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Article

Cutting Force during Surface Layer Milling of Selected Aluminium Alloys

by
Magdalena Zawada-Michałowska
1,*,
Jerzy Józwik
1,
Stanisław Legutko
2,
Dariusz Mika
3,
Paweł Pieśko
1 and
Jarosław Pytka
1
1
Faculty of Mechanical Engineering, Lublin University of Technology, 20-618 Lublin, Poland
2
Faculty of Mechanical Engineering, Poznan University of Technology, 60-965 Poznań, Poland
3
Institute of Technical Sciences and Aviation, The State School of Higher Education in Chelm, 22-100 Chełm, Poland
*
Author to whom correspondence should be addressed.
Materials 2020, 13(24), 5725; https://doi.org/10.3390/ma13245725
Submission received: 11 November 2020 / Revised: 9 December 2020 / Accepted: 13 December 2020 / Published: 15 December 2020

Abstract

This paper presents the analysis of cutting force during surface layer milling of selected aluminium alloys, which are widely used in the aviation industry. The cutting force is one of the most important parameters determining the machinability of the material and also provides important information about the course of the cutting. The study analysed the influence of the technological parameters, i.e., cutting speed vc and depth of cut ap as well as the relation between cutting tool feed direction and rolling direction on the value of cutting force during milling of selected aluminium alloys, i.e., EN AW-2017A T451 and EN AW-2024 T351. The material anisotropy is a very important issue, since the engineering industry faces enormous problems related to the cutting of the tested materials that are usually supplied in the form of rolled plates. The surface layer was cut due to the fact that it accumulates the greatest residual stresses. The measurement process of cutting force was performed by using 9257B Kistler piezoelectric dynamometer. As part of the analysis of the results, the measurement uncertainty was also estimated, which was determined on the basis of two components obtained by using the A and B methods, respectively.
Keywords: aluminium alloys; cutting force; milling; surface layer aluminium alloys; cutting force; milling; surface layer

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MDPI and ACS Style

Zawada-Michałowska, M.; Józwik, J.; Legutko, S.; Mika, D.; Pieśko, P.; Pytka, J. Cutting Force during Surface Layer Milling of Selected Aluminium Alloys. Materials 2020, 13, 5725. https://doi.org/10.3390/ma13245725

AMA Style

Zawada-Michałowska M, Józwik J, Legutko S, Mika D, Pieśko P, Pytka J. Cutting Force during Surface Layer Milling of Selected Aluminium Alloys. Materials. 2020; 13(24):5725. https://doi.org/10.3390/ma13245725

Chicago/Turabian Style

Zawada-Michałowska, Magdalena, Jerzy Józwik, Stanisław Legutko, Dariusz Mika, Paweł Pieśko, and Jarosław Pytka. 2020. "Cutting Force during Surface Layer Milling of Selected Aluminium Alloys" Materials 13, no. 24: 5725. https://doi.org/10.3390/ma13245725

APA Style

Zawada-Michałowska, M., Józwik, J., Legutko, S., Mika, D., Pieśko, P., & Pytka, J. (2020). Cutting Force during Surface Layer Milling of Selected Aluminium Alloys. Materials, 13(24), 5725. https://doi.org/10.3390/ma13245725

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