Search Results (49)

Increasing the temperature of waste heat is crucial to enable its recovery. Vapor compression heat pumps and absorption heat transformers are the two heat upgrade technologies most commonly used for this purpose. Heat pumps have the advantage of entirely recovering the waste heat and the disadvantage of requiring electricity as input. Heat transformers need a negligible amount of electricity but reject at part of the waste heat input at low temperature. Due to these differences, the choice between the two options depends on the application. In this work, the environmental and economic performance of heat pumps and heat transformers are compared in some relevant applications. Indications about the most suitable technology are provided based on the availability of the waste heat, of the CO₂ content of the electricity and of the electricity–gas price ratio. Heat pumps perform better when the waste heat availability is limited compared to the upgraded heat requirements and has a better environmental profile when the electricity has low carbon content. Heat transformer results are often economically convenient, especially when the availability of waste heat is large. Full article

More efficient energy conversion systems operating with clean energy sources or utilizing waste heat are crucial to minimizing the negative environmental impact associated with conventional systems. This study presents the energy and exergy analysis of a modified heat pump capable of producing cooling and desalinated water using heat dissipated in the condenser. Six refrigerants were analyzed in the theoretical evaluation of the proposed system. These were selected based on their use in vapor compression systems and their thermodynamic properties. A parametric study considering operating temperatures and relative humidities determined that refrigerant R-123 achieved the greatest benefits in terms of the EER, the GOR, and ${\mathsf{\eta }}_{\mathrm{E}\mathrm{x}\mathrm{e}\mathrm{r}\mathrm{g}\mathrm{y}}$. In contrast, the highest benefits in water desalination were obtained with refrigerant R-410a. For operating conditions of T_E = 0 °C, T_C = 34 °C, and T_CA = 14 °C, the system using refrigerant R-123 achieved an EER, GOR, ${\mathsf{\eta }}_{\mathrm{E}\mathrm{x}\mathrm{e}\mathrm{r}\mathrm{g}\mathrm{y}}$, D_W, and I_T of 0.82, 2.51, 0.35, 3.46 L/h, and 0.55 kW, respectively. Additionally, the dehumidifier and the evaporator were the components contributing the highest irreversibilities, accounting for approximately 24% and 19.3%, respectively. Full article

Due to urban expansion and limited heat sources, the heating capacity of heat supply stations is inadequate to meet the growing heat demand. In current heat supply stations, heat from the primary heat network is generally conveyed to the secondary heat network solely via plate heat exchangers, resulting in the return water temperature of the primary heat network being as high as 50 °C, with a substantial amount of recoverable waste heat resources. In this paper, a case study of a heat supply station with insufficient heating capacity in Beijing is conducted to propose supplemental heating systems using vapor-compression heat pumps and absorption heat pumps to further extract waste heat from the primary heat network. Through the TRNSYS platform, simulation models for both systems were developed. Then, based on the bilevel optimization method, the design scheme and operational strategy were co-optimized with the objective of minimizing the lifecycle cost. The performance of the two systems was compared from the perspectives of energy consumption, economy, additional footprint, and regional applicability. The results indicate that the energy consumption of the vapor-compression heat pump supplemental heating system (VCSHS) is 0.85% higher than that of the absorption heat pump supplemental heating system (ASHS), with supplementary heat of 3500 kW. The initial cost of the VCSHS is approximately 1 million CNY lower than that of the ASHS, while the operational costs of both systems are nearly identical, making the VCSHS more cost-effective overall. Additionally, the footprint of new equipment in the VCSHS is nearly 30% smaller than that in the ASHS. Compared with cold regions, it is more economical to adopt ASHSs in severe cold regions due to their lower heat price. Full article

Mechanocaloric cooling/heat pumping with zero carbon emission and high efficiency shows great potential for replacing traditional refrigeration with vapor compression. Mechanocaloric prototypes that are developed using shape memory alloys (SMAs) face the problems of a large driving force and high cost. In this work, we report a low-crystalline thermoplastic polyetherurethane (TPU) elastomer fiber with a low actuation force and good mechanocaloric performance. We fabricate the TPU fiber and develop a multifunctional mechanical tester to measure both the elastocaloric and twistocaloric effects. In the experiments, the applied stress required to induce mechanocaloric effects of the TPU fiber is only 10~30 MPa, which is much lower than that of widely used NiTi elastocaloric SMAs (600~1200 MPa). The TPU fiber produces a maximum twistocaloric adiabatic temperature change of 10.2 K, which is 78.9% larger than its elastocaloric effect of 5.7 K. The wide-angle X-ray scattering (WAXS) results show that the strain-induced amorphous chain alignment and associated configurational entropy change are the main causes of the good mechanocaloric effects of the TPU fiber, rather than the strain-induced crystallization. This work demonstrates the potential of achieving low-force heat-efficient mechanocaloric cooling using thermoplastic elastomer fibers. Full article

Due to modern comfort demands and global warming, heating, ventilation, and air conditioning (HVAC) systems are widely used in many homes and buildings. However, HVAC based on the Vapor Compression System (VCS) is a major energy consumer, accounting for 20–50% of a building’s energy consumption and responsible for 29% of the world’s CO₂ emissions. Dew-point evaporative coolers offer a sustainable alternative yet face challenges, e.g., dew point and wet bulb effectiveness. Given the above, dew point evaporative cooling systems may find a place to dethrone conventional air conditioning systems. This research aims to design a dew point evaporative cooler system with better performance in terms of dew point and wet bulb effectiveness. In terms of methodology, a heat exchanger as part of a counter-flow dew point cooling system was designed and analyzed using COMSOL simulations under different representative climatic, geometric, and dimensional conditions, taking into account turbulent flow. Next, our model was compared with other cooling systems. The results show that our model performs similarly to other cooling systems, with an error of around 6.89% in the output temperature at low relative humidity (0–21%). In comparison, our system is more sensitive to humidity in the climate, whereas heat pumps can operate in high humidity. The average dew point and wet bulb effectiveness were also higher than reported in the literature, at 91.38% and 147.84%, respectively. In addition, there are some potential limitations of the simulations in terms of the assumptions made about atmospheric conditions. For this reason, the results cannot be generalized but must be considered as a starting point for future research and technology development projects. Full article

Vapor compression heat pump technology is a widely utilized method for energy conversion. Lubricating oil plays a crucial role in the heat pump system cycle by effectively reducing wear on the compressor’s moving parts and preventing refrigerant leakage. However, it can also create an oil film in the heat exchange equipment, which increases thermal resistance and diminishes heat transfer efficiency. This study utilizes a vapor compression heat pump system test bench to investigate factors influencing the system’s oil circulation rate, the two-phase flow patterns of refrigerant and lubricating oil, and the impact of oil circulation on system performance. The findings reveal that as the compressor speed increases, the oil circulation rate initially decreases before increasing again. Additionally, a decrease in the evaporator’s heat load leads to a reduction in oil circulation at high temperatures, while it increases at low temperatures. Furthermore, increasing the opening of the electronic expansion valve results in a gradual decrease in the oil circulation rate, whereas an increase in the refrigerant charge correlates with a rise in the oil circulation rate. The oil return flow pattern can primarily be categorized into three states: slow oil return, oil film flow, and high-speed oil return. These patterns are closely related to the degree of superheat, with lower superheat levels intensifying oil return. Full article

The incorporation of ejectors into heat pump and refrigeration cycles has been the subject of growing interest, largely due to their simple structure, high reliability, and cost-effectiveness. This paper investigates the recent advancements in novel design concepts of ejector-enhanced vapor compression heat pump and refrigeration cycles. An overview of novel single-stage and two-stage compression cycles utilizing a single or multiple ejectors is provided. First, the system setup, operational principles, description, and figures of the existing schemes are provided. Second, the main results, such as the coefficient of performance (COP), volumetric heating capacity and exergy destruction, are discussed. In conclusion, the paper presents a coherent summary of the current developments, future prospects, and the current knowledge gap. A plethora of research is present in developing theoretical systems with high efficiency. However, experimental tests for real-life implementations are limited. This review aims to provide the reader with an overview of recent theoretical and experimental studies. Full article

The ternary transition metal boride Fe₂AlB₂ is a unique ferromagnetic “MAB” phase that demonstrates a sizable magnetocaloric effect near room temperature—a feature that renders this material suitable for magnetic heat pump devices (MHP), a promising alternative to conventional vapor compression technology. Here, we provide a comprehensive review of the material properties of Fe₂AlB₂ (magnetofunctional response, transport properties, and mechanical stability) and discuss alloy synthesis from the perspective of shaping these materials as porous active magnetic regenerators in MHPs. Salient aspects of the coupled magnetic and structural phase transitions are critically assessed to elucidate the fundamental origin of the functional response. The goal is to provide insight into strategies to tune the magnetofunctional response via elemental substitution and microstructure optimization. Finally, outstanding challenges that reduce the commercial viability of Fe₂AlB₂ are discussed, and opportunities for further developments in this field are identified. Full article

This article proposes a heating method based on heat pump technology to address the large amount of low-grade waste heat generated by a certain type of ultra-high voltage direct current (UHVDC) converter valve. Thermal performance calculations for two systems, a basic vapor compression heat pump system (BVCHPS) based on thermal expansion valve throttling and an ejector-enhanced heat pump system (EEHPS) are analyzed. The research results show that the EEHPS exhibits superior COP and exergy efficiency when generating hot water above 80 °C using a heat source below 50 °C. Additionally, mathematical modeling analysis identifies optimal structural parameters such as nozzle throat diameter, throat area ratio, and nozzle outlet diameter for the ejector in its design state. The low-temperature waste heat recovered from the UHVDC converter valves can be further used in engineering applications such as heating, refrigeration, seawater desalination, and sewage treatment. Full article

This study examined the performance of reversed Brayton cycle heat pumps to supply heat above 300 °C. The aim was to overcome the current temperature limitations faced by heat pump technology in industrial heat supply sectors by examining the viability of the reversed Brayton cycle. In particular, the effects of the operating conditions on the cycle performance, such as the waste and return heat temperatures, were analyzed through thermal performance analysis. The reversed Brayton cycle heat pumps showed improved performance over conventional vapor compression cycle heat pumps when a heat supply above 215 °C was required. Furthermore, integrating additional heat exchangers into the cycle configuration was proposed in this study as a method to enhance waste heat utilization and recover unused heat from industrial processes. By incorporating preheating and recuperated cycles, these modifications broaden the operational range under the same operating conditions. They also improve the coefficient of performance (COP) of the reference cycle by up to 23% and 27.4%, respectively. This study explored the potential of reversed Brayton cycle heat pumps to supply heat above 300 °C and provided fundamental guidelines for the efficient design and operation of reversed Brayton cycle heat pumps. The results are expected to enhance our understanding of the performance characteristics of reversed Brayton cycle heat pump technology and expand its use as an alternative to fossil-fuel-based heat supply systems. Full article

This study presents a novel approach that will address escalating demands for water and cooling in regions vulnerable to climate change through the proposal of an optimal integrated cooling–freshwater cogeneration system powered by renewable energy sources. Comprising three subsystems (integrated multi-effect evaporation distillation, absorption heat pump, and vapor compression refrigeration (MAV); renewable energy unit incorporating solar panels, wind turbines, batteries, and hydrogen facilities (RHP/BH); and combined heat and power (CHP)), the system aims to produce both cooling and freshwater. By recovering cooling from combined desalination and refrigeration subsystems to chill the air taken into the gas turbine compressor, the system maximizes efficiency. Through the recovery of waste heat and employing an integrated thermo-environ-economic framework, a novel objective function, termed modified total annual cost (MTAC), is introduced for optimization. Using a genetic algorithm, parametric iterative optimization minimizes the MTAC. The results reveal that under optimum conditions, the MAV, RHP/BH, and CHP subsystems account for 67%, 58%, and 100% of total annual, exergy destruction, and environmental costs, respectively. Notably, the system exhibits lower sensitivity to fuel prices than renewable energy sources, suggesting a need for future research that will incorporate dynamic product prices and greater fuel consumption to produce enhanced operational robustness. Full article

In China, a large amount of the total energy consumption is made up of building energy, particularly in humid regions. The conventional vapor compression refrigeration systems cannot effectively control the indoor humid and thermal environment. Therefore, this article proposes a solar-powered desiccant wheel and ground-source heat pump (SDW-GSHP) air conditioning system. The energy consumption of the system is mainly from sustainable sources of solar and geothermal energy, showcasing excellent energy efficiency and environmental friendliness. The desiccant wheel (DW) processes latent heat loads, and the GSHP processes the sensible heat load. The regeneration air of the DW is heated by a solar collector. The operational performance of the system was simulated by using TRNSYS during the typical summer week (15 July to 22 July) in Qingdao. The simulation results indicated that indoor temperature was maintained within 25.8–26.2 °C and the relative humidity was maintained in the range of 57–61%. The COP of the SDW-GSHP air conditioning system was 42.1% higher than that of the DW air conditioning system with electric heating regeneration, and electricity saved 43.7%. Full article

The electrification of industrial processes offers sustainable opportunities for reducing carbon footprints and enhancing energy efficiency in the chemical industry. This paper presents an overview of recent research developments in incorporating electrical energy as a replacement for conventional thermal sources like gas and coal in industrial sectors. A literature review was conducted, identifying 70 relevant articles published until September 2020. The topics cover applications for industrial hydrogen generation processes and others, heat pumps, heat pumps, vapor re-compression systems, electric and magnetic fields as heat sources, nanoparticles for improved heat exchange, and ionized gases (plasma) in heating systems. While the application of industrial electrification shows promise globally, its sustainability depends on the efficiency and cost of electrical energy production and transportation at the regional and national levels. Among the various technologies, heat pumps integrated with vapor re-compression systems (VCR) for chemical processes, particularly in industrial distillation product separation columns, appear to be the most viable and widely applicable for waste heat recovery in the near future. Other technologies like electrochemical, plasma, microwave, magnetic, and electric field heating are still in the early stages of development or are limited to specific pilot or laboratory-scale processes. Full article

Isobaric expansion (IE) engines can directly convert heat into mechanical energy, making them particularly attractive for applications such as vapor-driven pumps and compressors. A recent initial assessment investigating the utilization of IE engines as vapor-driven reciprocating compressors has revealed that the vapor use efficiency is inherently low in the case of the simplest direct-acting compressor designs. Based on this analysis, it was anticipated that multistage compression can offer significant advantages for vapor-driven compressors. Therefore, this paper aims to conduct a comprehensive analytical thermodynamic analysis of direct vapor-driven multistage reciprocating compressors. The analysis considers processes without intercooling and processes with intercooling of the compressed gas between stages. The findings demonstrate that, for vapor-driven compression, the benefits of multistage compression are superior to those known for conventional compression processes. Multistage vapor-driven compression not only reduces compression work and temperature elevation but, more importantly, mitigates the adverse effects on vapor compression of the driving vapor, thereby enabling a substantial improvement in vapor utilization efficiency. Furthermore, the total volume of the IE engine compressor experiences a significant decrease with an increasing number of stages. Consequently, under specific process parameters, the overall dimensions of the engine-compressor system may also decrease as the number of stages increases. The results offer significant opportunities for energy savings in energy-intensive compression processes by replacing electrical energy with readily available low-grade heat sources (<100 °C). Such processes include hydrogen, air, and ethylene compression at high pressure. Full article

The supply of process heat in the chemical industry is dominated by fossil fuel combustion. Heat with temperatures up to 200 °C could, however, be supplied by vapor compression heat pumps (VCHPs), allowing for efficient electrification. However, there are still several barriers that need to be overcome before they can be widely implemented. In this work VCHPs are thermodynamically compared to heat-driven heat pumps and heat transformers, exploiting the potential of VCHPs. Moreover, steam production, distillation and drying are found to be of primary interest within the chemical industry, and potential integration points are presented and discussed for these applications. Finally, a financial analysis is performed based on a steam production and a superheated steam drying case study. The analysis calculates the levelized cost of heat (LCOH) of a VCHP, heat transformer, natural gas boiler and electric boiler. Furthermore, a sensitivity analysis of the LCOH to the annual operating hours, carbon pricing and waste heat availability is presented. Generally, when no emissions trading scheme (ETS) is applied, both the VCHP and a combination of a heat transformer with auxiliary natural gas boiler appeared as the most optimal solutions, depending on the energy prices. Due to the limited utilization of waste heat by the heat transformer, an auxiliary natural gas or electric boiler is essential to fully meet the required heating load. When an ETS is being applied the VCHP generally appeared to be most financially attractive technology for both the case studies. Full article