitation has been endured due to the high volume of groundwater in the aquifers. In these river basins, there are problems of seawater intrusion, a fall in the water table levels (which results in an increase in the electrical conductivity of water), and recourse to pumping in order to obtain the water needed. Although irrigation is the activity with the greatest water demands (83.6%), there are other activities which demand a great volume of water, such as urban requirements (14.7%) (Table 3). The status of the river basins agrees with Downward and Taylor’s [14] data, which reported that the water supply capacity in the region of Almería was not sustainable for the horticultural production system.
Table 2. Surface, surface water supplies, groundwater available, total water available, irrigation consumption and horticultural water exploitation index in the river basins of Almería [13].
Table 3. Water consumption expressed in a percentage itemized by activities in each river basin [13].
With respect to the lithology of these aquifers, the Spanish Institute of Geology and Mining (IGME) [15] describes the aquifers of Almería as follows. Aquifer III.4 is composed of two layers: a shallow layer with gravel and other permeable materials from the Miocene period, and a deeper loamy layer which is impermeable. Aquifer IV.1 is characterized by the presence of two layers: a shallow permeable loamy layer from the Miocene period, and a deeper layer with sandy material cemented into conglomerate from the Pleistocene period (impermeable layer). Aquifer IV.2 is composed of detritus materials from the Pliocene period and reef limestones from Miocene-Pliocene periods located in the border areas. These materials are impermeable in depth, and on the top of this layer there is another layer of permeable volcanic rocks. Aquifer V.1 is composed of permeable quaternary fluvial materials, and is 13 km long, and 2 km wide. These materials are on top of a loamy layer from the Miocene and Pliocene periods, which constitutes the impermeable layer of the aquifer, and aquifer V.2 is composed of two layers: a shallow layer characterized by the presence of permeable materials such as gypsum and quartzite, and a deeper loamy layer which is impermeable.
Following the criteria established by CMAOT [13], the following aquifers have poor quality groundwater: III.4 because of its high concentration of Cl, Na+ and K+; IV.1 because of its high total organic carbon (TOC) value and NO3 and SO42− concentrations; IV.2 because of its high concentration of Cl and Na+; V.1 because of its high electrical conductivity (EC), value NO3, SO42− and K+ concentrations; and V.2 because of its high concentration of SO42− (Table 4).
Table 4. Chemical composition of the groundwater in the aquifers beneath Almería [13].

4. Alternative Water Resources in Almería

The shortage of water supplies for irrigation purposes is already a very serious problem in Almería. For the entire Mediterranean region, conservative estimates indicate a water shortage of about 10 million m3 day−1 by the year 2020 [87,88]. As a solution to this problem, seawater desalination and reclaimed water for sustaining agricultural production are being reported as alternative water resources in the horticultural production system of the area.

4.1. Desalinated Water

Desalination is the process of producing fresh water from saline water. If the source of water is seawater, the process is called desalination, and when it comes from brackish continental water it is called desalobration. The process of desalination is performed through different technologies such as evaporation, distillation, ionic exchange and reverse osmosis. Desalination has become an important source of water for agricultural irrigation worldwide, with thermal desalination processes developing over the past 60 years, and membrane processes developing over the past 40 years. Today, reverse osmosis (RO) is the leading technology for new desalination installations, with a 44% share in world desalting production capacity and an 80% share in more than 15,000 desalination plants installed worldwide [89].
The method of seawater capture for supplying reverse osmosis desalination plants is a key factor in determining the cost of the desalinated water, and a significant factor influencing the useful life of the membranes and the plant as a whole [90]. The two abstraction methods most commonly used are open seawater intake and beach well systems [91].
Direct seawater intake is the most widely used technique since it requires a relatively simple and cheap infrastructure, and is capable of delivering large seawater flows to the plant. The main drawback of this abstraction method is that water quality is usually poor due to high concentrations of organic matter and dissolved oxygen, and has an elevated silt density index, which generally exceeds the values recommended by the manufacturers of the reverse osmosis membranes [91].
An alternative method is to use coastal boreholes (beach wells), which offer the possibility of supplying better quality water to the desalination plant: the aquifer formation filters the water before it reaches the plant, so reducing pre-treatment costs. The technique consists of sinking a battery of boreholes into a coastal aquifer in order to make abstractions from the seawater wedge that penetrates beneath the fresh water in the aquifer [92,93].
Nowadays, in Almería there are six desalination plants with a total water capacity of 141 × 106 m3 per year. The Carboneras desalination plant supplies 30% of the desalinated water in the area, followed by the desalination plants of Campo de Dalias (21%), Rambla Morales (16%) and Bajo Almanzora (14%) (Table 8) [94].
Table 8. Water capacity in the desalination plants using reverse osmosis in Almería [94].
The major drawbacks of the use of desalination are the strong likelihood of detrimentally impacting both the physicochemical and ecological attributes of the receiving environments, such as the increase in temperature or the alteration of benthic communities [95], as well as the high-energy consumption and CO2 emissions [96,97]. Nevertheless, the use of solar energy could make the system more sustainable.
The use of desalinated water for irrigation presents advantages such as the good chemical quality and the continuousness of supply. In an experiment in the east of Spain with orange trees, Zarzo et al. [98] found a yield increase compared to the use of other available types of waters, such as surface water with an electrical conductivity (EC) ranging from 1.2 to 2.2 dS m−1, and brackish groundwater EC ranging from 5.0 to 7.0 dS m−1. Valera et al. [99] also reported a higher fruit yield, but lower organoleptic quality for horticultural crops in greenhouses irrigated with desalinated water in the area of Níjar and Bajo Andarax compared to conventional (underground) high salinity water (7.47 dS m−1) for tomato and watermelon crops, and mid-level salinity (2.36 dS m−1) for a pepper crop.
Among farmers, there is a contrasting view, because they consider the need for additional fertilization as an extra cost involved in the irrigation management of greenhouse crops due to the low concentration of nutrients in the desalinated water compared to groundwater [100].

4.2. Reclaimed Water

The use of reclaimed water can provide an important quantity of nutrients, especially N and P, which can increase soil fertility and benefit plant growth and crop production, reducing the quantity of commercial fertilizers needed and thus increasing the farmers’ economic benefits. Nevertheless, its nutrient content and the nutrient demand of the crops need to match in order to achieve these benefits [101]. The use of reclaimed water involves major disadvantages as it can lead to the accumulation of heavy metals in the soil and to the transmission of pathogens [102]. The accumulation of these heavy metals, which are carcinogenic, as well as their oxidized derivatives can lead to the pollution of the water and the generation of genotoxicity [103].
In Almería, the first studies to reuse reclaimed water for irrigation in agriculture began in the 1980s and focused on the collection of effluents and water disinfection treatments [104]. The results derived from these investigations, together with other experiences developed outside the province, determined that the most suitable solution for the treatment of these effluents was ozonation. This technique has been shown to be more effective when disinfecting against viruses, bacteria and fungi than other disinfectants such as chlorine, hypochlorous acid or chlorine dioxide [105].
In more recent works, García-Delgado et al. [106] studied the effects of different disinfection systems, such as purification, chlorination and chlorination plus ozonation on the mineral content in reclaimed water, concluding that disinfection treatments did not affect macronutrient and micronutrients levels in reclaimed water. Moreover, Martinez et al. [107] investigating the effects of ozone on wastewater treatment, concluded that ozone disinfection treatment was sufficient to inactivate faecal coliforms.
Currently, the implementation of reclaimed water in irrigation for agricultural production in Almería is now taking place. Many agronomic studies have been conducted in the greenhouses in this region in order to determine the feasibility of this type of water in horticultural crops. For instance, Segura et al. [108] investigated the fertilizer effect of the use of ozonized reclaimed water on pepper production, fruit quality and soil fertility compared to the use of groundwater. They reported no differences in yield, biomass and quality index in plant and fruits between both types of water, but the use of ozonized reclaimed water resulted in a saving in nutrients (N (37%), P (66%) and K (12%), respectively). Similar results were obtained by Martinez et al. [109] in a melon crop, where the use of ozonized reclaimed water resulted in a saving in N and K supplies (N (63%) and K (21%), respectively). The feasibility of reclaimed water in salinity sensitive crops, such as green beans, has also been studied by Segura et al. [110], establishing an optimal dose of N and K for this crop in order to improve the productivity and nutrient use efficiency. The optimal dose was 47 kg ha−1 of N and 23 kg ha−1 of K over the crop cycle. Finally, from a legislative point of view, it is necessary to point out that the use of reclaimed water is regulated by the European Directive of Water (Directive 2000/60/CE). In this framework, Spanish legislation is developed in the National Hydrological Plan (Ley 11/2005 and Real Decreto 1620/2007).

4.3. Integral Management of Water Resources

Considering the alternative water resources already mentioned, the integral management of water resources occurs frequently in greenhouses in Almería; however, it is essential that the water mixtures have suitable characteristics for use in horticultural crops [111].
To achieve the appropriate water mixture for use in horticulture it is necessary to avoid uncontrolled oscillations in water quality, since these oscillations can negatively affect crop management, especially in relation to fertigation. As a consequence, in the majority of installations, the fertilizer balance is adjusted just by controlling the electrical conductivity of the irrigation solution [23].
Currently, there are two strategies to manage the mixtures of different water resources: (a) common mixture, in which the irrigation community manages the mixture in such a way that all farmers will have the same water quality; and (b) different water source supplies (Figure 4), in which the farmer has the different water sources on his own farm and he/she manages the final mixture and chooses the quality according to the needs of the crop [112].
Figure 4. Scheme of the facilities necessary for the handling of different water source supplies (own resources).
In both cases, storage, transport and mixing infrastructures are needed. However, the cost is usually higher for the second strategy which offers different water sources at farm level, since it duplicates the transport and storage infrastructure. An important advantage of the mixtures at the farm level is the monitoring of collected waters used for the fertigation [112].
In Almería, currently, common mixtures are being used in the Campo de Dalias region, different water source supplies at farm level are present in Campo de Nijar, and both water management strategies are used in Bajo Andarax [112]. However, the review by Zarzo et al. [98] on the Spanish experience with desalination for agriculture did not mention any concrete experience with desalinated water as a component of mixed waters for agricultural irrigation.
Several personal communications from managers of irrigation communities in Almería show that in recent years the mixture of desalinated water with water of continental origin has begun. However, there is no specific monitoring of the use of these mixtures of waters in the greenhouses in Almería [98]. Due to the lack of information, nowadays there are several lines of work to define mixtures in order to achieve a high agronomical and economic efficiency in the greenhouse conditions in the region.

4.4. Water Balances Including Alternative Water Resources

Table 9 shows the water balances in each river basin including alternative water resources such as desalinated and reclaimed water. Concerning the desalinated water, river basins III.4 and V.1 have the highest input, whereas for reclaimed water, river basin III.4 has the highest input [13]. These results reported that only two river basins are overexploited, which means that the use of alternative water resources may be a sustainable tool for the intensive horticulture system in Almería.
Table 9. Water balance including alternative water resources, irrigation consumption and horticultural water exploitation index in the river basins of Almería [13].

4.5. Economic Study of Water Resources

Nowadays, there is a reduction in the price of desalinated water mainly due to a reduction in energy consumption and the maintenance costs of desalinated plants; years ago energy consumption was 20 kWh m−3, and nowadays it is 3 kWh m−3. The actual price of desalinated water, including implementation and management costs, ranges from 0.40 to 0.60 € m−3 depending on the source of the desalinated water. This cost can be itemized into different factors: 43% energy, 37% amortization expenses, and the remaining 20% maintenance and manpower costs [113].
On the other hand, the cost of depuration of reclaimed water is around 0.220 € m−3, which can be itemized into the following factors: manpower 0.088 € m−3 (40%), energy 0.042 € m−3 (19%), waste treatment 0.035 € m−3 (16%), maintenance 0.026 € m−3 (12%) and others 0.029 € m−3 (13%). Moreover, there are additional costs in the price of reclaimed water, the first is the distribution cost, around 0.100 € m−3, and the latter is based on the treatment used on the reclaimed water, since the cost of a secondary treatment is 0.260 € m−3, tertiary treatment 0.060 € m−3 and more advanced treatments 0.06 € m−3. Considering all of these factors, the price of reclaimed water for the farmer ranges from 0.360 € m−3 to 0.560 € m−3 depending on the chemical treatment used on the reclaimed water [114]. Nowadays, due to environmental concern about water scarcity in Spain, the government is offering grants to the farmers in order to promote the use of reclaimed water, therefore the actual prices, including the grants, ranges from 0.30 to 0.40 € m−3 [114].
The price of groundwater, including distribution for the irrigation of horticultural crops, depends on the depth of the aquifers and the consequent energy cost for its extraction. This price ranges from 0.06 to 0.12 € m−3 [114]. Both reclaimed water and desalinated water do not require any special adaptation for their use in automated fertigation systems, which is an advantage for the farmers. As far as price is concerned, the use of alternative water resources (reclaimed and desalinated water) is very expensive, but using reclaimed water is cheaper than using desalinated water. However, the perception among farmers in the region is that the high cost of these alternative water resources could be accommodated, since although this highly productive horticultural system demands a great amount of water resources, the cost of this input could be solved with higher yields [100].

5. Conclusions

According to this study, the intensive greenhouse horticultural production system in Almería has been shown to be an economically and environmentally sustainable system with respect to the efficient use of water resources. Almería presents several water systems with a water exploitation index close to 1, however this is likely to increase soon. So, other measures, such as the use of desalinated and reclaimed water will be necessary to maintain sustainable water use.
Complementary sustainability techniques such as recirculation, cascade and phytodepuration systems are only in an initial phase and deserve further development, as they can solve several items of environmental impact.
Finally, high water use efficiency is being achieved due to the implementation of a wide range of equipment and technologies such as automated fertigation, localized irrigation systems and the management of fertigation through tensiometers.

Acknowledgments

Irrigation Technology Transfer Project. Operational Program of Andalusia 2014–2020. European Regional Development Fund (ERDF) Cod. PP. TRA. TRA201600.3. Sustainable Development in Protected Horticultural Crops. Operational Program of Andalusia 2014-2020. European Regional Development Fund (ERDF) Cod. PP. TRA. TRA201600.9.

Author Contributions

The authors contributed equally to this work.

Conflicts of Interest

The authors declare no conflict of interest.

Abbreviations

The following abbreviations are used in this manuscript:
CODChemical oxygen demand
ECElectrical conductivity
EEAEuropean Environment Agency
IFDMIntegrated Farm Drainage Management
ROReverse osmosis
SBCSerial Biological Concentration
TOCTotal organic carbon
WUEWater use efficiency

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