The Impact of Composite Alkali Activator on the Mechanical Properties and Enhancement Mechanisms in Aeolian Sand Powder–Aeolian Sand Concrete
Abstract
1. Introduction
2. Materials and Methods
2.1. Materials
2.2. Mix Ratio Design
2.3. Evaluation of the Mechanical Properties and Microstructure of ASPC
2.3.1. Mechanical Properties of ASPC
2.3.2. Microstructural Characterization of ASPC
3. Results and Discussion
3.1. Effect of Complex Activator on the Mechanical Properties of ASPC
3.1.1. SEM–EDS Analysis
3.1.2. TG-DSC
3.1.3. XRD and FTIR Phase Analysis
3.1.4. Analysis of Micromechanical Properties at the ITZ
3.1.5. NMR Spectroscopy Analysis
4. Conclusions
- (1)
- The composite activator achieved the optimal enhancement of ASPC’s mechanical properties: the compressive strength of ASPC-4-6 (4% NaOH + 6% Na2SiO3) at 3 d, 7 d, 14 d, and 28 d increased by 20.2%, 23.1%, 16.3%, and 11.2%, respectively, compared to ASPC, while its splitting tensile strength increased by 15.1%, 15.9%, 17.6%, and 12.1%, respectively. Among all the groups, ASPC-4-6 exhibited mechanical properties closest to those of ordinary concrete (OC).
- (2)
- The SEM analysis revealed that ASPC-4-0 and ASPC-0-6 had reduced internal un-hydrated particles compared to ASPC, but both had significant crack and pore characterization. In contrast, the microscopic pores inside ASPC-4-6 showed significant filling, along with distinctive elongated prismatic hydration products that were not present in the other groups. EDS analysis showed that these prismatic hydration products consisted mainly of Ca, Si, Al, Na, K, O, and trace amounts of Mg.
- (3)
- The optimal alkali activator group (ASPC-4-6) produces more stable hydration products internally; ASPC-4-6 produced the greatest weight loss at 25~220 °C and 220~600 °C compared to a single activator, and it produced a 1.039% increase in weight loss at 25~220 °C compared to the ASPC group. The weight loss produced in the temperature range of 220~600 °C increased by 2.224%, according to TG-DSC characterization methods, and XRD and FTIR analyses indicated that compound NaOH with Na2SiO3 can improve the mechanical properties of ASPC. This is mainly due to the fact that the complex activators resulted in more highly polymerized stable hydration products and well-filled potassium A-type zeolite crystals in ASPC-4-6. At the same time, the complex stimulant also reduces the generation of amorphous N-A-S-H gels, which are prone to swelling when absorbing water, in the concrete system.
- (4)
- Upon adding NaOH and Na2SiO3, the micromechanical properties, i.e., indentation modulus and hardness, of ASC improved considerably. When complex activator was added, the average indentation modulus and hardness at the ITZ of ASPC increased by 15.5% and 24.4%, respectively. Moreover, the ITZ exhibited significant indentation, and its thickness decreased by ~10 μm.
- (5)
- The NMR analysis revealed a considerable decrease in the T2 spectral area for ASPC-4-6 compared with ASPC, ASPC-4-0, and ASPC-0-6. Furthermore, ASPC-4-6 exhibits a noticeable leftward shift in the T2 spectrum. Simultaneously, the overall porosity ratio of ASPC-4-6 decreased markedly compared with that of ASPC, with a reduction of 0.43% in the proportion of large pores and an increase of 0.21% in the proportion of small pores. This optimization of the pore structure contributes to the overall improvement in the mechanical properties of ASPC.
- (6)
- The comprehensive mechanical properties test and micro-mechanism test show that wind-accumulated sand powder and cement compared to its interior contain a large amount of SiO2 and Al2O3, potassium feldspar, montmorillonite, sodium feldspar and other substances. When NaOH is compounded with Na2SiO3, it will react with the substances in the aeolian sand powder due to OH− to generate beneficial gels such as C-A-S-H gel with a high degree of polymerization and potassium A-type zeolite crystals with filler effect, which will lead to a rise in the mechanical properties of concrete.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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| Chemical Composition (%) | Physical–Mechanical Properties | |||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| SiO2 | Al2O3 | CaO | Fe2O3 | MgO | SO3 | Other | Setting Time (min) | Compressive Strength (MPa) | Flexural Strength (MPa) | |||
| Initial | Final | 3 d | 28 d | 3 d | 28 d | |||||||
| 21.42 | 5.43 | 63.64 | 3.04 | 2.82 | 2.17 | 1.69 | 180 | 395 | 24.8 | 48.9 | 5.0 | 8.1 |
| Chemical Components | SiO2 (%) | Al2O3 (%) | CaO (%) | Fe2O3 (%) | K2O (%) | Na2O (%) | C (%) | MgO (%) | Others (%) |
|---|---|---|---|---|---|---|---|---|---|
| ASP | 43.5 | 9.0 | 4.0 | 3.1 | 1.9 | 2.0 | 1.8 | 1.2 | 2.8 |
| Physical Properties | Bulk Density (Kg/m3) | Tight Density (Kg/m3) | Apparent Density (Kg/m3) | Void Rate (%) | Water Content (%) | Mud Content (%) | Fineness Modulus |
|---|---|---|---|---|---|---|---|
| AS | 1370 | 1580 | 2610 | 48 | -- | 1.4 | 0.6 |
| RS | 1730 | 1740 | 2620 | 34 | 2.6 | 1.2 | 3.01 |
| Chemical Components | Na2O (%) | SiO2 (%) | H2O (%) |
|---|---|---|---|
| Na2SiO3 | 32 | 14.5 | 53.5 |
| Sample | Cement | Aeolian Sand Powder (ASP) | River Sand | Aeolian Sand | Coarse Aggregate | Water | NaOH (The Optimal Dosage Is 4%) | Sodium Silicate Solution (The Optimal Dosage Is 6%) | Polycarboxylic Acid Water Reducer (Additives) |
|---|---|---|---|---|---|---|---|---|---|
| (kg/m3) | (kg/m3) | (kg/m3) | (kg/m3) | (kg/m3) | (kg/m3) | (kg/m3) | (kg/m3) | (kg/m3) | |
| OC | 489.8 | 0.0 | 761.9 | 0 | 1777.7 | 210.6 | 3.3 | ||
| ASPC | 244.9 | 244.9 | 380.95 | 380.95 | 1777.7 | 210.6 | 3.3 | ||
| ASPC-4-0 | 244.9 | 244.9 | 380.95 | 380.95 | 1777.7 | 210.6 | 9.80 | 3.3 | |
| ASPC-4-6 | 244.9 | 244.9 | 380.95 | 380.95 | 1777.7 | 210.6 | 9.80 | 14.69 | 3.3 |
| ASPC-0-6 | 244.9 | 244.9 | 380.95 | 380.95 | 1777.7 | 210.6 | 14.69 | 3.3 |
| Sample | Aggregate | ITZ | Mortar | |||
|---|---|---|---|---|---|---|
| Modulus | Hardness | Modulus | Hardness | Modulus | Hardness | |
| GPa | GPa | GPa | GPa | GPa | GPa | |
| OC | 82.3509 | 2.5661 | 35.2561 | 1.5798 | 43.2451 | 2.8712 |
| ASPC | 83.4463 | 2.4189 | 24.2109 | 0.8923 | 35.2312 | 1.5045 |
| ASPC-4-0 | 80.3681 | 2.6577 | 30.4457 | 1.0132 | 40.2536 | 1.8024 |
| ASPC-4-6 | 82.2445 | 3.4881 | 34.9664 | 1.5496 | 43.0503 | 2.3562 |
| ASPC-0-6 | 81.6743 | 2.9231 | 30.0561 | 0.9926 | 39.8703 | 1.7901 |
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Liu, H.; Wang, Y. The Impact of Composite Alkali Activator on the Mechanical Properties and Enhancement Mechanisms in Aeolian Sand Powder–Aeolian Sand Concrete. Buildings 2025, 15, 4213. https://doi.org/10.3390/buildings15234213
Liu H, Wang Y. The Impact of Composite Alkali Activator on the Mechanical Properties and Enhancement Mechanisms in Aeolian Sand Powder–Aeolian Sand Concrete. Buildings. 2025; 15(23):4213. https://doi.org/10.3390/buildings15234213
Chicago/Turabian StyleLiu, Haijun, and Yaohong Wang. 2025. "The Impact of Composite Alkali Activator on the Mechanical Properties and Enhancement Mechanisms in Aeolian Sand Powder–Aeolian Sand Concrete" Buildings 15, no. 23: 4213. https://doi.org/10.3390/buildings15234213
APA StyleLiu, H., & Wang, Y. (2025). The Impact of Composite Alkali Activator on the Mechanical Properties and Enhancement Mechanisms in Aeolian Sand Powder–Aeolian Sand Concrete. Buildings, 15(23), 4213. https://doi.org/10.3390/buildings15234213
