Search Results (304)

This study aims to evaluate eco-innovative solutions in the fertilizer industry that allow for waste valorization in the context of a resource-efficient circular economy. A comprehensive reuse strategy was developed for low-rank peat and post-cultivation horticultural mineral wool, involving the extraction of valuable humic substances from peat and residual nutrients from used mineral wool, followed by the use of both post-extraction residues to produce organic–mineral substrates. The resulting products/semifinished products were characterized in terms of their composition and properties, which met the requirements necessary to obtain the admission of this type of product to the market in accordance with the Regulation of the Minister for Agriculture and Rural Development of 18 June 2008 on the implementation of certain provisions of the Act on fertilizers and fertilization (Journal of Laws No 119, item 765). Elemental analysis, FTIR spectroscopy, and solid-state CP-MAS ¹³C NMR spectroscopy suggest that post-extraction peat has a relatively condensed structure with a high C content (47.4%) and a reduced O/C atomic ratio and is rich in alkyl-like matter (63.2%) but devoid of some functional groups in favor of extracted fulvic acids. Therefore, it remains a valuable organic biowaste, which, in combination with post-extraction waste mineral wool in a ratio of 60:40 and possibly the addition of mineral nutrients, allows us to obtain a completely new substrate with a bulk density of 264 g/m³, a salinity of 7.8 g/dm³ and a pH of 5.3, with an appropriate content of heavy metals and with no impurities, meeting the requirements of this type of product. A liquid fertilizer based on an extract containing previously recovered nutrients also meets the criteria in terms of quality and content of impurities and can potentially be used as a fertilizing product suitable for agricultural crops. This study demonstrates a feasible pathway for transforming specific waste streams into valuable agricultural inputs, contributing to environmental protection and sustainable production. The production of a new liquid fertilizer using nutrients recovered from post-cultivation mineral wool and the preparation of an organic–mineral substrate using post-extraction solid residue is a rational strategy for recycling hard-to-biodegrade end-of-life products. Full article

This study evaluates the potential use of reclaimed sand from municipal wastewater treatment plants (WWTP), categorized as waste under code 19 08 02, as a full substitute for natural sand in cement mortars. The sand was subjected to alkaline pretreatment using sodium hydroxide (NaOH) at concentrations of 0.5%, 1% and 2% to reduce organic impurities and improve surface cleanliness. All mortar mixes were prepared using CEM I 42.5 R as the binder, maintaining a constant water-to-cement ratio of 0.5. Mechanical testing revealed that mortars produced with 100% WWTP-derived sand, pretreated with 0.5% NaOH, achieved a mean compressive strength of 51.9 MPa and flexural strength of 5.63 MPa after 28 days, nearly equivalent to reference mortars with standardized construction sand (52.7 MPa and 6.64 MPa, respectively). In contrast, untreated WWTP sand resulted in a significant performance reduction, with compressive strength averaging 30.0 MPa and flexural strength ranging from 2.55 to 2.93 MPa. The results demonstrate that low-alkaline pretreatment—particularly with 0.5% NaOH—allows for the effective reuse of WWTP waste sand (code 19 08 02) in cement mortars based on CEM I 42.5 R, achieving performance comparable to conventional materials. Although higher concentrations, such as 2% NaOH, are commonly recommended or required by standards for the removal of organic matter from fine aggregates, the results suggest that lower concentrations (e.g., 0.5%) may offer a better balance between cleaning effectiveness and mechanical performance. Nevertheless, 2% NaOH remains the obligatory reference level in some standard testing protocols for fine aggregate purification. Full article

Phosphogypsum, a byproduct of orthophosphoric acid production, is one of the large-tonnage wastes. Since phosphogypsum mainly consists of CaSO₄ 2H₂O, it can be considered as an alternative gypsum-bearing raw material in the production of gypsum binders. However, its features, such as particle morphology and the presence of impurities, can negatively affect the characteristics of phosphogypsum-based binders. Identification of these factors will allow us to develop methods for their minimization and increasing the efficiency of phosphogypsum use from the required source as a raw material for the production of phosphogypsum-based binders. In this regard, the manuscript contains a comprehensive and comparative analysis of phosphogypsum and natural gypsum, which makes it possible to establish their differences in chemical composition and structural and morphological features, which subsequently affect the properties of the phosphogypsum-based binder. It has been established that the key factor negatively affecting the strength of phosphogypsum-based paste (2.58 MPa) is its high water demand (0.89), which is due to the high values of the specific surface area of the particles and the presence of a large number of conglomerates with significant porosity in phosphogypsum. It has been suggested that preliminary grinding of phosphogypsum can help reduce the amount of water required to obtain fresh phosphogypsum-based paste with a standard consistency and improve its physical and mechanical properties. Full article

The rapid increase in polystyrene (PS) production has led to substantial growth in plastic waste, posing serious environmental and waste management challenges. Current disposal techniques are unsustainable, relying heavily on harsh conditions, high energy input, and generating environmentally harmful byproducts. This review critically discusses alternative green approaches for PS treatment through photocatalytic and non-photocatalytic upcycling methods. Photocatalytic methods utilize light energy (UV, visible, or broad-spectrum irradiation) to initiate radical reactions that cleave the inert carbon backbone of PS. In contrast, non-photocatalytic strategies achieve backbone degradation without direct light activation, often employing catalysts and thermal energy. Both approaches effectively transform PS waste into higher-value compounds, such as benzoic acid and acetophenone, though yields remain moderate for most reported methods. Current limitations, including catalyst performance, low yields, and impurities in real-world PS waste, are highlighted. Future directions toward enhancing the efficiency, selectivity, and scalability of PS upcycling processes are proposed to address the growing plastic waste crisis sustainably. Full article

The metallurgical industry is integral to industrial development. As technology advances and industrial demand grows, the annual output of metallurgical waste slag continues to rise. Combined with the substantial historical stockpile, this has made the utilization of metallurgical slag a new research focus. This study comprehensively sums up the composition and fundamental characteristics of metallurgical waste slag. It delves into the application potential of non-ferrous metal smelting waste slag, such as copper slag, nickel slag, and lead slag, in both sensible and latent heat storage. In sensible heat storage, copper slag, with its low cost and high thermal stability, is suitable as a storage material. After appropriate treatment, it can be combined with other materials to produce composite phase change energy storage materials, thus expanding its role into latent heat storage. Nickel slag, currently mainly used in infrastructure materials, still needs in-depth research to confirm its suitability for sensible heat storage. Nevertheless, in latent heat storage, it has been utilized in making the support framework of composite phase change materials. While there are no current examples of lead slag being used in sensible heat storage, the low leaching concentration of lead and zinc in lead slag concrete under alkaline conditions offers new utilization ideas. Given the strong nucleation effect of iron and impurities in lead slag, it is expected to be used in the skeleton preparation of composite phase change materials. Besides the aforementioned waste slags, other industrial waste slags also show potential as sensible heat storage materials. This paper aims to evaluate the feasibility of non-ferrous metal waste slag as energy storage materials. It analyses the pros and cons of their practical applications, elaborates on relevant research progress, technical hurdles, and future directions, all with the goal of enhancing their effective use in heat storage. Full article

The increasing need-based demand for lithium iron phosphate (LFP) batteries in electric vehicles and energy storage systems necessitates the development of efficient and sustainable recycling methods. This study investigates the effect of oxidative roasting on lithium extraction from industrially sourced LiFePO₄ (LFP) blackmass containing high graphite content (~46%) and mixed electrode materials. Roasting at 650 °C for one hour converted LiFePO₄ into water-soluble Li₃Fe₂(PO₄)₃ and Fe₂O₃, while reducing carbon and fluorine levels. However, contrary to expectations, mild-acid leaching (pH 2, 40 g/L, 20 °C) of roasted blackmass did not improve lithium recovery compared to unroasted material, yielding approximately 33% extraction efficiency. Strong-acid leaching (pH 0, H₂SO₄/H₂O₂) achieved over 95% lithium recovery but also resulted in significant co-dissolution of iron and other impurities. Our XRD and SEM analyses showed that some lithium-containing phases remained in the residue after water leaching, while acid leaching left mainly iron oxide and graphite. These results suggest that, for complex and graphite-rich industrial blackmass, roasting may not always deliver the expected boost in lithium recovery. Our findings highlight the need to tailor recycling processes to the specific characteristics of battery waste and suggest that direct hydrometallurgical methods could be more effective for complex, impurity-rich LFP blackmass streams. Full article

One of the effective types of heat-resistant insulating products with an operating temperature of 1050 °C is made from calcium silicates or their hydrates. These materials are made from synthetic xonotlite and 1.13 nm tobermorite. Various wastes and by-products from other industries can be used for the synthesis of the latter compound. However, such raw materials often contain various impurities, especially Al-containing compounds, which strongly influence the kinetics of 1.13 nm tobermorite formation and its properties. Using XRD, DSC, TG, and SEM/EDX methods, it was found that at the beginning of the hydrothermal synthesis, the Al₂O₃ additive promotes the formation of 1.13 nm tobermorite; however, it later begins to inhibit the recrystallization of semi-crystalline C-S-H(I)-type calcium silicate hydrate and pure, high-crystallinity 1.13 nm tobermorite is more easily formed in mixtures without the aluminum additive. Aluminum oxide also influence the morphology of 1.13 nm tobermorite. When hydrothermally curing the CaO–SiO₂ mixture, long, thin fibers (needles) are formed within 24 h. Later, they thicken and form rectangular parallelepiped crystals. After adding alumina, the product produced by 24 h synthesis is dominated by agglomerates, the surface of which is partially covered with crystal plates. By extending the synthesis duration, amorphous aggregates are absent and the crystal shape becomes increasingly square. Full article

Aiming at the problems of serious pavement temperature diseases, low efficiency and high loss of ice-breaking methods, high occupancy rate of waste tires and the low utilization rate and insufficient durability of rubber particles, this paper aims to improve the service level of roads and ensure the safety of winter pavements. A pavement material with high efficiency, low carbon and environmental friendliness for active snow melting and ice breaking is developed. Firstly, NaOH, NaClO and KH550 were used to optimize the treatment of rubber particles. The hydrophilic properties, surface morphology and phase composition of rubber particles before and after optimization were studied, and the optimal treatment method of rubber particles was determined. Then, the optimized rubber particles were used to replace the natural aggregate in the polyurethane gel mixture by the volume substitution method, and the optimum polyurethane gel dosages and molding and curing processes were determined. Finally, the influence law of the road performance of RPGM was compared and analyzed by means of an indoor test, and the ice-breaking effect of RPGM was explored. The results showed that the contact angles of rubber particles treated with three solutions were reduced by 22.5%, 30.2% and 36.7%, respectively. The surface energy was improved, the element types on the surface of rubber particles were reduced and the surface impurities were effectively removed. Among them, the improvement effect of the KH550 solution was the most significant. With the increase in rubber particle content from 0% to 15%, the dynamic stability of the mixture gradually increases, with a maximum increase of 23.5%. The maximum bending strain increases with the increase in its content. The residual stability increases first and then decreases with the increase in rubber particle content, and the increase ranges are 1.4%, 3.3% and 0.5%, respectively. The anti-scattering performance increases with the increase in rubber content, and an excessive amount will lead to an increase in the scattering loss rate, but it can still be maintained below 5%. The fatigue life of polyurethane gel mixtures with 0%, 5%, 10% and 15% rubber particles is 2.9 times, 3.8 times, 4.3 times and 4.0 times higher than that of the AC-13 asphalt mixture, respectively, showing excellent anti-fatigue performance. The friction coefficient of the mixture increases with an increase in the rubber particle content, which can be increased by 22.3% compared with the ordinary asphalt mixture. RPGM shows better de-icing performance than traditional asphalt mixtures, and with an increase in rubber particle content, the ice-breaking ability is effectively improved. When the thickness of the ice layer exceeds 9 mm, the ice-breaking ability of the mixture is significantly weakened. Mainly through the synergistic effect of stress coupling, thermal effect and interface failure, the bonding performance of the ice–pavement interface is weakened under the action of driving load cycle, and the ice layer is loosened, broken and peeled off, achieving efficient de-icing. Full article

Biogas is a renewable energy source produced by anaerobic digestion of organic waste. It can be upgraded to bio-methane by removing carbon dioxide, water and impurities. The present work focuses on carbon dioxide removal using both physical and chemical absorption in a micromixer. The absorption efficiency in the micromixer was studied under various conditions of co-current gas–liquid flow. With physical absorption, 25% of carbon dioxide could be removed from the biogas stream (with a liquid flowrate of 40 mL/min and a gas flowrate of 25 mL/min). In absorption with a chemical reaction, up to 88% of the carbon dioxide was eliminated with a catalyst concentration of 77.4 mol·m⁻³. In both cases, the space time was below 3 s. Liquid-side mass transfer coefficients as large as 3.5 s⁻¹ were achieved, which is at least two orders of magnitude higher than those reported in conventional absorbers. Full article

Industrial technologies for processing tungsten concentrates using soda roasting or autoclave leaching are based on the production of alkaline sodium tungstate solutions that contain impurities such as silicon, phosphorus, arsenic, and others. The purification of these solutions from impurities requires the neutralization of excess soda or alkali with inorganic acids, which leads to the formation of chloride and sulfate effluents that are subsequently discharged into waste repositories. An analysis was carried out on existing methods for the production and processing of sodium tungstate solutions using HNO₃ and NH₃, as well as extraction and sorption techniques involving anion exchange resins. Currently, processes such as nanofiltration, reverse osmosis, and electrodialysis are being applied for water purification and the treatment of sulfate and chloride effluents. These processes employ various types of industrially manufactured membranes. For the purpose of electrodialysis, a two-compartment electrodialyzer setup was employed using cation-exchange membranes of the MK-40 (Russia) and EDC1R (China) types. The composition and structure of sodium tungstate, used as the starting reagents, were analyzed. Based on experiments conducted on a laboratory-scale unit with continuous circulation of the catholyte and anolyte, dependencies of various parameters on current density and process duration were established. Stepwise changes in the anolyte pH were recorded, indirectly confirming changes in the composition of the Na₂WO₄ solution, including the formation of polytungstates of variable composition and the production of H₂WO₄ via electrodialysis at pH < 2. The resulting tungstic acid solutions were also analyzed. The conducted studies on the processing of sodium tungstate solutions using electrodialysis made it possible to obtain alkaline solutions and tungstic acid at a current density of 500–1500 A/m², without the use of acid for neutralization. Yellow tungstic acid was obtained from the tungstic acid solution by evaporation. Full article

The management of municipal solid waste remains a critical environmental and energy challenge across the European Union (EU), where a significant portion of waste still ends up in landfills, generating landfill gas (LFG) rich in methane and harmful impurities. In Latvia, despite national strategies to enhance circularity, untreated LFG is underutilized due to inadequate purification infrastructure, particularly in meeting biomethane standards. This study addressed this gap by proposing and evaluating an innovative, multistep LFG purification system tailored to Latvian conditions, with the aim of enabling the broader use of LFG for energy cogeneration and potentially biomethane injection. The research objective was to design, describe, and preliminarily assess a pilot-scale LFG purification prototype suitable for deployment at Latvia’s largest landfill facility—Landfill A. The methodological approach combined chemical composition analysis of LFG, technical site assessments, and engineering modelling of a five-step purification system, including desulfurization, cooling and moisture removal, siloxane filtration, pumping stabilization, and activated carbon treatment. The system was designed for a nominal gas flow rate of 1500 m³/h and developed with modular scalability in mind. The results showed that raw LFG from Landfill A contains high concentrations of hydrogen sulfide, siloxanes, and volatile organic compounds (VOCs), far exceeding permissible thresholds for biomethane applications. The designed prototype demonstrated the technical feasibility of reducing hydrogen sulfide (H₂S) concentrations to <7 mg/m³ and siloxanes to ≤0.3 mg/m³, thus aligning the purified gas with EU biomethane quality requirements. Infrastructure assessments confirmed that existing electricity, water, and sewage capacities at Landfill A are sufficient to support the system’s operation. The implications of this research suggest that properly engineered LFG purification systems can transform landfills from passive waste sinks into active energy resources, aligning with the EU Green Deal goals and enhancing local energy resilience. It is recommended that further validation be carried out through long-term pilot operation, economic analysis of gas recovery profitability, and adaptation of the system for integration with national gas grids. The prototype provides a transferable model for other Baltic and Eastern European contexts, where LFG remains an underexploited asset for sustainable energy transitions. Full article

In light of the global raw material crisis and the ongoing degradation of the natural environment, this study provides a significant contribution to the advancement of the circular economy in the construction sector. The authors conducted a comprehensive analysis of the feasibility of using waste sands originating from wastewater treatment plants as substitutes for natural fine aggregates in concrete mixtures. The investigation included the evaluation of the physicochemical, environmental, and mechanical properties of the analyzed waste sands. The results demonstrate a high application potential for sewer cleaning sand (SC), which, in its current form, can be used in non-structural applications. The key advantages of the sand that was examined include a high sand-equivalent value (98.2%), low contents of impurities (LOI < 1.5%), and a favorable chemical composition. Leaching tests for harmful substances, including heavy metals, for both the sand and the mortar samples, did not indicate any significant environmental risk. One principal conclusion of the study is the identification of the possibility of closing the waste life cycle at the wastewater treatment plant stage, which could significantly contribute to the reduction of landfilled waste volumes and operational costs. Full article

Rapid industrialization has led to a substantial increase in waste salts containing Na₂SO₄/NaCl mixtures, posing significant challenges for their phase separation and resource recovery. This study pioneers an integrated process combining frozen crystallization with stepwise decompression evaporation for Na₂SO₄/NaCl separation. Through the systematic investigation of phase transition behaviors under varying ionic ratios, the optimal combined processes corresponding to mixed salts with different compositions were identified. The experimental results demonstrate that brines with NaCl > 80.0% should preferentially undergo vacuum evaporation, while those below this threshold are suitable for prioritizing frozen crystallization for Na₂SO₄ recovery. Utilizing the complementary advantages of both processes, the mixture was prepared with a mass ratio of NaCl to Na₂SO₄ of 3:1. The frozen crystallization of the brine yielded 90.0% pure Na₂SO₄ crystals while concentrating NaCl to 92.0% in the residual liquor. Subsequent stepwise evaporation yielded 98.5% pure NaCl crystals. Finally, the removal effect and lifecycle evaluation of the process for impurity ions provide new insights for the zero liquid discharge system in industrial waste salt management. Full article

Constanta port operations involving the handling of bulk minerals often lead to material losses, resulting in mineral waste, containing a mixture of iron ore, bauxite, and coal, amongst others. In order to recover these minerals, a processing plant was built, which successfully separates most of this waste into its constituents. However, a byproduct obtained from this process is a sludge containing fine particles below 0.5 mm, which are deposited in a reservoir that represents definitive tailings. Since this is a “rich” tailing material, which is difficult to be extracted by using conventional methods due to its small size, the selective flocculation procedure was tested as an alternative method. This paper presents the results obtained for standard methods of selective flocculation tests using polyacrylamide A 100 at a pH value of 10.5. SEM-EDS and XRD analyses were performed, and the chemical composition of the sample components was given. According to preliminary tests, using the selective flocculation procedure, the expected results were obtained in terms of separating the overflow between the content of impurities (with a reduced share of Fe in relation to the input) and sediment with an increased content of Fe (with a reduced share of impurities in relation to the entrance). Full article

With the large-scale application of lithium-ion batteries in the field of new energy, many retired lithium batteries not only cause environmental pollution problems but also lead to serious waste of resources. Repairing failed lithium batteries and regenerating new materials has become a crucial path to break through this dilemma. Based on the research on the failure mechanism of ternary cathode materials, this paper systematically combs through the multiple factors leading to their failure, extensively summarizes the influence of heat treatment process parameters on the performance of recycled materials, and explores the synergistic effect between heat treatment technology and other processes. Studies have shown that the failure of ternary cathode materials is mainly attributed to factors such as cation mixing disorder, the generation of microcracks, phase structure transformation, and the accumulation of by-products. Among them, cation mixing disorder damages the crystal structure of the material, microcracks accelerate the pulverization of the active substance, phase structure transformation leads to lattice distortion, and the generation of by-products will hinder ion transport. The revelation of these failure mechanisms lays a theoretical foundation for the efficient recycling of waste materials. In terms of recycling technology, this paper focuses on the application of heat treatment technology. On the one hand, through synergy with element doping and surface coating technologies, heat treatment can effectively improve the crystal structure and surface properties of the material. On the other hand, when combined with processes such as the molten salt method, coprecipitation method, and hydrothermal method, heat treatment can further optimize the microstructure and electrochemical properties of the material. Specifically, heat treatment plays multiple key roles in the recycling process of ternary cathode materials: repairing crystal structure defects, enhancing the electrochemical performance of the material, removing impurities, and promoting the uniform distribution of elements. It is a core link to achieving the efficient reuse of waste ternary cathode materials. Full article