Search Results (131)

The innovation in thermal storage systems for solar thermal power generation is crucial for achieving efficient utilization of new energy sources. Molten salt has been extensively studied as a phase change material (PCM) for latent heat thermal energy storage systems. In this study, a two-dimensional model of a vertical shell-and-tube heat exchanger is developed, utilizing water-steam as the heat transfer fluid (HTF) and phase change material for heat transfer analysis. Through numerical simulations, we explore the interplay between PCM solidification and HTF boiling. The transient results show that tube length affects water boiling duration and PCM solidification thickness. Higher heat transfer fluid flow rates lower solidified PCM temperatures, while lower heat transfer fluid inlet temperatures delay boiling and shorten durations, forming thicker PCM solidification layers. Adding fins to the tube wall boosts heat transfer efficiency by increasing contact area with the phase change material. This extension of boiling time facilitates greater PCM solidification, although it may not always optimize the alignment of bundles within the thermal energy storage system. Full article

Drinking water biofilm ecosystems harbor complex and dynamic prokaryotic and eukaryotic microbial communities. However, little is known about the impact of copper corrosion on microbial community functions in metabolisms and resistance. This study was conducted to evaluate the impact of upstream Cu pipe materials on downstream viable community structures, pathogen populations, and metatranscriptomic responses of the microbial communities in drinking water biofilms. Randomly transcribed cDNA was generated and sequenced from downstream biofilm samples of either unplasticized polyvinylchloride (PVC) or Cu coupons. Diverse viable microbial organisms with enriched pathogen-like organisms and opportunistic pathogens were active in those biofilm samples. Cu-influenced tubing biofilms had a greater upregulation of genes associated with potassium (K) metabolic pathways (i.e., K-homeostasis, K-transporting ATPase, and transcriptional attenuator), and a major component of the cell wall of mycobacteria (mycolic acids) compared to tubing biofilms downstream of PVC. Other upregulated genes on Cu influenced biofilms included those associated with stress responses (various oxidative resistance genes), biofilm formation, and resistance to toxic compounds. Downregulated genes included those associated with membrane proteins responsible for ion interactions with potassium; respiration–electron-donating reactions; RNA metabolism in eukaryotes; nitrogen metabolism; virulence, disease, and defense; and antibiotic resistance genes. When combined with our previous identification of biofilm community differences, our studies reveal how microbial biofilms adapt to Cu plumbing conditions by fine-tuning gene expression, altering metabolic pathways, and optimizing their structural organization. This study offers new insights into how copper pipe materials affect the development and composition of biofilms in premise plumbing. Specifically, it highlights copper’s role in inhibiting the growth of many microbes while also contributing to the resistance of some microbes within the drinking water biofilm community. Full article

To enhance the steam parameters of steam injection boilers during the thermal recovery of heavy oil while ensuring the safe and stable operation of boiler pipelines, this study conducted two-phase flow boiling numerical simulations in a horizontal heated tube with an inner diameter of 65 mm, using water and water vapor as working fluids. The analysis focused on the gas–liquid phase distribution, temperature profiles, near-wall fluid velocity, and pressure drop along both the axial and radial directions of the tube. Furthermore, the effects of heat flux density, mass flow rate, and inlet subcooling on these parameters were systematically investigated. The results reveal that higher heat fluxes intensify the velocity difference between the upper and lower tube walls and enlarge the temperature gradient across the wall surface. A reduction in mass flow rate increases the gas phase fraction within the tube and causes the occurrence of identical flow patterns at earlier axial positions. Additionally, the onset of nucleate boiling shifts upstream, accompanied by an increase and upstream movement of the wall’s maximum temperature. An increase in inlet subcooling prolongs the time required for the working fluid mixture to reach saturation, thereby decreasing the gas phase fraction and delaying the appearance of the same flow patterns. Finally, preventive and control strategies for ensuring the safe operation of steam injection boiler pipelines during heavy oil recovery are proposed from the perspective of flow pattern regulation. Full article

The interaction mechanism of multi-physical fields in a 330 MW tangentially fired boiler is explored by coupling the CFD (computational fluid dynamics) model and the working fluid side hydrodynamic model under steady-state conditions. The research focuses on the flue gas flow field, the hydrodynamic safety of the water wall, the variation of the working fluid parameters and the formation and distribution characteristics of sulfide (SO₂, H₂S) under different steady loads (35%, 50%, 75%, 100% Boiler Maximum Continuous Rating). The results show that under high load, the flue gas attaches to the wall. The overall stagnation differential pressure ratio (1.85–2.07) and reversal differential pressure ratio (1.22–1.30) of the G1 tube group with the lowest heat flux are higher than the safety threshold (1.05), proving reliable operational safety under equilibrium conditions. The temperature distribution of the furnace center obtained by numerical simulation is consistent with the actual situation. The mass fraction of sulfide increases significantly with the increase in load. SO₂ is mainly distributed in the wall area of the middle and upper burners, while H₂S is mainly distributed in the wall area between the secondary air and the main burner. The maximum mass fractions of SO₂ and H₂S at 330 MW are 0.120% and 0.0524%, respectively. It is suggested that a wall-attached air system be added to inhibit the enrichment of corrosive gases. This work may provide theoretical support and engineering guidance for multi-objective optimization design and high temperature corrosion prevention and control of tangentially fired boilers. Full article

The corrosion thinning behavior and mechanism of low-alloy water wall tubes of an ultra-supercritical power plant was investigated via SEM, EPMA, XRD, TEM, and laboratory simulation experiments. Fireside corrosion was first initiated by chemical potential- and concentration-governed transportation and diffusion, sequentially facilitated by sensitization, which was observed by TEM in terms of the carbide matrix precipitation on the grain boundary, and finally accelerated by the kinetic controlled growth, leading to the final thinning behavior. Laboratory experiments revealed that the reduced atmosphere corrosion kinetic simulation followed the linear law, as well as a different corrosion scale structure layer, compared to the furnace corrosion sample; the reduced atmosphere condition in the laboratory experiment inhibited the oxidation process and layer growth. The frequent shift between the oxidizing and reducing properties of the atmosphere around the water wall tubes during boiler operation may contribute to the delaminated oxidation layer. Full article

The most common type of well in the Fuling shale gas field is the long horizontal section well. Once the energy attenuates, it is difficult to discharge the accumulated liquid. So, it is particularly important to determine the time of accumulation. Through indoor experiments, it was observed that droplets in the gas core flowing under critical conditions and the liquid film adhering to the tube wall cannot be ignored. It was also discovered that the liquid phase on the tube wall can form fluctuations due to the shear effect of the gas phase. Based on the observed distribution of gas–liquid phases in experiments, a critical liquid-carrying velocity calculation method considering the coexistence of droplets and liquid films, as well as the frictional resistance coefficient at the gas–liquid interface under wave morphology, was established. Integrating production data from 106 wells at home and abroad, as well as testing data from the Fuling example well, the new model was validated. The results showed that the new model can accurately diagnose fluid accumulation in different gas fields, with an accuracy rate of 86.8%, and it can provide an accurate diagnosis for fluid accumulation in gas wells in different water-producing gas fields. Full article

Over 250,000 gastrostomy tubes (G-tubes) are placed annually in the United States. Percutaneous endoscopic gastrostomy (PEG) is the most widely used clinical method for placing G-tubes within the stomach. However, endoscope detectability is limited due to the scattering of light by tissues. Poor organ visibility and low sensitivity of the palpation techniques cause blind needle insertions, which cause colon/liver perforations, abdominal bleeding, and gastric resections. Additionally, imaging artifacts and the poor distinguishability between water-filled tissues make ultrasound (US) imaging-based techniques incompatible with G-tube placement. The risk of ionizing radiation exposure and the confinement of fluoroscopy to radiology suites limits its bedside utility in patients. Considering these limitations, we propose to design a safe, point-of-care integrated US and photoacoustic (PA) imaging system for accurate G-tube placement procedures, for a broad spectrum of patients, and to characterize the system’s effectiveness. Our proposed technology utilizes a clinically safe contrast agent and a dual-wavelength approach for precise procedures. Our ex vivo tissue studies indicated that PA imaging accurately differentiates the different organs at specific wavelengths. Our characterization studies revealed that PA imaging could detect lower concentrations of Indocyanine Green (ICG) dye coating the colon wall, minimizing the risk of ICG dye-related toxicity and providing safer G-tube placements. Full article

High-frequency induction welding technology represents the development direction of the high-temperature corrosion protection technology for the heating surfaces of the boiler “four tubes”. However, when the high-frequency induction coil heats and remelts the coating on the tube’s outer wall, the tube’s inner wall is also heated, causing an iron oxide scale to form on the tube’s inner wall. When the remelting temperature rises and the temperature of the tube’s inner wall exceeds 580 °C, three layers of oxide films, FeO, Fe₃O₄, and Fe₂O₃ are arranged in sequence from the substrate surface of the tube’s inner wall to the outside, with a thickness ratio of approximately 1:10:100. From the XRD spectra of tube iron oxide scale, it can be seen that the oxidation of the tube. The skin is mainly composed of Fe₃O₄, with a certain amount of Fe₂O₃ and trace amounts of FeO. The iron in the diffraction peak originates from the metal matrix. However, when the remelting temperature continues to rise and the temperature of the tube’s inner wall exceeds 580 °C, the oxide film begins to thicken significantly, that is, the oxide film begins to transform into an oxide scale. Under the continuous action of high-temperature induction remelting, the reaction between iron and oxygen is accelerated, but because the oxygen ions of water slowly diffuse through two outer layers of oxide films, with a low oxygen concentration. Although the FeO film is thin, it has a loose structure and numerous lattice defects, is unstable and easy to decompose, and easily peels off from the tube’s inner wall. For a pipe wall thickness of 5 mm, if the thinning rate of the inner wall caused by detachment reaches 0.8 mm/year, it is highly likely to cause pipe burst accidents within 4–5 years. The influence of the iron oxide scale on the performance of the tube’s inner wall was evaluated by testing indexes, such as surface hardness and decarburization layer depth. Although the oxide scale reduces the surface hardness of the tube’s inner wall, the surface decarburization layer is very thin, so the effect on the mechanical properties of the tube’s substrate is limited. The technology of inhibiting the formation of the iron oxide scale in induction remelting is briefly introduced. During the high-frequency remelting process of water-cooled walls, as the tube bank moves forward relative to the high-frequency heating coil, nitrogen protection is used to suppress the formation of oxide scale, effectively eliminating the troubles caused by high-frequency induction remelting and achieving the goal of improving the service life of the tube bank. This technology of the nitrogen protection method is used to inhibit the formation of iron oxide scale, not only inhibiting the formation of the iron oxide scale on the tube inner wall and the back of the tube bundle, with remarkable experimental results and broad application prospects. Full article

Background: Tendon rupture repair can result from fibrotic scar formation through imbalanced ECM deposition during remodeling. The tissue inhibitors of matrix metalloprotease (TIMPs) not only decrease ECM degradation, regulated by matrix metalloproteases (MMPs), but also restrict TGF-β1 activation and thus diminish fibrosis. Methods: Rabbit tenocytes (rbTenocytes) and rabbit adipose-derived stem cells (rbASCs) were cultivated under different TIMP-1 concentrations. Proliferation and gene expression were assessed. TIMP-1 was incorporated into emulsion electrospun DegraPol^® (DP) tubes that were characterized by SEM for fiber thickness, pore size, and wall thickness. Static and dynamic water contact angles, FTIR spectra, and TIMP-1 release kinetics were determined. Results: While the proliferation of rbTenocytes and rbACS was not affected by TIMP-1 supplementation in vitro, the gene expression of Col1A1 was increased in rbTenocytes, the gene expression of ki67 was increased in both cell types, the gene expression of tenomodulin was increased in both cell types at 100 ng/mL TIMP-1, and alkaline phosphatase expression ALP rose significantly in rbASCs. Electrospun TIMP-1/DP fibers had a ~5 μm diameter, a ~10 μm pore size, and a mesh thickness of ~200 μm. TIMP-1/DP meshes were more hydrophilic than pure DP meshes. TIMP-1 was released from the meshes with a sustained release of up to 7 days. Conclusions: TIMP-1/DP tubes may be used to modulate the fibrotic tissue reaction when applied around conventionally sutured tendon ruptures. Full article

ETICS is a popular external wall insulation system, which is not without possible defects and damages. A frequent cause, direct or indirect, of damage to buildings is the impact of water (moisture). This article presents, among others, the results of tests of the moisture content of ETICS layers, the water absorption and capillary absorption of the render by means of the Karsten tube method, numerical thermo-moisture simulations, and tests of interlayer adhesion, in sample residential buildings. Mass moisture content testing of the wall substrate showed acceptable moisture levels (1–4%m) within masonry walls made of silicate blocks, as well as locally elevated moisture levels (4–8%m) in the case of reinforced concrete walls. Moisture testing of the insulation samples showed a predominantly dry condition, and testing of the reinforcement layer showed an acceptable level of moisture. Severe moisture was found in the sample taken in the ground-floor zone at the interface between mineral wool and EPS-P insulation underneath the reinforced layer. Capillary water absorption tests helped classify silicone render as an impermeable and surface hydrophobic coating. Tests of the water absorption of the facade plaster showed that the value declared by the manufacturer (<0.5 kg/m²) was mostly met (not in the ground-floor zone). The simulation calculations gave information that there was no continuous increase in condensation during the assumed analysis time (the influence of interstitial condensation on the observed anomalies was excluded). The tests carried out indicated the occurrence of numerous errors in the implementation of insulation works affecting the moisture content and durability of external partitions. Full article

The combustion calculation domain of a water jacket heating furnace was established, and the fuel consumption and air consumption were optimized based on FLUENT. The amount of air consumption is based on the theoretical value of combustion, an air excess coefficient of 1.2 is taken, and the fuel consumption rate is set at 110, 130, 150, 170, and 190 m³/h. A comparative analysis of the calculation results shows that when the fuel consumption rate is 170 m³/h, the fuel combustion in the fire tube is the most intense, the combustion temperature is the highest, and the average temperature on the inner wall of the fire tube is the highest. Based on the optimal fuel consumption rate of 170 m³/h, the air consumption continues to be optimized. The air consumption was characterized by the air excess coefficient, which was 1.05, 1.10, 1.15, 1.20, 1.25, and 1.30, respectively. The comparative analysis of the calculation results shows that the flame temperature and diffusion combustion are the highest in the fire tube when the air excess coefficient is 1.25, but the average temperature of the inner wall of the fire tube is low, and the heat transfer effect is not optimal, while the air coefficient is 1.15. Full article

The detection of boiler water-wall tube leakage in steam power plants is essential to prevent efficiency loss, unexpected shutdowns, and costly repairs. This study proposes a hybrid deep learning approach that combines convolutional neural networks (CNNs) with a support vector machine (SVM) classifier to allow early and accurate leak detection. The methodology utilizes temperature data from multiple sensors positioned at critical points in the boiler system. The data of each sensor are independently processed by a dedicated CNN model, allowing for the autonomous extraction of sensor-specific features. These features are then fused to create a comprehensive feature representation of the system’s condition, which is analyzed by an SVM classifier to accurately identify leakages. By utilizing the feature extraction capabilities of CNNs and the classification strength of an SVM, this approach effectively identifies subtle operational anomalies that are indicative of potential leaks. The model demonstrates high detection accuracy and minimizes false-positives, providing a robust solution for real-time monitoring and proactive maintenance strategies in industrial systems. Full article

To enhance the peak-shaving capability of a boiler, a mathematical model of hydrodynamic and wall temperature characteristics for the water-cooled wall of a 1000 MW boiler was established. Utilizing the component pressure method, the mass flow distribution, outlet working fluid temperature, pressure loss, and wall temperature distribution characteristics of the water-cooled walls at 30% of the boiler’s maximum continuous rating (BMCR) were calculated and analyzed. The findings suggest that, under the operation at 30% BMCR load, there is a substantial equilibrium in the flow distribution across the quartet of walls that constitute the water-cooled wall assembly. The maximum mass flow rate deviations in the helical and vertical sections are 1.95% and 3.47%, respectively, showing small flow deviations and reasonable distribution. The temperature deviation in the helical section is 0.3 °C, reflecting the characteristic low thermal deviation in helical tubes. While the temperature deviation at the outlet of the vertical section is higher, it remains within safe limits. The pressure loss across the water-cooled wall system amounts to 0.4 MPa. The peak wall temperature reaches 337.5 °C, remaining within the material’s permissible safety limits. Through an in-depth performance analysis, the hydrodynamic operational safety under 30% BMCR deep peak-shaving load is ensured. Full article

In order to study the development law of the irregular hole freezing temperature field, combined with the shield solution project of the Nanjing Water Supply Corridor, the distribution characteristics and influencing factors of the irregular freezing temperature field of the river bottom shield machine are studied by numerical simulation. The following conclusions are obtained: (1) The extension length of the outer ring pipe is correlated approximately positively with the thickness and average temperature of the freezing wall at the bottom of the cup. The thickness increases by 0.25 m, and the average temperature decreases by 1.25 °C for every 1 m increase in the extension length. (2) The intersection time decreases logarithmically with the increase in the extension length of the outer ring tube. (3) As the ratio of the axial angle between the two adjacent tubes in the weak area of the outer ring tube becomes larger, the temperature of the weak point in the center of the two tubes increases approximately linearly. The midpoint temperature of the two tubes increases by 3.3 °C for every 1 increase in the angle coefficient. (4) With the increase in the opening angle of the inner ring hole, the thickness and average temperature change, respectively, at 150 d are not more than 0.15 m and 0.6 °C. The results show that under the irregular freezing form, the angle and length of the outer ring pipe have a great influence on the temperature field, and the angle of the inner ring pipe has little influence on the final distribution of the temperature field. The average temperature and the temperature distribution of the weak points show a trend of decreasing first and then increasing along the shield advancing direction, reaching a minimum near the cutterhead. Full article

Water-cooled wall tubes are susceptible to high-temperature corrosion during service. Applying high-performance coatings via laser cladding on the tube surfaces can significantly enhance corrosion resistance and extend the service life of the tubes, providing substantial economic advantages. This paper prepared Y₂O₃/IN625 composite coating by means of high-speed laser cladding. Furthermore, the effects of Y₂O₃ addition on the microstructure evolution, hardness, as well as the high-temperature corrosion behaviors have been systematically investigated. The results show that Y₂O₃ addition can effectively refine the microstructure of the Inconel 625 coating, but the phase composition has little change. The coating’s hardness can also be improved by about 7.7%, reaching about 300 HV. Compared to Inconel 625 coating, the Y₂O₃-added composited coating shows superior high-temperature corrosion resistance, with the corrosion mass gain decreased by about 36.6%. The denser and tightly bonded Cr-rich oxides layer can be formed adjacent to the coating surface, which plays a predominant role in improving the coating corrosion resistance. Full article