An Overview of Development and Challenges in the Use of Hydrogen as a Fuel for a Dual-Fuel Diesel Engine
Abstract
1. Introduction
2. Methodology and Study Selection
3. Characteristics of Fuels
3.1. Diesel Fuel
3.2. Hydrogen (H2)
3.3. Hydrogen Production
4. The Impact of Hydrogen Energy Fraction on the Combustion Characteristics, Performance, Stability, and Emissions of a Diesel/Hydrogen Dual-Fuel Engine
4.1. Selected Parameters of Diesel/Hydrogen Dual-Fuel Engines
4.2. Combustion Parameters of a Diesel/Hydrogen Dual-Fuel Engine
4.2.1. Ignition Delay (ID) and Combustion Duration (CD)
4.2.2. Maximum in-Cylinder Pressure (pmax) and Maximum Heat Release Rate (HRRmax)
4.3. Performance of a Diesel/Hydrogen Dual-Fuel Engine
Thermal Efficiency (TE) and Specific Energy Consumption (SEC)
4.4. Stability of a Diesel/Hydrogen Dual-Fuel Engine
Coefficient of Variation of Indicated Mean Effective Pressure (COVimep) and Coefficient of Variation of Maximum in-Cylinder Pressure (COVpmax)
4.5. Emissions of a Diesel/Hydrogen Dual-Fuel Engine
4.5.1. Nitrogen Oxides (NOx) and Hydrocarbon (HC) Emissions
4.5.2. Carbon Monoxide (CO) Carbon Dioxide (CO2) Emissions
4.5.3. Soot and Particulate Matter (PM) Emissions
4.6. Summary of the Impact of H2 on a Dual-Fuel Diesel/Hydrogen Engine
5. Challenges for the Future
5.1. Decrease in Volumetric Efficiency
5.2. Uncontrolled Auto-Ignition and Backfires
5.3. Engine Knocking
5.4. Combustion Harshness
5.5. Unburned H2 Emissions Under Low-Load Conditions
5.6. H2 Slip
5.7. Excessive NOx Emissions
5.8. Hydrogen Storage and Leakage
6. Conclusions and Future Research Directions
- Hydrogen has the potential to serve as an effective energy source for compression ignition (CI) engines running in dual-fuel mode;
- Published studies on co-combustion of diesel fuel with hydrogen in dual-fuel CI engines indicate the possibility of using significant hydrogen energy fractions, ranging from 2% to 85%;
- Introducing hydrogen alongside diesel in dual-fuel CI engines markedly influences the combustion process, engine performance, operational stability, and exhaust emissions;
- Increasing the hydrogen energy fraction (HEF) in diesel/hydrogen dual-fuel engines results in longer ignition delays (ID) and shorter combustion durations (CD);
- Increasing hydrogen energy fraction to about 40% in a dual-fuel engine, compared to a conventional engine, results in an increase in maximum heat release rates (HRRmax);
- The combined combustion of diesel and hydrogen in dual-fuel CI engines positively influences thermal efficiency (TE) and specific energy consumption (SEC);
- Diesel/hydrogen dual-fuel engines maintained stable operation, with no significant increase in the coefficient of variation of indicated mean effective pressure (COVimep);
- In dual-fuel engines, hydrogen supplementation of diesel fuel elevates NOx emissions;
- For HEF ≤ 42%, there is no clear trend reflecting the impact of hydrogen on hydrocarbon (HC) emissions from diesel/hydrogen engines. However, above 57% hydrogen share, experiments indicate a negative effect of hydrogen addition on HC emissions;
- Increasing hydrogen share results in more effective reduction of carbon monoxide (CO) and carbon dioxide (CO2) concentrations in diesel/hydrogen dual-fuel engine exhaust;
- Hydrogen combustion in dual-fuel diesel engines contributes to Soot and particulate matter (PM) emission reductions.
Funding
Data Availability Statement
Conflicts of Interest
Nomenclature
| Engine parameters | |
| CI | compression ignition |
| CR | compression ratio |
| SI | spark ignition |
| TDC | top dead center |
| n | engine speed |
| Combustion parameters | |
| CD | combustion duration |
| COVimep | coefficient of variation of indicated mean effective pressure |
| HRR | heat release rate |
| ID | ignition delay |
| imep | indicated mean effective pressure |
| p | pressure |
| PPR | peak pressure rise |
| SFC | specific energy consumption |
| TE | thermal efficiency |
| Fuel properties | |
| ρ | density |
| A/F | stoichiometric air/fuel ratio |
| C | carbon |
| CN | cetane number |
| Dair | diffusivity in air |
| Fv | flame velocity |
| H2 | hydrogen |
| HEF | hydrogen energy fraction |
| LFL | lower flammability limit |
| LHE | latent heat of evaporation |
| LHV | lower heating value |
| MIE | minimum ignition energy |
| N2 | nitrogen |
| O2 | oxygen |
| Ta | autoignition temperature |
| Exhaust gases | |
| CO | carbon monoxide |
| CO2 | carbon dioxide |
| GHG | greenhouse gases |
| HC | hydrocarbons |
| NO | nitrogen monoxide |
| NOx | nitrogen oxides |
| PM | particulate matter |
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| Ref. | ρ kg/m3 | LFL %vol. | CN | Ta °C | A/F | LHV MJ/kg | LHE kJ/kg | Dair cm2/s | MIE mJ | N2 wt% | C wt% | Fv cm/s |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| [21] | 834 | - | 51 | - | 14.6 | 42.6 | 250 | - | - | - | - | 30 |
| [22] | 840 | - | - | 280 | - | 42.7 | - | - | - | - | - | - |
| [23] | 833–881 | 0.6–7.1 | 40–55 | 200 | 14.5 | 42.5 | - | - | 0.24 | - | - | 2–8 |
| [24] | 840 | 0.6–5.5 | 51 | 180–230 | 14.6 | 42.5 | 243 | - | - | 15 | 85 | 30 |
| [25] | 821.5 | - | 51 | 257 | 14.5 | 44.05 | - | - | - | - | - | 30 |
| [26] | 833–881 | 0.7–5 | 40–55 | 257 | 14.5 | 42.5 | - | - | - | - | - | - |
| [27] | 848 | 0.7–5 | - | 257 | 14.5 | 43 | - | - | - | - | - | 30 |
| [28] | 831.9 | - | - | - | - | 43.14 | - | - | - | - | - | - |
| [29] | 848 | 0.7–5 | - | 262 | - | 42.7 | - | 0.004 | - | - | - | - |
| [30] | 832 | - | - | 200 | - | 43 | - | - | - | - | 86 | 30 |
| [31] | 832 | 0.7–5 | 53.9 | 257 | 14.5 | 42.5 | - | - | - | - | - | 30 |
| [32] | 830 | 0.6–5.5 | 51 | 250 | 14.5 | 42.5 | - | - | 0.24 | - | 86 | 37–43 |
| [33] | 833–881 | 0.7–5 | 40–55 | 257 | 14.5 | 42.5 | - | - | - | - | - | 30 |
| [34] | 840 | 0.7–5 | - | 210 | 15.1 | 42.6 | - | 0.14 | 0.24 | - | - | 20–60 |
| [35] | 840–880 | 0.6–5.5 | - | 257 | - | 43.4 | - | 0.038 | - | - | - | - |
| ρ kg/m3 | LFL %vol. | Ta °C | A/F | LHV MJ/kg | Dair cm2/s | MIE mJ | Fv cm/s |
|---|---|---|---|---|---|---|---|
| 0.08–0.09 | 2–76 | 580–585 | 34–34.4 | 119.8–120.21 | 0.61–0.85 | 0.02 | 185–350 |
| Ref. | Engine Type | Fuels | Combustion | Performance | Stability | Emissions |
|---|---|---|---|---|---|---|
| [13] Wu et al. | single cylinder CI engine, n = 1800 rpm, CR = 18, 60% load; | diesel/hydrogen at 0–20% (input energy base); | pmax▲, HRRmax▲, ID▲; | TE▲, SFC▼; | COVimep▲, COVpmax▲; | NOx▲, CO▼, CO2▼, HC▲, Soot▼; |
| [14] Farzam et al. | single cylinder CI engine, n = 1200 rpm, CR = 16.25, medium load (BMEP of 8 bar); | diesel/hydrogen at 0–40% (input energy base). | pmax▲, PRRmax▲, ID▼, CD▼; | TE▼; | - | NOx = const, CO2▼, PM▼; |
| [15] Verma et al. | single cylinder CI engine, n = 1500 rpm, CR = 17.5, full load (BMEP of 5.32 bar); | diesel/hydrogen at 24.5% (input energy base); | - | TE▲, SEC▼; | - | NOx▲, CO▼, Soot▼, HC▼; |
| [24] Jamrozik et al. | single cylinder CI engine, n = 1500 rpm, CR = 17, full load (IMEP of 0.7MPa); | diesel/hydrogen at 0–30% (input energy base); | ID = const., CD▼, pmax▲, HRRmax▲, PPRmax▲; | TE▲, SEC▼; | COVimep▲, COVpmax▲; | NOx▲, CO▼, CO2▼, HC▲, Soot▼; |
| [25] Chintala and Subramanian | single cylinder CI engine, n = 1500 rpm, CR = 19.5, 90% load (7.4 kW); | diesel/hydrogen at 0–18% (input energy base); | pmax▲, HRRmax▲; | TE▲, SEC▼; | COVimep▲; | NOx▲, CO▼, HC▼, Soot▼; |
| [27] Sharma and Dhar | single cylinder CI engine, n = 1500 rpm, CR = 17.5, 75% load; | diesel/hydrogen at 0–20% (input energy base); | Pmax▲, HRRmax▲, ID▲, CD▼; | - | COVimep▼, COVpmax▲; | CH2O▼, MeCHO▼, C3H6▼, C2H4▼, AHC▼; |
| [29] Nag et al. | single cylinder CI engine, n = 1500 rpm, CR = 17.5, full load; | diesel/hydrogen at 0–30% (input energy base); | - | TE▲; SEC▼; | - | NOx▼, HC▼, CO▼, CO2▼, PM▼; |
| [31] Gültekin and Ciniviz | single cylinder CI engine, CR = 17.3, n = 1850 rpm, full load (9 Nm); | diesel/hydrogen at 0–12% (input energy base); | pmax▲, HRRmax▲; | TE▲, SEC▼; | - | NOx▲, CO▼, CO2▼, HC▼, Soot▼; |
| [40] Tsujimura and Suzuki | single cylinder CI engine, n = 1500 rpm, CR = 17.5, full load (IMEP of 0.9MPa); | diesel/hydrogen at 0–73% (input energy base); | pmax▲, HRRmax▼; | - | - | NOx▲, CO▼, CO2▼, HC▲, Soot▼; |
| [41] Zhou et al. | single cylinder CI engine, n = 1800 rpm, CR = 19, 90% load (BMEP of 0.71 MPa); | diesel/hydrogen at 0–40% (input energy base); | pmax▲, HRRmax▲; | TE▲, SFC▼; | - | NOx▲, CO▼, CO2▼, PM▼; |
| [42] Dimitriou et al. | four cylinder CI engine, n = 1500 rpm, CR = 17.5, medium load (40 kW); | diesel/hydrogen at 0–85% (input energy base); | pmax▲, HRRmax▼, PRRmax▲; | TE▲; | COVimep▲; | NOx▲, CO▼, CO2▼, HC▲. Soot = const; |
| [48] Castro et al. | single cylinder CI engine, n = 2400 rpm, CR = 17.2, 100% load; | diesel/hydrogen at 0–40% (input energy base); | - | TE▼; | - | NOx▲, CO2▼, Soot▼; |
| [49] Liu et al. | four cylinder CI engine, n = 1800 rpm, CR = 16.6, 90% load. | diesel/hydrogen at 0–15% (input energy base). | pmax▲, HRRmax▲. | TE▲, SFC▼. | - | NOx▲, CO2▼. |
| % HEF | 2 | 5 | 8 | 8 | 8 | 10 | 10 | 10 | 10 | 10 | 10 | 10 | 12 | 14 | 14 | 14.5 | 15 | 16.7 | 18.3 | 20 | 20 | 20 | 20 | 24 | 24.5 | 25 | 25 | 30 | 30 | 30 | 30 | 40 | 40 | 40 | 42 | 57 | 62 | 73 | 80 | 85 |
| ID | 0 | 5 | 0 | 6 | 0 | 10 | 7 | 0 | −3 | 0 | −1 | |||||||||||||||||||||||||||||
| CD | −2 | −3 | −8 | −7 | −11 | −7 | −20 | −15 | −2 | −31 | ||||||||||||||||||||||||||||||
| pmax | 2 | 2 | 5 | 2 | 3 | 2 | 6 | 5 | 2 | 6 | 8 | 0 | 3 | 7 | 5 | 12 | 7 | 7 | 23 | 1 | 0 | 9 | −1 | 23 | 13 | 22 | 3 | 32 | 8 | 54 | 28 | 72 | 85 | |||||||
| HRRmax | 31 | 11 | 34 | 6 | 4 | 1 | 11 | 17 | 14 | 12 | 37 | 11 | 6 | 25 | 35 | 8 | 39 | 0 | 18 | 11 | 23 | 44 | 46 | 50 | −21 | −25 | −43 | −11 | −25 | 0 | ||||||||||
| PPRmax | 23 | 35 | 26 | −4 | −8 | 13 | 20 | 17 | 11 | 35 | 137 | 40 | 60 | 100 | 140 | |||||||||||||||||||||||||
| TE | 2 | 11 | 1 | 7 | 0 | 7 | 7 | −11 | 2 | 10 | 18 | 3 | 4 | 5 | 10 | 5 | 3 | −3 | 5 | 17 | 0 | −13 | 11 | 8 | 13 | 5 | −1 | −16 | 0 | 5 | 7 | 5 | ||||||||
| SEC | −1 | −9 | −1 | −6 | −2 | −6 | −2 | −7 | −15 | −4 | −4 | −5 | −9 | −3 | −14 | −4 | −10 | |||||||||||||||||||||||
| COVimep | 0 | −3 | −10 | −3 | −10 | 11 | −11 | −3 | 5 | 134 | 7 | 14 | 7 | 0 | ||||||||||||||||||||||||||
| COVpmax | 173 | 445 | 14 | 691 | ||||||||||||||||||||||||||||||||||||
| NOx | 9 | 28 | 1 | 4 | 17 | −5 | 5 | 12 | −10 | 5 | 15 | 49 | −6 | 19 | 19 | 25 | 41 | 22 | 20 | −7 | −6 | 11 | 66 | 0 | 22 | −9 | 25 | 75 | 32 | 0 | 31 | 0 | 10 | 0 | 21 | 27 | 33 | |||
| HC | 31 | 37 | −36 | −13 | 7 | 47 | −55 | −61 | 48 | 10 | −90 | −98 | −90 | −25 | 47 | −4 | 20 | −44 | 15 | −27 | −38 | 60 | −50 | −4 | 35 | −2 | 50 | 8 | 15 | |||||||||||
| CO | −27 | −33 | −21 | −8 | −11 | −10 | −42 | −54 | −40 | −17 | −98 | −95 | −98 | −38 | −30 | −25 | −33 | −63 | −47 | −98 | −62 | −33 | −69 | −60 | −67 | −80 | −83 | −90 | −90 | |||||||||||
| CO2 | −5 | −14 | −5 | −10 | −10 | −12 | −8 | −20 | −19 | −9 | −21 | −22 | −6 | 0 | −25 | −18 | −23 | −14 | −27 | −24 | −25 | −35 | −29 | −26 | −40 | −39 | −36 | −40 | −57 | −63 | −72 | −76 | −80 | |||||||
| PM | −18 | −12 | −36 | −45 | −42 | −51 | −64 | −55 | ||||||||||||||||||||||||||||||||
| Soot | −29 | −62 | −65 | −37 | −71 | −11 | −77 | −77 | −56 | −45 | −46 | −47 | −61 | −1 | −61 | −49 | −80 | −39 | −75 | −6 | 0 | −69 | 0 | −69 | 0 | 0 | ||||||||||||||
| [13] | Wu et al. | [31] | Gültekin and Ciniviz | |||||||||||||||||||||||||||||||||||||
| [14] | Farzam et al. | [40] | Tsujimura and Suzuki | |||||||||||||||||||||||||||||||||||||
| [15] | Verma et al. | [41] | Zhou et al. | |||||||||||||||||||||||||||||||||||||
| [24] | Jamrozik et al. | [42] | Dimitriou et al. | |||||||||||||||||||||||||||||||||||||
| [25] | Chintala and Subramanian | [48] | Castro et al. | |||||||||||||||||||||||||||||||||||||
| [27] | Sharma and Dhar | [49] | Liu et al. | |||||||||||||||||||||||||||||||||||||
| [29] | Nag et al. | |||||||||||||||||||||||||||||||||||||||
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Jamrozik, A. An Overview of Development and Challenges in the Use of Hydrogen as a Fuel for a Dual-Fuel Diesel Engine. Energies 2025, 18, 5793. https://doi.org/10.3390/en18215793
Jamrozik A. An Overview of Development and Challenges in the Use of Hydrogen as a Fuel for a Dual-Fuel Diesel Engine. Energies. 2025; 18(21):5793. https://doi.org/10.3390/en18215793
Chicago/Turabian StyleJamrozik, Arkadiusz. 2025. "An Overview of Development and Challenges in the Use of Hydrogen as a Fuel for a Dual-Fuel Diesel Engine" Energies 18, no. 21: 5793. https://doi.org/10.3390/en18215793
APA StyleJamrozik, A. (2025). An Overview of Development and Challenges in the Use of Hydrogen as a Fuel for a Dual-Fuel Diesel Engine. Energies, 18(21), 5793. https://doi.org/10.3390/en18215793

