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Search Results (582)

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Keywords = zeolite type A

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19 pages, 3353 KB  
Article
Comparative Multi-Stage TG-DSC Study of K+, Na+, Ca2+ and Mg2+-Exchanged Clinoptilolite Forms
by Tsveta Stanimirova, Nadia Petrova and Georgi Kirov
Molecules 2025, 30(24), 4770; https://doi.org/10.3390/molecules30244770 - 13 Dec 2025
Viewed by 206
Abstract
A multi-stage TG-DSC approach consisting of five heating/holding and five cooling/holding stages within one experiment in the temperature range 20–320 °C was applied to investigate the dehydration/hydration processes in K+, Na+, Ca2+, and Mg2+ clinoptilolite forms. [...] Read more.
A multi-stage TG-DSC approach consisting of five heating/holding and five cooling/holding stages within one experiment in the temperature range 20–320 °C was applied to investigate the dehydration/hydration processes in K+, Na+, Ca2+, and Mg2+ clinoptilolite forms. The influence of extra-framework cations on the parameters characterizing these processes (such as mass changes, dehydration and hydration heats calculated per gram zeolite, amounts of water molecules leaving and entering the structure, and enthalpy values calculated per mol water) was established. The values of molar enthalpy of dehydration for different cationic clinoptilolite forms increase in different ways with temperature increasing (within the framework of 50–120 kJ mol−1). The data on the molar enthalpy are in good agreement with the distributions of the two types of water molecules—weakly bound to cations and water molecules coordinating cations in the applied crystal chemical models of the cationic exchange samples. The data obtained for water molecules and their molar enthalpies of dehydration for the various cationic forms are useful in studying the sorption of water vapor and other sorbates, in choosing a desiccant and an object to dry at room conditions, etc. The first data on the hydration energy of sequentially added water molecules in a dynamic cooling mode in the temperature range 320–20 °C were obtained. Full article
(This article belongs to the Special Issue Design, Synthesis, and Application of Zeolite Materials)
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15 pages, 979 KB  
Article
Novel Tomicus yunnanensis (Coleoptera, Curculionidae) Attractants Utilizing Dynamic Release of Catalytically Oxidized α-Pinene
by Meiying Wang, Dan Feng, Haoran Li, Peng Chen and Genying Zhao
Forests 2025, 16(12), 1847; https://doi.org/10.3390/f16121847 - 11 Dec 2025
Viewed by 115
Abstract
This study aims to develop a novel high-efficiency lure for Tomicus yunnanensis Existing bark beetle attractants often rely on single or fixed-ratio blends of host volatiles and their oxidation products, which struggle to mimic the dynamic release process of insect semiochemicals in nature. [...] Read more.
This study aims to develop a novel high-efficiency lure for Tomicus yunnanensis Existing bark beetle attractants often rely on single or fixed-ratio blends of host volatiles and their oxidation products, which struggle to mimic the dynamic release process of insect semiochemicals in nature. To address this, we established a dynamic reaction system based on the catalytic oxidation of α-pinene: ① background control (no catalyst, no heating), ② thermal oxidation system (no catalyst, 40 °C), and ③ catalytic oxidation system (with a titanium–copper modified chabazite-type zeolite catalyst, 40 °C). Behavioral screening using a Y-tube olfactometer revealed a clear gradient in attraction effectiveness among the three systems: catalytic oxidation > thermal oxidation > background control. The products from the catalytic oxidation system at 2 h of reaction showed the highest efficacy, achieving an attraction rate of 61%, which was significantly superior to the α-pinene control. These results indicate that generating dynamically proportioned volatile mixtures through catalytic oxidation can significantly enhance the attraction of T. yunnanensis Further analysis by gas chromatography–mass spectrometry (GC-MS) demonstrated that the catalyst efficiently promoted the directional conversion of α-pinene into key bioactive compounds such as verbenol, myrtenal, and myrtenone, thereby substantially improving behavioral activity. After field validation, this dynamically released attractant could potentially be developed into a real-time field-release lure system for monitoring adult emergence and large-scale trapping, providing a feasible new technological pathway for the precise and sustained management of bark beetle pests. Full article
(This article belongs to the Section Forest Health)
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30 pages, 3460 KB  
Article
Steam-Induced Aluminum Speciation and Catalytic Enhancement in ZSM-5 Zeolites
by Luigi Madeo, Niels Blom, Finn Joensen, Janos B. Nagy and Pierantonio De Luca
Catalysts 2025, 15(12), 1130; https://doi.org/10.3390/catal15121130 - 2 Dec 2025
Viewed by 327
Abstract
ZSM-5 zeolites with varying aluminum content were subjected to steam treatments of different severities by adjusting the temperature, duration, and water vapor pressure. The steamed samples were characterized using a range of analytical techniques. A quantitative assessment of the aluminum species—namely, tetrahedrally coordinated [...] Read more.
ZSM-5 zeolites with varying aluminum content were subjected to steam treatments of different severities by adjusting the temperature, duration, and water vapor pressure. The steamed samples were characterized using a range of analytical techniques. A quantitative assessment of the aluminum species—namely, tetrahedrally coordinated framework Al, dislodged framework Al, non-framework pentacoordinated Al, and non-framework hexacoordinated Al—was achieved through a combination of EDX analysis on Cs-exchanged materials and quantitative 27Al MAS NMR spectroscopy, including spectral simulation. Contrary to previous reports, the catalytic activity per framework Al site in unsteamed ZSM-5 increases with aluminum content at low Si/Al ratios, aligning with recently proposed medium effects. Notably, at the point of maximum activity enhancement due to steaming, equivalent amounts (1:1) of framework and dislodged framework Al—both in tetrahedral coordination—are observed. The maximum enhancement factor per framework Al site, for a given material and reaction, remains independent of the specific steaming conditions (temperature, time, and pressure). However, the degree of activity enhancement varies with the type of reaction: it is more pronounced for n-hexane cracking (α-test) than for m-xylene isomerization. This suggests that both catalyst modification and reaction characteristics contribute to the observed steam-induced activity enhancement. A synergistic interaction between Brønsted and Lewis acid sites appears to underpin these effects. One plausible mechanism involves the strengthening of Brønsted acidity in the presence of adjacent Lewis acid sites. This enhancement is expected to be more significant for n-hexane cracking, which demands higher acid strength compared to m-xylene isomerization. In cases of n-hexane cracking, the increased acid strength and the formation of olefins via reactions on Lewis acid sites may act cooperatively. Importantly, the dislodged framework Al species—tetrahedrally coordinated in the hydrated catalyst at ambient temperature and functioning as Lewis acid sites in the dehydrated zeolite under reaction conditions—are directly responsible for the observed enhancement in acid activity. The transformation of framework Al into dislodged framework Al species is reversible, as demonstrated by hydrothermal treatment of the steamed samples at 150–200 °C. Nonetheless, reinsertion of Al into the framework is not fully quantitative: a portion of the dislodged framework Al is irreversibly converted into non-framework penta- and hexacoordinated species during the hydrothermal process. Among these, non-framework pentacoordinate Al species may serve as counterions to balance the lattice charges associated with framework Al. Full article
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15 pages, 2162 KB  
Article
New Polyfunctional Nanocatalysts for the Hydrogen-Free Processing of N-Alkanes and Gasoline Fractions
by Saule B. Nurzhanova, Galymzhan T. Saidilda, Annas Nurlan, Arlan Z. Abilmagzhanov, Aizada S. Nagashybayeva and Svetlana A. Tungatarova
Processes 2025, 13(12), 3841; https://doi.org/10.3390/pr13123841 - 27 Nov 2025
Viewed by 253
Abstract
Studies were conducted on the hydrogen-free processing of model alkanes, straight-run gasoline, and catalytic cracking gasoline using a new synthesized Co-Mo-Ce/ZSM + Al2O3 nanocatalyst, which demonstrated high activity in desulfurization. Thus, the mass fraction of sulfur in the resulting gasoline [...] Read more.
Studies were conducted on the hydrogen-free processing of model alkanes, straight-run gasoline, and catalytic cracking gasoline using a new synthesized Co-Mo-Ce/ZSM + Al2O3 nanocatalyst, which demonstrated high activity in desulfurization. Thus, the mass fraction of sulfur in the resulting gasoline was reduced by almost three times compared to the initial value of 0.0776% to 0.0354% as a result of hydrogen-free processing of straight-run gasoline. The amount of sulfur in the resulting product was reduced by almost an order of magnitude with hydrogen-free processing of catalytic cracked gasoline: from 0.1650 in the original gasoline to 0.0123%. The octane number of the refined straight-run gasoline was 77.9–80.9 according to the research method (RM) and 61.13–65.8 with the motor method (MM). Physical and chemical methods of analysis (BET, TPD-NH3, TEM, SEM, and XRD) revealed that nano-structured acid sites coexist with nano-dispersed metallic sites on the surface of the Co-Mo-Ce/ZSM + Al2O3 catalyst. The functioning of these two types of nano-active sites (metallic and acidic) ensures the polyfunctionality of the catalytic action of the nanoparticles. The following reactions occur simultaneously in the hydrogen-free processing: isomerization, dehydrogenation, dehydrocyclization. Hydrogen-free processing of low-octane gasoline fractions on nanosized zeolite-containing catalysts is one of the most promising methods to obtain high-octane motor gasoline. Full article
(This article belongs to the Special Issue Advances in Supported Nanoparticle Catalysts (Volume II))
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21 pages, 6913 KB  
Article
Controls of Zeolite Development on Reservoir Porosity from Lower Permian Formations in Shawan and Its Adjacent Areas, Western Junggar Basin
by Houkuan Lv, Hao Kuang, Lei Zhang, Fangpeng Dou, Chun Li and Lang Pan
Minerals 2025, 15(12), 1247; https://doi.org/10.3390/min15121247 - 26 Nov 2025
Viewed by 266
Abstract
The Shawan Sag and its adjacent areas are rich in hydrocarbon resources. Moreover, the genesis and evolution patterns of zeolite cements in the sandy conglomerate reservoirs have resulted in diverse types of reservoir spaces, a complex composition, and significant heterogeneity. To investigate their [...] Read more.
The Shawan Sag and its adjacent areas are rich in hydrocarbon resources. Moreover, the genesis and evolution patterns of zeolite cements in the sandy conglomerate reservoirs have resulted in diverse types of reservoir spaces, a complex composition, and significant heterogeneity. To investigate their impact on reservoir quality, this study integrates core observations, thin-section petrography, scanning electron microscopy (SEM), whole-rock X-ray diffraction (XRD), and energy-dispersive spectroscopy (EDS) for macro–micro comparative analysis of zeolite cement types, formation mechanisms, and pore systems in the Lower Permian strata of the Shawan Sag and adjacent areas. Research demonstrates that provenance exerts a control on type and origin of the diagenetic zeolites: In the Shawan Sag, zeolites form through hydration of volcanic glass in tuff, while adjacent areas develop zeolites via albitization of plagioclase derived from andesite. This genetic divergence drives pore differentiation: Zeolite (heulandite and laumontite) evolution in the Sag generates grain-edge fractures through cement volume shrinkage and crystalline water release. In contrast, the adjacent areas exhibit reservoir spaces dominated by dissolution pores, resulting from the dissolution of laumontite and calcite, along with a relatively higher overall rock porosity. Full article
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21 pages, 8827 KB  
Article
Effect of Seed Size on Pervaporation Performances Through FAU Zeolite Membrane
by Alvin Rahmad Widyanto and Mikihiro Nomura
Membranes 2025, 15(12), 355; https://doi.org/10.3390/membranes15120355 - 25 Nov 2025
Viewed by 574
Abstract
Pervaporation is a compelling alternative to azeotrope-breaking and solvent dehydration due to lower energy demand and strong selectivity compared with distillation. FAU-type zeolite membranes combine large pore openings and hydrophilic frameworks with robust chemical stability, enabling water-selective separations from alcohols such as isopropanol [...] Read more.
Pervaporation is a compelling alternative to azeotrope-breaking and solvent dehydration due to lower energy demand and strong selectivity compared with distillation. FAU-type zeolite membranes combine large pore openings and hydrophilic frameworks with robust chemical stability, enabling water-selective separations from alcohols such as isopropanol and ethanol. Despite numerous synthesis routes, the role of seed crystal size in secondary growth, controlling nucleation density, intergrowth, and defect formation remains insufficiently quantified for FAU membranes under identical growth conditions. Here, FAU layers were fabricated on α-Al2O3 supports via secondary growth with varying seed sizes in the nanometer-to-micrometer range (72 nm to 6 μm). Zeolite crystal phase purity and morphology of membranes were assessed by XRD and SEM, with pervaporation of IPA/water 80 wt% at 75 °C quantified flux, separation factor, and permeance. We show that smaller seeds (95.51 nm) increase nucleation density, yielding thinner, more intergrown FAU layers with a higher separation factor but a modest trade-off in flux. Full article
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23 pages, 6036 KB  
Article
The Impact of Composite Alkali Activator on the Mechanical Properties and Enhancement Mechanisms in Aeolian Sand Powder–Aeolian Sand Concrete
by Haijun Liu and Yaohong Wang
Buildings 2025, 15(23), 4213; https://doi.org/10.3390/buildings15234213 - 21 Nov 2025
Viewed by 279
Abstract
Against the backdrop of China’s Western Development Strategy, numerous infrastructure projects are being constructed in desert regions. Utilizing local aeolian sand (AS) as a raw material for concrete production offers significant cost-saving potential but is hindered by challenges such as limited applicability and [...] Read more.
Against the backdrop of China’s Western Development Strategy, numerous infrastructure projects are being constructed in desert regions. Utilizing local aeolian sand (AS) as a raw material for concrete production offers significant cost-saving potential but is hindered by challenges such as limited applicability and inadequate mechanical strength of the resulting concrete. To address these limitations, aeolian sand was ground into aeolian sand powder (ASP) and subjected to treatment with single alkali activators (NaOH, Na2SiO3) and a composite alkali activator (NaOH + Na2SiO3). The treated and untreated ASP was then used to replace 50% of cement by mass for the preparation of aeolian sand powder–aeolian sand concrete (ASPC). Mechanical performance tests and advanced characterization techniques (SEM, TG-DSC, XRD, FTIR, nanoindentation, and NMR) were employed to investigate the effects of different activators on the mechanical properties of ASPC and elucidate the underlying enhancement mechanisms. The results demonstrated that the composite activator outperformed its single-activator counterparts: ASPC-4-6 (incorporating 4% NaOH and 6% Na2SiO3) exhibited 16.3–23.1% higher compressive strength and 12.1–17.6% higher splitting tensile strength across all curing ages compared to plain ASPC. Under the influence of OH from the composite activator, ASP showed more pronounced reductions in potassium feldspar, montmorillonite, and SiO2 content, accompanied by the formation of C-S-H gel—replacing the amorphous, water-absorbent N-A-S-H generated by single activators. The presence of highly polymerized hydration products and more stable potassium A-type zeolites in ASPC-4-6 led to a reduction in macropore volume, optimization of pore structure, and refinement of the aggregate–mortar inter-facial transition zone. These micro-structural improvements collectively contributed to the significant enhancement of mechanical properties. This study provides novel insights into the large-scale and multi-dimensional utilization of aeolian sand in concrete. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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79 pages, 41051 KB  
Review
The Crystal Chemistry and Topology of Modular Structures. III. 2D and 3D Zeolites Containing Tetrahedral Layers with the Apophyllite-Type Topology
by Sergey M. Aksenov, Nikita V. Chukanov, Ramiza K. Rastsvetaeva, Dmitry Yu. Pushcharovsky, Dina V. Deyneko, Galina O. Kalashnikova, Ivan G. Tananaev and Peter C. Burns
Molecules 2025, 30(22), 4477; https://doi.org/10.3390/molecules30224477 - 20 Nov 2025
Cited by 1 | Viewed by 635
Abstract
Materials of the 2D zeolite class retain local catalytically active sites and the stability of traditional zeolites but with layered structures. Synthetic and naturally occurring single- and multilayer apophyllite-related compounds are prototypes of advanced industrial materials for use in various technologies. Their surface [...] Read more.
Materials of the 2D zeolite class retain local catalytically active sites and the stability of traditional zeolites but with layered structures. Synthetic and naturally occurring single- and multilayer apophyllite-related compounds are prototypes of advanced industrial materials for use in various technologies. Their surface chemistry allows for functionalization, and these layers serve as fundamental building blocks for zeolitic frameworks. The discovery of the first triple-layer silicate, günterblassite, provided a critical link that established a fundamental crystal–chemical relationship between layered and framework structures in a wide range of micro- and mesoporous minerals and synthetic materials. The most prominent topic in the development of 2D zeolites remains the synthesis and structural characterization of these 2D zeolite structures This review offers a comprehensive overview of the current state of 2D and 3D zeolites constructed based on apophyllite-type layers. In accordance with the terms of modular crystal chemistry, we present a straightforward classification scheme based on the topological and symmetrical distinctions of the layers and provide ways for their stacking, creating a valuable basis for understanding the modular assembly of advanced porous materials. Full article
(This article belongs to the Special Issue Advances in Coordination Chemistry, 3rd Edition)
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22 pages, 790 KB  
Article
Enhanced Removal of Ibuprofen, Paracetamol, and Caffeine in Vertical Constructed Wetlands Using Biochar and Zeolite as Support Media
by Marco A. Hernández-Cardona, Germán Giácoman-Vallejos, Marisela I. Vega-De-Lille, Roger I. Méndez-Novelo, Avel A. González-Sánchez, Emanuel Hernández-Núñez, Carmen Ponce-Caballero and Virgilio R. Góngora-Echeverría
Processes 2025, 13(11), 3679; https://doi.org/10.3390/pr13113679 - 14 Nov 2025
Viewed by 828
Abstract
Pharmaceuticals such as ibuprofen, paracetamol, and caffeine are commonly found in wastewater due to incomplete removal in conventional treatment systems. This study evaluated three vertical constructed wetland (V-CW) configurations: V1 (gravel–sand with vegetation), V2 (biochar–zeolite with vegetation), and V3 (biochar–zeolite without vegetation). All [...] Read more.
Pharmaceuticals such as ibuprofen, paracetamol, and caffeine are commonly found in wastewater due to incomplete removal in conventional treatment systems. This study evaluated three vertical constructed wetland (V-CW) configurations: V1 (gravel–sand with vegetation), V2 (biochar–zeolite with vegetation), and V3 (biochar–zeolite without vegetation). All systems achieved high removal efficiencies for organic matter (Chemical Oxygen Demand (COD): 89.4–91.7%, Biochemical Oxygen Demand over 5 days (BOD5): 93.3–93.8%, Total Suspended Solids (TSS): 94.5–96.6%) and pharmaceuticals (ibuprofen: 81.8–91.5%, paracetamol: 90.0–94.3%, caffeine: 93.1–97.2%). Statistical analysis showed that substrate type significantly influenced ibuprofen (p = 0.0035) and caffeine (p = 0.0436) removal, while vegetation had no significant effect (p > 0.266). The enhanced performance of biochar and zeolite can be attributed to their high adsorption capacity and microbial support, with adsorption and biodegradation identified as dominant removal mechanisms, as reported in previous research. These findings highlight the importance of engineered substrates in optimizing constructed wetlands for wastewater treatment to improve the removal of emerging contaminants. Future research should focus on long-term substrate performance, cost-effectiveness, and field-scale validation, particularly in regions with vulnerable groundwater systems such as the Yucatán Peninsula. Full article
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39 pages, 6345 KB  
Review
Research Progress on Zeolite-Type High-Temperature NH3-SCR Catalysts
by Xuewen Mu, Xue Bian, Yuting Bai, Meng Zha, Yu Huang and Jing Wei
Catalysts 2025, 15(11), 1060; https://doi.org/10.3390/catal15111060 - 6 Nov 2025
Viewed by 910
Abstract
Gas turbines operate at exhaust gas temperatures exceeding 500 °C. Vanadium-based catalysts encounter challenges in NH3-SCR denitrification due to vanadium volatilization and titanium dioxide support phase transition at high temperatures. This restricts the effective denitrification temperature range to 300~400 °C, falling [...] Read more.
Gas turbines operate at exhaust gas temperatures exceeding 500 °C. Vanadium-based catalysts encounter challenges in NH3-SCR denitrification due to vanadium volatilization and titanium dioxide support phase transition at high temperatures. This restricts the effective denitrification temperature range to 300~400 °C, falling short of gas turbine denitrification requirements. Zeolite-supported catalysts, known for their high specific surface area, abundant acid sites, and stable framework structure, demonstrate superior catalytic activity and hydrothermal stability at high temperatures. This review synthesizes recent advancements in high-temperature catalysts utilizing ZSM-5, Beta, SSZ-13, and SAPO-34 zeolites as supports. It elucidates the interaction mechanisms between active components (e.g., transition metals Fe, Cu, W, rare earth elements) and zeolite supports. Furthermore, it examines variations in denitrification performance through the lens of the high-temperature NH3-SCR reaction mechanism, offering valuable insights for high-temperature denitrification catalyst development. Full article
(This article belongs to the Section Industrial Catalysis)
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18 pages, 3681 KB  
Article
Selective Synthesis of FAU- and CHA-Type Zeolites from Fly Ash: Impurity Control, Phase Stability, and Water Sorption Performance
by Selin Cansu Gölboylu, Süleyman Şener Akın and Burcu Akata
Minerals 2025, 15(11), 1153; https://doi.org/10.3390/min15111153 - 31 Oct 2025
Viewed by 527
Abstract
Fly ash from coal-fired power plants is a promising precursor for zeolite synthesis due to its aluminosilicate-rich composition. However, its direct utilization is often limited by impurities and a low silicon-to-aluminum ratio (SAR). This study demonstrates the conversion of Class C fly ash [...] Read more.
Fly ash from coal-fired power plants is a promising precursor for zeolite synthesis due to its aluminosilicate-rich composition. However, its direct utilization is often limited by impurities and a low silicon-to-aluminum ratio (SAR). This study demonstrates the conversion of Class C fly ash from the Soma thermal power plant (Turkey) into FAU- and CHA-type zeolites through optimized acid leaching and hydrothermal synthesis. Acid treatment increased the SAR from 1.33 to 2.85 and effectively reduced calcium-, sulfur-, and iron-bearing impurities. The SAR enhancement by acid leaching was found to be reproducible among Class C fly ashes, whereas Class F materials exhibited a limited response due to their acid-resistant framework. Subsequent optimization of alkaline fusion-assisted synthesis enabled selective crystallization of FAU and CHA, while GIS and MER appeared under prolonged crystallization or higher alkalinity. SEM revealed distinct morphologies, with MER forming rod-shaped clusters, and CHA exhibiting disc-like aggregates. Water sorption analysis showed superior uptake for metastable FAU (~23 wt%) and CHA (~18 wt%) compared to stable GIS and MER (~12–13 wt%). Overall, this study establishes a scalable and sustainable route for producing high-performance zeolites from industrial fly ash waste, offering significant potential for adsorption-based applications in dehumidification, heat pumps, and gas separation. Full article
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18 pages, 4347 KB  
Article
Rapid Synthesis of a CHA Membrane Using a Small Tubular Reactor
by Rizqan Jamal, Manabu Miyamoto, Yasuhisa Hasegawa, Yasunori Oumi and Shigeyuki Uemiya
Sustain. Chem. 2025, 6(4), 39; https://doi.org/10.3390/suschem6040039 - 31 Oct 2025
Viewed by 536
Abstract
Known for its excellent adsorption and molecular sieving properties, CHA-type zeolite is highly effective in separation technologies, including alcohol dehydration and gas separation. Despite their advantages, especially in terms of energy savings, the prolonged synthesis time of zeolite membranes limits their commercial adoption. [...] Read more.
Known for its excellent adsorption and molecular sieving properties, CHA-type zeolite is highly effective in separation technologies, including alcohol dehydration and gas separation. Despite their advantages, especially in terms of energy savings, the prolonged synthesis time of zeolite membranes limits their commercial adoption. The remarkably rapid synthesis of CHA membranes was demonstrated using an exceptionally small tubular reactor (ID: 4.0 mm, OD: 6.0 mm, L: 135 mm). The formation of membranes could be observed after 10 min of synthesis, and a membrane with a thickness of 0.65 µm, αH2O/2-PrOH of 1662, and a total flux of 2.97 kg/(m2 h), was produced after 40 min of synthesis in an oil bath. Using the synthesis time of 40 min and longer, membranes with good quality and enhanced reproducibility were produced, as the number of defects was reduced. These findings demonstrate the potential for rapid, scalable CHA membrane production, paving the way for broader industrial applications. Full article
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17 pages, 1908 KB  
Article
Hydrothermal Synthesis of Zeolites from Volcanic Ash from Ubinas and Its Application in Catalytic Pyrolysis of Plastic Waste
by Jonathan Almirón, Rossibel Churata, María Vargas, Francine Roudet, Katia Valverde-Ponce, Carlos Gordillo-Andia and Danny Tupayachy-Quispe
Processes 2025, 13(11), 3376; https://doi.org/10.3390/pr13113376 - 22 Oct 2025
Viewed by 605
Abstract
The valorization of volcanic ash as a raw material for advanced functional materials offers dual benefits for both the environment and technology. Firstly, it diverts waste from landfills, thereby reducing the environmental footprint of volcanic deposits. Secondly, it contributes to the circular economy [...] Read more.
The valorization of volcanic ash as a raw material for advanced functional materials offers dual benefits for both the environment and technology. Firstly, it diverts waste from landfills, thereby reducing the environmental footprint of volcanic deposits. Secondly, it contributes to the circular economy by transforming an abundant natural residue into a high-value product. In this study, zeolites were synthesized from the ash of the Ubinas volcano via the hydrothermal method in an alkaline medium. A systematic investigation was conducted to ascertain the influence of NaOH concentration and reaction temperature on synthesis efficiency and final material properties. The crystalline phases and morphology of the products were characterized using Fourier Transform Infrared Spectroscopy (FTIR), X-ray Diffraction (XRD), and Scanning Electron Microscopy (SEM), while textural and thermal properties were evaluated through the Brunauer–Emmett–Teller (BET) method and Thermogravimetric Analysis (TGA). The results revealed that both temperature and NaOH concentration significantly affected the physicochemical properties of the zeolites. Four zeolite types were obtained; among them, Zeolite Z4 (synthesized with 3 M NaOH at 150 °C) exhibited the highest adsorption capacity, with a specific surface area of 35.60 m2/g, while Zeolite Z1 (synthesized at 120 °C with 1.5 M NaOH and 27.85 m2/g) displayed superior thermal stability and crystallinity. These variations in thermal and textural properties were reflected in the catalytic pyrolysis performance of polypropylene (PP). Zeolite Z3 (synthesized at 150 °C with 1.5 M NaOH) achieved the highest gaseous product yield (80.2%), despite lacking the expected zeolitic crystalline phases. In contrast, Zeolite Z2 (synthesized at 120 °C with 3 M NaOH) yielded 57.7% gaseous products and stood out for its predominant analcime phase, characteristic of zeolitic materials. In summary, this study demonstrates that volcanic ash-derived zeolites not only enhance synthesis efficiency and functional performance but also represent a sustainable strategy for waste valorization, closing material loops and enabling the recovery of high-calorific gaseous products from plastic waste. Full article
(This article belongs to the Section Chemical Processes and Systems)
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20 pages, 2201 KB  
Article
Coffee Drying as a Catalytic Gas–Solid Dehydration Analogy: A Desiccant-Assisted Theoretical Framework
by Eduardo Duque-Dussán
ChemEngineering 2025, 9(5), 112; https://doi.org/10.3390/chemengineering9050112 - 15 Oct 2025
Viewed by 912
Abstract
Coffee drying in humid regions is frequently hindered by high rainfall and elevated relative humidity during peak harvest, prolonging drying times and risking microbial spoilage and quality deterioration. This study introduces a novel framework in which low-temperature drying is reframed as a gas–solid [...] Read more.
Coffee drying in humid regions is frequently hindered by high rainfall and elevated relative humidity during peak harvest, prolonging drying times and risking microbial spoilage and quality deterioration. This study introduces a novel framework in which low-temperature drying is reframed as a gas–solid dehydration reaction, promoted by a catalyst analog represented by regenerable desiccants integrated into the inlet air stream to lower the humidity ratio (ΔY) and intensify the evaporation driving force. Two adsorbents, silica gel type A and zeolite 13X, were evaluated using a coupled reactor model linking fixed-bed adsorption kinetics with tensorial heat–mass transport in a 70 kg batch of parchment coffee arranged in a 0.20 m thick bed. Drying simulations from 53% to 12% (wb) at 40, 45, and 50 °C showed time reductions of 35–37% with silica gel and 44–57% with zeolite, yielding kinetic promotion factors of up to 2.3× relative to the control. Breakthrough analysis supported a dual-bed alternation strategy, with regeneration at ≤130 °C for silica and moderately higher for zeolite. A nomograph was developed to scale desiccant requirements across airflow and ΔY targets. These results confirm the feasibility and scalability of desiccant-assisted drying, providing a modular intensification pathway for farm-scale coffee processing. Full article
(This article belongs to the Topic Advanced Materials in Chemical Engineering)
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24 pages, 10157 KB  
Article
Effect of Low- and High-Si/Al Synthetic Zeolites on the Performance of Renovation Plasters
by Joanna Styczeń and Jacek Majewski
Materials 2025, 18(20), 4710; https://doi.org/10.3390/ma18204710 - 14 Oct 2025
Viewed by 483
Abstract
The appropriate selection of renovation plaster properties is essential for ensuring the durability and effectiveness of conservation works. This study focused on the design and characterization of cement-based renovation mortars modified with synthetic zeolites with different Si/Al ratios. It was assumed that high-silica [...] Read more.
The appropriate selection of renovation plaster properties is essential for ensuring the durability and effectiveness of conservation works. This study focused on the design and characterization of cement-based renovation mortars modified with synthetic zeolites with different Si/Al ratios. It was assumed that high-silica zeolites would provide more favorable mechanical and hygric performance than low-silica types. Owing to their porous structure and pozzolanic reactivity, zeolites proved to be effective additives, enhancing both the microstructure and functionality of the mortars. The modified mixtures exhibited increased total porosity, higher capillary absorption, and improved moisture transport compared with the reference mortar based on CEM I 52.5R. Dynamic vapor sorption tests confirmed that the zeolite-containing mortars achieved Moisture Buffer Values (MBV) above 2.0 g/m2, which corresponds to the “excellent” moisture buffering class. Electrical resistivity measurements further demonstrated the relationship between denser microstructure and enhanced durability. At the frequency of 10 kHz, the electrical resistivity of the reference mortar reached 43,858 Ω·m, while mortars with 15% ZSM-5 and 15% Na-A achieved 62,110 Ω·m and 21,737 Ω·m. These results show that the addition of high-silica zeolite promotes the formation of a denser and more insulating matrix, highlighting the potential of this method for non-destructive quality assessment. The best overall performance was observed in mortars containing the high-silica zeolite ZSM-5. A 35% replacement of cement with ZSM-5 increased compressive strength by 10.5% compared with the reference mortar R (4.3 MPa). Frost resistance tests showed minimal mass loss (0.03% at 15% and 1.79% at 35% replacement), and ZSM-5 mortars also maintained integrity under salt crystallization. These improvements were attributed to the reaction of reactive SiO2 and Al2O3 from the zeolites with Ca(OH)2, leading to the formation of additional C-S-H. A higher Si/Al ratio promoted a denser, fibrous C-S-H morphology, as confirmed by SEM, which explains the improved strength and durability of mortars modified with ZSM-5. Full article
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