Search Results (288)

Robotic timber joinery demands integrated, adaptive methods to compensate for the inherent dimensional variability of wood. We introduce a seamless robotic workflow to enhance the measurement accuracy of the Workpiece Coordinate System (WCS). The approach leverages a Zivid 3D camera mounted in an eye-in-hand configuration on a KUKA industrial robot. The proposed algorithm applies a geometric method that strategically crops the point cloud and fits planes to the workpiece surfaces to define a reference frame, calculate the corresponding transformation between coordinate systems, and measure the cross-section of the workpiece. This enables reliable toolpath generation by dynamically updating WCS and effectively accommodating real-world geometric deviations in timber components. The workflow includes camera-to-robot calibration, point cloud acquisition, robust detection of workpiece features, and precise alignment of the WCS. Experimental validation confirms that the proposed method is efficient and improves milling accuracy. By dynamically identifying the workpiece geometry, the system successfully addresses challenges posed by irregular timber shapes, resulting in higher accuracy for timber joints. This method contributes to advanced manufacturing strategies in robotic timber construction and supports the processing of diverse workpiece geometries, with potential applications in civil engineering for building construction through the precise fabrication of structural timber components. Full article

Canadian sawmills commonly use chipper-canters to process softwood logs into squared lumber and wood chips for pulp mills. However, the declining demand for newsprint and print paper has led to an oversupply of wood chips, resulting in economic losses and environmental concerns. To address this issue, a strander-canter capable of producing both softwood cants and strands for oriented strand board (OSB) presents a promising alternative. This study evaluates the feasibility of using jack pine strands generated by a novel strander-canter equipped with a cutterhead for OSB strand production. Strands were generated from frozen and unfrozen logs under varying cutting parameters and incorporated in the core layer of the panels. Industrial aspen strands were used for the surface layers. OSB panels were assessed for mechanical and physical properties following the CSA O325:21 standard. Strand size distribution and vertical density profiles were also analyzed. The results indicated that panels made from jack pine strands demonstrated bending and internal bond properties that were either comparable to or superior to those of the control panels. However, including jack pine strands in the core layer increased the thickness swelling of the panels. Full article

The sapwood and heartwood of European larch (Larix decidua Mill.) are both used in industrial applications, but they differ in structure and composition, which may lead to surface property differences. This study compared their surface characteristics (on radial and tangential sections) after sanding with aluminium oxide papers of four grit sizes (P60, P120, P180, P240). Surface roughness (Ra, Rz), wettability (contact angle with two reference liquids: water and diiodomethane, 3 and 30 s after droplet deposition), surface free energy, and colour parameters (L*, a*, b*) were analysed. Microscopic measurements were also performed to assess anatomical differences between sapwood and heartwood. The results showed no significant differences in roughness (Ra, Rz) between sapwood and heartwood. Measurement direction and sandpaper grit accounted for about 80% of variability in roughness parameters. Wettability was mainly influenced by wood area, with its effect ranging from 55% to 89% depending on measurement time. The sapwood was characterised by the lower wettability on the tangential section, while the heartwood was characterised by the lower wettability on the radial section. This was examined for the contact angle tests performed 3 s after the water droplet had been applied to the wood surface. Such dependencies were not observed after 30 s. Sapwood exhibited higher surface free energy (SFE) values than heartwood. The greatest colour change ΔE, at level 2.59, was noted for the heartwood on the radial section after sanding with P240 sandpaper. Full article

Next to solid wood, laminated particleboard is the most widely used wood-based material in the furniture industry. Ensuring the high quality of the laminate surface after machining is of critical importance for furniture manufacturers, particularly prior to the edge banding process, as this process significantly influences the final aesthetic and functional quality of panel elements. The objective of this review article is to gather and evaluate the current state of knowledge regarding the influence of machining process parameters and the physical and mechanical properties of laminated particleboard on machining quality. Particular emphasis is placed on the occurrence of laminate damage, commonly referred to as delamination, a prevalent defect in the furniture manufacturing sector. Both categories of influencing factors—process-related and material-related—are analyzed within the context of the three primary technological processes employed in the woodworking industry, namely drilling, cutting, and milling. The analysis revealed that a persistent research gap concerns the relationship between machining quality and material parameters, particularly in the case of milling—a process of critical importance in the furniture industry. Full article

Native forest timber supplies are declining, and industry needs to do more with less to meet growing demand for wood products. An Australian-based, vertically integrated timber manufacturing business is commissioning a spindleless lathe to produce engineered wood products from small logs. The literature on innovation in timber manufacturing was found to generally focus on technical innovation, with relatively little use of market-oriented concepts and theory. This was particularly true in the Australian context. Using a market-oriented case study approach, this research assessed innovation in the business. It aimed to inform industry-wide innovation approaches to meet market demand in the face of timber supply challenges. Interviews were conducted with key personnel at the firm. Data and outputs were produced to facilitate comparison to existing research and conceptual frameworks. The business was found to empower key staff and willingly access knowledge, information and data from outside its corporate domain. It was also found to prioritise corporate goals outside of traditional goals of profit and competitive advantage. This was shown to increase willingness to try new things at the mill and increase the chances that new approaches would succeed. Thinking outside of the corporate domain was shown to allow access to resources that the firm could not otherwise count on. It is recommended that wood processing businesses seek to emulate this element of the case study, and that academia and the broader sector examine further the potential benefits of using enterprise and market-oriented lenses to better utilise available resources and maintain progress towards corporate goals. Full article

Wood ash is a promising supplementary cementitious material (SCM) due to its inherent pozzolanic properties. Intensive grinding has been shown to enhance this aspect and reduce the negative effects of variability in the chemical composition. This study investigated the influence of grinding through ball milling on the pozzolanic properties of wood ash. Four different types of wood ash were studied, each subjected to grinding durations of 10 and 20 min. Coal fly ash was used as a reference material. The pozzolanic activity of raw and ground wood ashes was evaluated using the strength activity index (SAI), the Frattini test, the R3 test, thermogravimetric analysis (TGA/DTG), X-ray diffraction (XRD) analysis, and scanning electron microscopy with energy-dispersive spectroscopy (SEM/EDS). The results indicated that both 10 min and 20 min grinding durations enhanced the reactivity and compressive strength. However, the 10 min grinding duration showed better overall performance than 20 min grinding, likely due to reduced agglomeration and more effective particle refinement. For calcium-rich wood ashes, the reactivity was linked to the hydraulic properties rather than the pozzolanic properties. Full article

This paper presents LokAlp, a modular timber construction system invented and developed by the authors, inspired by the traditional Blockbau technique, and designed for circularity and self-construction. LokAlp utilizes standardized interlocking blocks fabricated from CLT and GLT off-cuts to optimize material reuse and minimize waste. The study explores the application of massive timber digital materials within an open modular system framework, offering an alternative to the prevailing focus on lightweight structural systems, which predominantly rely on primary engineered wood materials rather than reclaimed by-products. The research evaluates geometric adaptability, production feasibility, and on-site assembly efficiency within a computational design and digital fabrication workflow. The definition of the LokAlp system has gone through several iterations. A full-scale demonstrator constructed using the LokAlp final iteration (Mk. XII) incorporated topological enhancements, increasing connection variety and modular coherence. Comparative analyses of subtractive manufacturing via 6-axis robotic milling versus traditional CNC machining revealed a >45% reduction in cycle times with robotic methods, indicating significant potential for sustainable industrial fabrication; however, validation under operational conditions is still required. Augmented reality-assisted assembly improved accuracy and reduced cognitive load compared to traditional 2D documentation, enhancing construction speed. Overall, LokAlp demonstrates a viable circular and sustainable construction approach combining digital fabrication and modular design, warranting further research to integrate robotic workflows and structural optimization. Full article

Norway spruce (Picea abies (L.) Karst.) has been widely planted beyond its natural range due to its fast growth rate and valuable wood. In Québec, over 200 million seedlings have been planted since 1964. Several of these plantations are now facing a new potential threat, i.e., spruce budworm (Choristoneura fumiferana (Clem.)) infestations. Despite contrasting results, Norway and white spruce (P. glauca [Moench] Voss) apparently sustain a similar degree of budworm defoliation. The main study objective is to quantify defoliation in Norway spruce caused by spruce budworm. We also evaluate the efficacy of Bacillus thuringiensis Berliner spp. kurstaki (Btk) in protecting this exotic host tree. Annual defoliation was assessed in plantations of Norway, white, and black spruce (P. mariana [Mill.] BSP) between 2018 and 2022 in the Bas-Saint-Laurent region. Additional surveys were conducted in Norway and white spruce plantations in the Gaspésie and Côte-Nord to evaluate Btk efficacy. We show that both species exhibit similar defoliation levels, though Norway spruce sometimes sustains greater damage (e.g., 35% vs. 10% in 2019). Btk formulations showed low efficacy in protecting Norway spruce foliage (≥49.32% defoliation in treated plantations). Further studies are needed to understand factors influencing Btk efficacy on this host. Full article

The land use, land-use change, and forestry (LULUCF) sector plays a crucial role in climate change mitigation; therefore, it is included in national and international climate change policies. However, renewable energy and bioeconomy development increase the demand for biomass for energy and material needs and challenge greenhouse gas (GHG) removal in LULUCF. Therefore, this study aims to analyze whether climate change mitigation and bioeconomy goals are compatible from an LULUCF perspective at the EU level. This study mainly covers the 2000–2020 period, looking at decoupling trends and LULUCF removal as well as estimating the substitution effect, which enables a broader view of the LULUCF GHG removal potential. The results reveal that decoupling is taking place at the EU level regarding economic growth and GHG, with a steady increase in renewables. The share of biomass in renewables is increasing at a slower pace, and the reduction in LULUCF GHG removal is proportionally lower compared to the pace of wood being harvested from forest land at the EU level. Still, biomass demand raises the pressure for LULUCF GHG removal, considering the sector itself is highly uncertain. Despite this, some possibilities to align climate and bioeconomy goals could remain, especially if the substitution effect is considered. Based on historical data, the estimated substitution effect is even higher (−367 mill. t CO₂ eq. on average in 2000–2020) than the sector’s removal (−300 mill. t CO₂ eq. on average in 2000–2020) and is dominated by material substitution (61%). Hence, LULUCF contributes to a reduction in GHG in other sectors, but it is still seldom acknowledged and not accounted for. Full article

Face milling with end-mill tools represents a solution for woodworking applications on small-scale or complex surfaces, but information regarding the surface quality per specific tool type, wood material, and processing parameters is still limited. Therefore, this study examined the surface quality of tangential oak and maple CNC face-milled with two end-mill tools—straight-edged and helical—for three values of stepover (5, 7, 9 mm) and two cutting depths (1 and 3 mm). The surface quality was analyzed with roughness parameters, roughness profiles, and stereomicroscopic images and was referenced to that of very smooth surfaces obtained by super finishing. The helical end mill caused significant fiber tearing in maple and disrupted vessel outlines, while prominent tool marks such as regular ridges across the grain were noticed in oak. The best surface roughness was obtained in the case of the straight-edged tool and minimum stepover and depth of cut, which came closest to the quality of the shaved surfaces. An increase in the cutting depth generally increased the core surface roughness and fuzziness, for both tools, and this trend increased with an increase in the stepover value. The species-dependent machining quality implies that the selection of tool geometry and process parameters must be tailored per species. Full article

The aim of this study was to evaluate the suitability of eight softwood species most commonly used by Greek timber industries, including furniture manufacturers and companies producing roundwood, sawn timber, and plywood. The analysis was based on integrated Multi-Criteria Decision Analysis (MCDA), using a combined approach of the PROMETHEE method and the Analytical Hierarchy Process (AHP), taking into consideration some important criteria that affect timber quality. According to the PROMETHEE complete ranking, Aleppo pine (Pinus halepensis Mill.) achieved the best performance under the selected criteria among the examined softwood species, underlying the importance of Aleppo pine to the Greek timber industry. Our findings could be highly beneficial to the wood industry, promoting the recovery and advancement of the forest sector in general, taking into account that sustainable wood supply is lower than the total biomass available in Europe. Policymakers should prioritize the selection of conifer tree species that can strengthen Greece’s forestry sector, promote sustainable management practices, and increase the economic value derived from the country’s diverse forest resources. Full article

The integration of acoustic emission (AE) signals into adaptive control systems for CNC wood milling represents a promising advancement in intelligent manufacturing. This study investigated the feasibility of using AE signals for the real-time monitoring and control of CNC milling processes, focusing on medium-density fiberboard (MDF) as the workpiece material. AE signals were captured using dual-channel sensors during side milling on a five-axis CNC machine, and their characteristics were analyzed across varying spindle speeds and feed rates. The results showed that AE signals were sensitive to changes in machining parameters, with higher spindle speeds and feed rates producing increased signal amplitudes and distinct frequency peaks, indicating enhanced cutting efficiency. The statistical analysis confirmed a significant relationship between AE signal magnitude and cutting conditions. However, limitations related to material variability, sensor configuration, and the narrow range of process parameters restrict the broader applicability of the findings. Despite these constraints, the results support the use of AE signals for adaptive control in wood milling, offering potential benefits such as improved machining efficiency, extended tool life, and predictive maintenance capabilities. Future research should address signal variability, tool wear, and sensor integration to enhance the reliability of AE-based control systems in industrial applications. Full article

This article sheds light on the historical dyeing traditions of rural inhabitants of the Eastern Baltic region. The 19th- and early 20th-century Estonian archival sources mention that rotted alder buckthorn (Frangula alnus Mill.) bark was used to dye woollen yarn red. The bark was rotted by leaving it outside for weeks or months before dyeing. Although dyeing red with alder buckthorn bark by fermenting it in wood ash lye is well known, the combination of rotting the bark and using the boiling method to dye red has not been reported. Practical experiments testing shorter and longer-term rotting of alder buckthorn bark both on and under the ground were conducted. Woollen yarns were dyed with rotted bark using the boiling method and were tested for lightfastness and alkaline pH sensitivity, and analysed using HPLC-DAD. The results show that rotting alder buckthorn bark has a strong effect on the achievable colours and that woollen yarns can be dyed different shades of red. The colours were sensitive to alkaline pH and their light fastness varied from very low to good. HPLC-DAD analysis showed that the pretreatment of the bark affected not only the colour but also the dye composition of the dyed wool. Full article

Chestnut flour, obtained through drying and milling of Castanea sativa fruits, has evolved from a subsistence food into a sought-after niche product, appreciated for its naturally gluten-free profile, high starch content, and richness in micronutrients. Over the past decade, its demand has steadily increased due to consumer perception of the health benefits associated with chestnut consumption. As the market for chestnut flour expanded from small-scale to large-scale production, alternative methods to the traditional process were developed. Its distinctive aroma and flavor are strongly influenced by processing methods, which are the focus of this study. Two drying approaches were compared: a traditional smoke-based method (drying house named metato) characterized by a wood-drying method and a controlled laboratory process using a forced-air dryer that maintained a constant temperature of 40 °C. The impact of these methods on the physico-chemical composition, volatile organic compounds (VOCs), and sensory properties of the flour was evaluated using chemical, instrumental, and sensory analyses. The traditional method enhanced the flour’s aromatic complexity and typicity through the application of smoke, which has been demonstrated to generate volatile organic compounds (VOCs), such as guaiacol, furfural, and o-creosol, that are associated with the smoked aroma. Nevertheless, if not properly managed, it can lead to undesirable sensory notes due to excessive smoke exposure. In contrast, the laboratory-controlled process ensured better preservation of bioactive compounds—such as polyphenols (351 mg GAE/100 g dm) and ascorbic acid (322 mg/kg dm)—while retaining the aroma notes associated with fresh chestnuts. Optimizing processing methods may support the valorization of chestnut flour as a high-quality ingredient in the modern gluten-free and functional food market. Full article

Wood–plastic composites (WPCs) are important materials used in interior architectural decorations and landscape construction products. Enhancing the cutting performance of WPCs is of great significance for improving both production efficiency and product quality in factories. This study aims to elucidate the impact of fluorine nano-coating technology on the cutting performance of cemented carbide tools during the milling of WPCs. The main results are given as follows. The cutting force and surface roughness showed similar trends with the varied parameters; both increased with increasing cutting depth and decreased with increasing cutting speed. The fluorine nano-coating technology exerts a positive influence on the cutting performance in terms of lower cutting forces and surface roughness. Meanwhile, based on the analysis of variance results, the experimental factors of cutting speed, depth, and surface treatment had a significant contribution to both cutting force and surface roughness, and cutting depth had the greatest impact on cutting force and surface roughness, followed by cutting speed and tool surface treatment. In general, the cutting performance of WPCs can be improved by higher cutting speed and lower depth, with the tool surface treated with fluorine nano-coating. Full article