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Keywords = wood-based industries

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21 pages, 3334 KiB  
Article
Market Research on Waste Biomass Material for Combined Energy Production in Bulgaria: A Path Toward Enhanced Energy Efficiency
by Penka Zlateva, Angel Terziev, Mariana Murzova, Nevena Mileva and Momchil Vassilev
Energies 2025, 18(15), 4153; https://doi.org/10.3390/en18154153 - 5 Aug 2025
Abstract
Using waste biomass as a raw material for the combined production of electricity and heat offers corresponding energy, economic, environmental and resource efficiency benefits. The study examines both the performance of a system for combined energy production based on the Organic Rankine Cycle [...] Read more.
Using waste biomass as a raw material for the combined production of electricity and heat offers corresponding energy, economic, environmental and resource efficiency benefits. The study examines both the performance of a system for combined energy production based on the Organic Rankine Cycle (ORC) utilizing wood biomass and the market interest in its deployment within Bulgaria. Its objective is to propose a technically and economically viable solution for the recovery of waste biomass through the combined production of electricity and heat while simultaneously assessing the readiness of industrial and municipal sectors to adopt such systems. The cogeneration plant incorporates an ORC module enhanced with three additional economizers that capture residual heat from flue gases. Operating on 2 t/h of biomass, the system delivers 1156 kW of electric power and 3660 kW of thermal energy, recovering an additional 2664 kW of heat. The overall energy efficiency reaches 85%, with projected annual revenues exceeding EUR 600,000 and a reduction in carbon dioxide emissions of over 5800 t/yr. These indicators can be achieved through optimal installation and operation. When operating at a reduced load, however, the specific fuel consumption increases and the overall efficiency of the installation decreases. The marketing survey results indicate that 75% of respondents express interest in adopting such technologies, contingent upon the availability of financial incentives. The strongest demand is observed for systems with capacities up to 1000 kW. However, significant barriers remain, including high initial investment costs and uneven access to raw materials. The findings confirm that the developed system offers a technologically robust, environmentally efficient and market-relevant solution, aligned with the goals of energy independence, sustainability and the transition to a low-carbon economy. Full article
(This article belongs to the Section B: Energy and Environment)
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21 pages, 5449 KiB  
Article
Comparisons of the Effects of Polymer and Alcohol Varnishes on Norway Spruce Wood Surface Modifications
by Mariana Domnica Stanciu, Maria Cristina Timar, Mircea Mihalcica, Mihaela Cosnita and Florin Dinulică
Polymers 2025, 17(15), 2131; https://doi.org/10.3390/polym17152131 - 1 Aug 2025
Viewed by 269
Abstract
Spruce wood is a natural polymeric material, consisting of cellulose, lignin, hemicelluloses and other secondary components, which gives it a unique chemical footprint and architecture. Varnishes are used in musical instruments to protect the wood against humidity variations, wood being a hygroscopic material, [...] Read more.
Spruce wood is a natural polymeric material, consisting of cellulose, lignin, hemicelluloses and other secondary components, which gives it a unique chemical footprint and architecture. Varnishes are used in musical instruments to protect the wood against humidity variations, wood being a hygroscopic material, but also to protect the wood from dirt. The varnishes used both to protect the wood from resonance and to ensure a special aesthetic appearance are either polymeric varnishes (nitrocellulose, oil-based) or volatile solvents (spirit). In this study, the color changes, the surface morphology and the chemical spectrum produced by three types of varnishes, applied in 5, 10 and 15 layers, on resonance spruce plates were analyzed. The results revealed significant changes in the color parameters: the lightness decreased by approximately 17% after the first layer, by 50% after 5 layers, by 65% after 10 layers and by 70% after 15 layers. The color parameters are most influenced by the anatomical quality of spruce wood (annual ring width and earlywood/latewood ratio) in the case of oil-based varnishes and least influenced in the case of nitrocellulose varnishes. The chemical fingerprint was determined by FTIR spectrum analysis, which revealed that the most pronounced absorptions were the double band 2926–2858 cm−1, corresponding to aliphatic methylene and methyl groups (asymmetric and symmetrical C-H stretch), and the bands at 1724 cm−1 (oil-based varnish), 1722 cm−1 (nitrocellulose varnish) and 1708 cm−1 (spirit varnish), all assigned to non-conjugated carbonyl groups in either carboxylic acids, esters aldehydes or ketones. The novelty of the study lies in the comparative analysis of three types of varnishes used in the musical instrument industry, applied to samples of spruce resonance wood with different macroscopic characteristics in three different layer thicknesses. Full article
(This article belongs to the Special Issue Advances in Wood Based Composites, 2nd Edition)
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30 pages, 924 KiB  
Review
Wood-Based Panels and Volatile Organic Compounds (VOCs): An Overview on Production, Emission Sources and Analysis
by Fátima Daniela Gonçalves, Luísa Hora Carvalho, José António Rodrigues and Rui Miguel Ramos
Molecules 2025, 30(15), 3195; https://doi.org/10.3390/molecules30153195 - 30 Jul 2025
Viewed by 307
Abstract
The emission and presence of volatile organic compounds (VOCs) in the indoor air of houses and factories has been a growing topic of debate in the industry and related research fields. Given the extended times people in modern society spend indoors, monitoring VOCs [...] Read more.
The emission and presence of volatile organic compounds (VOCs) in the indoor air of houses and factories has been a growing topic of debate in the industry and related research fields. Given the extended times people in modern society spend indoors, monitoring VOCs is crucial due to the associated potential health hazards, with formaldehyde being particularly noteworthy. Wood and wood-based panels (WBPs) (the latter constituting a significant segment of the wood-transforming industry, being widely used in furniture, construction, and other applications) are known sources for the emission of VOCs to indoor air. In the case of the WBPs, the emission of VOCs depends on the type and species of wood, together with industrial processing and addition of additives. This review integrates perspectives on the production processes associated with WBPs, together with the evolving global regulations, and thoroughly examines VOC sources associated with WBPs, health risks from exposure, and current analytical methods utilized for VOC detection. It comprises an overview of the WBP industry, providing relevant definitions, descriptions of manufacturing processes and adhesive use, analysis of legal constraints, and explanations of VOC source identification and describing analysis techniques utilized for VOCs in WBPs. Full article
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18 pages, 14875 KiB  
Article
Comparison of Lactic Acid Production from Different Agro-Industrial Waste Materials
by Greta Naydenova, Lili Dobreva, Svetla Danova, Petya Popova-Krumova and Dragomir Yankov
Fermentation 2025, 11(8), 437; https://doi.org/10.3390/fermentation11080437 - 30 Jul 2025
Viewed by 301
Abstract
In recent years, great attention has been paid to second-generation (from agricultural and industrial wastes) lactic acid (LA) production. In the present study, the possibility of two Lactiplantibacillus plantarum strains, namely 53 and 2HS, to produce LA from waste materials was investigated. Distiller’s [...] Read more.
In recent years, great attention has been paid to second-generation (from agricultural and industrial wastes) lactic acid (LA) production. In the present study, the possibility of two Lactiplantibacillus plantarum strains, namely 53 and 2HS, to produce LA from waste materials was investigated. Distiller’s dried grains with solubles (DDGS), spent coffee grounds (SCG), wood chips, and cheese whey were used as substrates after pretreatment, and the results were compared with those with lactose as a carbon source. Both strains were capable of assimilating sugars from all waste materials. Nearly 20 g/L LA from 23 g/L reducing sugars (RS) obtained from DDGS, 22 g/L LA from 21 g/L RS from SCG, and 22 g/L LA from 21 g/L whey lactose were produced compared to 22 g/L LA obtained from 22 g/L lactose monohydrate in the fermentation broth. The wood chip hydrolysate (WH) contains only 10 g/L RS, and its fermentation resulted in the production of 5 g/L LA. This amount is twice as low as that produced from 11 g/L lactose monohydrate. A mathematical model was constructed based on the Compertz and Luedeking–Piret equations. Full article
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18 pages, 4648 KiB  
Article
Wood- and Steel-Based Offsite Construction Solutions for Sustainable Building Renovation: Assessing the European and Italian Contexts
by Graziano Salvalai, Francesca Gadusso and Miriam Benedetti
Sustainability 2025, 17(15), 6799; https://doi.org/10.3390/su17156799 - 26 Jul 2025
Viewed by 459
Abstract
Offsite construction (OSC) offers a promising alternative for accelerating refurbishment projects across Italy and Europe. However, its adoption remains limited due to technical, regulatory, and cultural barriers. This study, conducted as part of the OFFICIO project, maps the current European OSC landscape, with [...] Read more.
Offsite construction (OSC) offers a promising alternative for accelerating refurbishment projects across Italy and Europe. However, its adoption remains limited due to technical, regulatory, and cultural barriers. This study, conducted as part of the OFFICIO project, maps the current European OSC landscape, with a focus on wood and light-steel technologies for sustainable building refurbishment. Combining a literature review, analysis of funded projects, and market data for 541 OSC products, the study develops tailored KPIs to assess these products’ technical maturity, prefabrication level, and environmental integration. The results reveal that wood-based OSC, although less widespread, is more mature and centered on the use of multi-layer panels, while steel-based systems, though more prevalent, remain largely tied to semi-offsite construction, indicating untapped development potential. Research efforts, especially concentrated in Mediterranean regions, focus on technological integration of renewable energy systems. A significant literature gap was identified in information concerning panel-to-wall connection, critical for renovation, limiting OSC’s adaptability to regeneration of existing buildings. The findings highlight the need for cross-sector collaboration, legislative clarity, and better alignment of public procurement standards with OSC characteristics. Addressing these issues is essential to bridge the gap between research prototypes and industrial adoption and accelerate the sustainable transformation of Europe’s construction sector to help meet climate neutrality targets. Full article
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36 pages, 5042 KiB  
Review
The Fungus Among Us: Innovations and Applications of Mycelium-Based Composites
by Zahra Parhizi, John Dearnaley, Kate Kauter, Deirdre Mikkelsen, Priya Pal, Tristan Shelley and Paulomi (Polly) Burey
J. Fungi 2025, 11(8), 549; https://doi.org/10.3390/jof11080549 - 23 Jul 2025
Viewed by 539
Abstract
Mycelium-based composites (MBCs) are an emerging category of cost-effective and environmentally sustainable materials that are attracting significant research and commercial interest across various industries, including construction, manufacturing, agriculture, and biomedicine. These materials harness the natural growth of fungi as a low-energy bio-fabrication method, [...] Read more.
Mycelium-based composites (MBCs) are an emerging category of cost-effective and environmentally sustainable materials that are attracting significant research and commercial interest across various industries, including construction, manufacturing, agriculture, and biomedicine. These materials harness the natural growth of fungi as a low-energy bio-fabrication method, converting abundant agricultural by-products and waste into sustainable alternatives to energy-intensive synthetic construction materials. Their affordability and eco-friendly characteristics make them attractive for both research and commercialisation. Currently, mycelium-based foams and sandwich composites are being actively developed for applications in construction. These materials offer exceptional thermal insulation, excellent acoustic absorption, and superior fire safety compared to conventional building materials like synthetic foams and engineered wood. As a result, MBCs show great potential for applications in thermal and acoustic insulation. However, their foam-like mechanical properties, high water absorption, and limited documentation of material properties restrict their use to non- or semi-structural roles, such as insulation, panelling, and furniture. This paper presents a comprehensive review of the fabrication process and the factors affecting the production and performance properties of MBCs. It addresses key elements such as fungal species selection, substrate choice, optimal growth conditions, dehydration methods, post-processing techniques, mechanical and physical properties, termite resistance, cost comparison, and life cycle assessment. Full article
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17 pages, 2341 KiB  
Systematic Review
Influence of Process and Material Factors on the Quality of Machine Processing of Laminated Particleboard
by Łukasz Adamik, Radosław Auriga and Piotr Borysiuk
Materials 2025, 18(14), 3402; https://doi.org/10.3390/ma18143402 - 21 Jul 2025
Viewed by 318
Abstract
Next to solid wood, laminated particleboard is the most widely used wood-based material in the furniture industry. Ensuring the high quality of the laminate surface after machining is of critical importance for furniture manufacturers, particularly prior to the edge banding process, as this [...] Read more.
Next to solid wood, laminated particleboard is the most widely used wood-based material in the furniture industry. Ensuring the high quality of the laminate surface after machining is of critical importance for furniture manufacturers, particularly prior to the edge banding process, as this process significantly influences the final aesthetic and functional quality of panel elements. The objective of this review article is to gather and evaluate the current state of knowledge regarding the influence of machining process parameters and the physical and mechanical properties of laminated particleboard on machining quality. Particular emphasis is placed on the occurrence of laminate damage, commonly referred to as delamination, a prevalent defect in the furniture manufacturing sector. Both categories of influencing factors—process-related and material-related—are analyzed within the context of the three primary technological processes employed in the woodworking industry, namely drilling, cutting, and milling. The analysis revealed that a persistent research gap concerns the relationship between machining quality and material parameters, particularly in the case of milling—a process of critical importance in the furniture industry. Full article
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17 pages, 900 KiB  
Review
Cellulose Nanofibril-Based Biodegradable Polymers from Maize Husk: A Review of Extraction, Properties, and Applications
by Nthabiseng Motshabi, Gaofetoge Gobodiwang Lenetha, Moipone Alice Malimabe and Thandi Patricia Gumede
Polymers 2025, 17(14), 1947; https://doi.org/10.3390/polym17141947 - 16 Jul 2025
Viewed by 368
Abstract
The environmental impact of petroleum-based plastics has driven a global shift toward sustainable alternatives like biodegradable polymers, including polylactic acid (PLA), polybutylene succinate (PBS), and polycaprolactone (PCL). Yet, these bioplastics often face limitations in mechanical and thermal properties, hindering broader use. Reinforcement with [...] Read more.
The environmental impact of petroleum-based plastics has driven a global shift toward sustainable alternatives like biodegradable polymers, including polylactic acid (PLA), polybutylene succinate (PBS), and polycaprolactone (PCL). Yet, these bioplastics often face limitations in mechanical and thermal properties, hindering broader use. Reinforcement with cellulose nanofibrils (CNFs) has shown promise, yet most research focuses on conventional sources like wood pulp and cotton, neglecting agricultural residues. This review addresses the potential of maize husk, a lignocellulosic waste abundant in South Africa, as a source of CNFs. It evaluates the literature on the structure, extraction, characterisation, and integration of maize husk-derived CNFs into biodegradable polymers. The review examines the chemical composition, extraction methods, and key physicochemical properties that affect performance when blended with PLA, PBS, or PCL. However, high lignin content and heterogeneity pose extraction and dispersion challenges. Optimised maize husk CNFs can enhance the mechanical strength, barrier properties, and thermal resistance of biopolymer systems. This review highlights potential applications in packaging, biomedical, and agricultural sectors, aligning with South African bioeconomic goals. It concludes by identifying research priorities for improving compatibility and processing at an industrial scale, paving the way for maize husk CNFs as effective, locally sourced reinforcements in green material innovation. Full article
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16 pages, 1740 KiB  
Article
Reinforcing Urea–Formaldehyde Resins with Low-Cost, Mechanically Derived Nanocellulose: A Sustainable Approach
by Eleni A. Psochia, Emmanouil Karagiannidis, Eleftheria Athanasiadou and Konstantinos S. Triantafyllidis
Molecules 2025, 30(14), 2911; https://doi.org/10.3390/molecules30142911 - 10 Jul 2025
Viewed by 365
Abstract
In this work, we present the fabrication of low-cost, stable nanocellulose colloidal suspensions with an average particle size of approximately 160 nm, produced via a straightforward, solvent-free ultrasonication process that eliminates the need for corrosive chemicals or energy-intensive mechanical treatments. The resulting nanocellulose [...] Read more.
In this work, we present the fabrication of low-cost, stable nanocellulose colloidal suspensions with an average particle size of approximately 160 nm, produced via a straightforward, solvent-free ultrasonication process that eliminates the need for corrosive chemicals or energy-intensive mechanical treatments. The resulting nanocellulose suspensions were utilized as reinforcing additives in urea-formaldehyde (UF) resins, which were subsequently applied in the production of particle boards. This approach addresses the increasing EU regulatory constraints regarding low formaldehyde-to-urea (F/U) molar ratios and the broader need for biobased, eco-friendly alternatives in the wood adhesive industry. Mechanical testing of the nanocellulose reinforced boards revealed notable improvements in the internal bond strength and modulus of rupture, along with a significant decrease in formaldehyde release compared to boards produced with conventional UF resins. These findings highlight the potential of ultrasonication-derived nanocellulose as an environmentally friendly, cost-effective additive to enhance the mechanical performance and reduce the environmental impact of UF-based wood composites. Full article
(This article belongs to the Special Issue 10th Anniversary of Green Chemistry Section)
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25 pages, 1824 KiB  
Article
Measuring the Circularity of Bio-Based Fertilizers: Applying the BIORADAR Product Circularity Monitoring Framework
by Hasler Iglesias, Ana Paredes Ortiz, Ángeles Pereira, David Fernández-Gutiérrez and Andrés J. Lara-Guillén
Appl. Sci. 2025, 15(14), 7701; https://doi.org/10.3390/app15147701 - 9 Jul 2025
Viewed by 288
Abstract
The transition to the circular economy (CE) is one of the EU’s current strategic policies to improve its competitiveness and sustainability. While the EU has developed a framework for monitoring overall progress toward the CE, there are gaps in monitoring specific priority sectors, [...] Read more.
The transition to the circular economy (CE) is one of the EU’s current strategic policies to improve its competitiveness and sustainability. While the EU has developed a framework for monitoring overall progress toward the CE, there are gaps in monitoring specific priority sectors, such as the bioeconomy. In order to support industry and policymakers in this sector, this paper presents the application of the BIORADAR’s product circularity monitoring framework to five bio-based fertilizers. The framework is composed of two publicly available indicators: the circular index and the circularity indicator of nutrient; and two new indicator proposals: the biodegradable content and the nutrient slow-release index. Making use of life cycle inventories and supplementary data from the scientific literature, these four indicators were calculated for algae biomass, compost, feather meal, spent mushroom substrate, and wood vinegar. The framework proved to be useful for measuring the circularity at the product level for bio-based fertilizers, especially shedding light on the virgin non-renewable materials consumption, waste generation, biodegradability, nutrient recovery process efficiency, and nutrient release speed. It constitutes the first approach to measuring circularity tailored to bio-based fertilizer. By incorporating it into eco-design, innovation, and managerial decision-making processes, key stakeholders can rely on guiding metrics to support their transition toward higher circularity levels. Full article
(This article belongs to the Special Issue Waste Valorization, Green Technologies and Circular Economy)
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21 pages, 964 KiB  
Article
Innovation in Timber Processing—A Case Study on Low-Grade Resource Utilisation for High-Grade Timber Products
by Sebastian Klein, Benoit Belleville, Giorgio Marfella, Rodney Keenan and Robert L. McGavin
Forests 2025, 16(7), 1127; https://doi.org/10.3390/f16071127 - 8 Jul 2025
Viewed by 341
Abstract
Native forest timber supplies are declining, and industry needs to do more with less to meet growing demand for wood products. An Australian-based, vertically integrated timber manufacturing business is commissioning a spindleless lathe to produce engineered wood products from small logs. The literature [...] Read more.
Native forest timber supplies are declining, and industry needs to do more with less to meet growing demand for wood products. An Australian-based, vertically integrated timber manufacturing business is commissioning a spindleless lathe to produce engineered wood products from small logs. The literature on innovation in timber manufacturing was found to generally focus on technical innovation, with relatively little use of market-oriented concepts and theory. This was particularly true in the Australian context. Using a market-oriented case study approach, this research assessed innovation in the business. It aimed to inform industry-wide innovation approaches to meet market demand in the face of timber supply challenges. Interviews were conducted with key personnel at the firm. Data and outputs were produced to facilitate comparison to existing research and conceptual frameworks. The business was found to empower key staff and willingly access knowledge, information and data from outside its corporate domain. It was also found to prioritise corporate goals outside of traditional goals of profit and competitive advantage. This was shown to increase willingness to try new things at the mill and increase the chances that new approaches would succeed. Thinking outside of the corporate domain was shown to allow access to resources that the firm could not otherwise count on. It is recommended that wood processing businesses seek to emulate this element of the case study, and that academia and the broader sector examine further the potential benefits of using enterprise and market-oriented lenses to better utilise available resources and maintain progress towards corporate goals. Full article
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19 pages, 3907 KiB  
Article
Input–Output Analysis of Wood Industry Agglomeration and Industrial Chain Linkages in Heilongjiang Province
by Chenglin Ma, Jiajia Feng, Changjiang Liu, Mengwei Zhou, Wenchao Kang and Xueqi Meng
Forests 2025, 16(7), 1124; https://doi.org/10.3390/f16071124 - 8 Jul 2025
Viewed by 236
Abstract
In the field of the wood industry, the competitive effect caused by interregional resource differences and the linkage effect generated by industrial chain synergy profoundly affects the development direction of the industry in each province. Based on China’s input–output table from 2002 to [...] Read more.
In the field of the wood industry, the competitive effect caused by interregional resource differences and the linkage effect generated by industrial chain synergy profoundly affects the development direction of the industry in each province. Based on China’s input–output table from 2002 to 2017, this paper constructs an industrial comparative advantage measurement model using location entropy and finds that the industrial agglomeration advantage of the wood products industry in Heilongjiang Province is remarkable in the national context, and that it had already caught up with 79% of the provinces in 2017; we analyze the industrial characteristics of the wood products industry in Heilongjiang Province through the upstream and downstream degrees, the backward and forward correlation coefficients. The findings indicate that the average value of the downstream degree is 28.57% higher than the average value of the upstream degree in Heilongjiang Province, and the industry association mode has shifted from “demand-pull” to “supply-led”. Therefore, the timber industry in Heilongjiang Province has the capability to transform its resource advantage into a competitive edge across the entire industrial chain. Meanwhile, its sensitivity to economic fluctuations in various provinces is increasing significantly. However, there are still notable shortcomings: insufficient capacity to expand the terminal market and integrate the downstream segments of the industrial chain. Full article
(This article belongs to the Section Wood Science and Forest Products)
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20 pages, 6082 KiB  
Article
A Two-Stage Site Selection Model for Wood-Processing Plants in Heilongjiang Province Based on GIS and NSGA-II Integration
by Chenglin Ma, Xinran Wang, Yilong Wang, Yuxin Liu and Wenchao Kang
Forests 2025, 16(7), 1086; https://doi.org/10.3390/f16071086 - 30 Jun 2025
Viewed by 348
Abstract
Heilongjiang Province, as China’s principal gateway for Russian timber imports, faces structural inefficiencies in the localization of wood-processing enterprises—characterized by ecological sensitivity, resource–industry mismatches, and uneven spatial distribution. To address these challenges, this study proposes a two-stage site selection framework that integrates Geographic [...] Read more.
Heilongjiang Province, as China’s principal gateway for Russian timber imports, faces structural inefficiencies in the localization of wood-processing enterprises—characterized by ecological sensitivity, resource–industry mismatches, and uneven spatial distribution. To address these challenges, this study proposes a two-stage site selection framework that integrates Geographic Information Systems (GIS) with an enhanced Non-dominated Sorting Genetic Algorithm II (NSGA-II). The model aims to reconcile ecological protection with industrial efficiency by identifying optimal facility locations that minimize environmental impact, reduce construction and logistics costs, and enhance service coverage. Using spatially resolved multi-source datasets—including forest resource distribution, transportation networks, ecological redlines, and socioeconomic indicators—the GIS-based suitability analysis (Stage I) identified 16 candidate zones. Subsequently, a multi-objective optimization model (Stage II) was applied to minimize carbon intensity and cost while maximizing service accessibility. The improved NSGA-II algorithm achieved convergence within 700 iterations, generating 124 Pareto-optimal solutions and enabling a 23.7% reduction in transport-related CO2 emissions. Beyond carbon mitigation, the model spatializes policy constraints and economic trade-offs into actionable infrastructure plans, contributing to regional sustainability goals and transboundary industrial coordination with Russia. It further demonstrates methodological generalizability for siting logistics-intensive and policy-sensitive facilities in other forestry-based economies. While the model does not yet account for temporal dynamics or agent behaviors, it provides a robust foundation for informed planning under China’s dual-carbon strategy and offers replicable insights for the global forest products supply chain. Full article
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21 pages, 6598 KiB  
Article
LokAlp: A Reconfigurable Massive Wood Construction System Based on Off-Cuts from the CLT and GLT Industry
by Matteo Deval and Pierpaolo Ruttico
Sustainability 2025, 17(13), 6002; https://doi.org/10.3390/su17136002 - 30 Jun 2025
Viewed by 581
Abstract
This paper presents LokAlp, a modular timber construction system invented and developed by the authors, inspired by the traditional Blockbau technique, and designed for circularity and self-construction. LokAlp utilizes standardized interlocking blocks fabricated from CLT and GLT off-cuts to optimize material reuse and [...] Read more.
This paper presents LokAlp, a modular timber construction system invented and developed by the authors, inspired by the traditional Blockbau technique, and designed for circularity and self-construction. LokAlp utilizes standardized interlocking blocks fabricated from CLT and GLT off-cuts to optimize material reuse and minimize waste. The study explores the application of massive timber digital materials within an open modular system framework, offering an alternative to the prevailing focus on lightweight structural systems, which predominantly rely on primary engineered wood materials rather than reclaimed by-products. The research evaluates geometric adaptability, production feasibility, and on-site assembly efficiency within a computational design and digital fabrication workflow. The definition of the LokAlp system has gone through several iterations. A full-scale demonstrator constructed using the LokAlp final iteration (Mk. XII) incorporated topological enhancements, increasing connection variety and modular coherence. Comparative analyses of subtractive manufacturing via 6-axis robotic milling versus traditional CNC machining revealed a >45% reduction in cycle times with robotic methods, indicating significant potential for sustainable industrial fabrication; however, validation under operational conditions is still required. Augmented reality-assisted assembly improved accuracy and reduced cognitive load compared to traditional 2D documentation, enhancing construction speed. Overall, LokAlp demonstrates a viable circular and sustainable construction approach combining digital fabrication and modular design, warranting further research to integrate robotic workflows and structural optimization. Full article
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50 pages, 8944 KiB  
Review
Fire-Resistant Coatings: Advances in Flame-Retardant Technologies, Sustainable Approaches, and Industrial Implementation
by Rutu Patel, Mayankkumar L. Chaudhary, Yashkumar N. Patel, Kinal Chaudhari and Ram K. Gupta
Polymers 2025, 17(13), 1814; https://doi.org/10.3390/polym17131814 - 29 Jun 2025
Viewed by 1468
Abstract
Fire-resistant coatings have emerged as crucial materials for reducing fire hazards in various industries, including construction, textiles, electronics, and aerospace. This review provides a comprehensive account of recent advances in fire-resistant coatings, emphasizing environmentally friendly and high-performance systems. Beginning with a classification of [...] Read more.
Fire-resistant coatings have emerged as crucial materials for reducing fire hazards in various industries, including construction, textiles, electronics, and aerospace. This review provides a comprehensive account of recent advances in fire-resistant coatings, emphasizing environmentally friendly and high-performance systems. Beginning with a classification of traditional halogenated and non-halogenated flame retardants (FRs), this article progresses to cover nitrogen-, phosphorus-, and hybrid-based systems. The synthesis methods, structure–property relationships, and fire suppression mechanisms are critically discussed. A particular focus is placed on bio-based and waterborne formulations that align with green chemistry principles, such as tannic acid (TA), phytic acid (PA), lignin, and deep eutectic solvents (DESs). Furthermore, the integration of nanomaterials and smart functionalities into fire-resistant coatings has demonstrated promising improvements in thermal stability, char formation, and smoke suppression. Applications in real-world contexts, ranging from wood and textiles to electronics and automotive interiors, highlight the commercial relevance of these developments. This review also addresses current challenges such as long-term durability, environmental impacts, and the standardization of performance testing. Ultimately, this article offers a roadmap for developing safer, sustainable, and multifunctional fire-resistant coatings for future materials engineering. Full article
(This article belongs to the Special Issue Flame-Retardant Polymer Composites II)
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