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Search Results (12,437)

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29 pages, 2129 KiB  
Review
Advances in Thermal Management of Lithium-Ion Batteries: Causes of Thermal Runaway and Mitigation Strategies
by Tiansi Wang, Haoran Liu, Wanlin Wang, Weiran Jiang, Yixiang Xu, Simeng Zhu and Qingliang Sheng
Processes 2025, 13(8), 2499; https://doi.org/10.3390/pr13082499 (registering DOI) - 7 Aug 2025
Abstract
With the widespread use of lithium-ion batteries in electric vehicles, energy storage systems, and portable electronic devices, concerns regarding their thermal runaway have escalated, raising significant safety issues. Despite advances in existing thermal management technologies, challenges remain in addressing the complexity and variability [...] Read more.
With the widespread use of lithium-ion batteries in electric vehicles, energy storage systems, and portable electronic devices, concerns regarding their thermal runaway have escalated, raising significant safety issues. Despite advances in existing thermal management technologies, challenges remain in addressing the complexity and variability of battery thermal runaway. These challenges include the limited heat dissipation capability of passive thermal management, the high energy consumption of active thermal management, and the ongoing optimization of material improvement methods. This paper systematically examines the mechanisms through which three main triggers—mechanical abuse, thermal abuse, and electrical abuse—affect the thermal runaway of lithium-ion batteries. It also reviews the advantages and limitations of passive and active thermal management techniques, battery management systems, and material improvement strategies for enhancing the thermal stability of batteries. Additionally, a comparison of the principles, characteristics, and innovative examples of various thermal management technologies is provided in tabular form. The study aims to offer a theoretical foundation and practical guidance for optimizing lithium-ion battery thermal management technologies, thereby promoting their development for high-safety and high-reliability applications. Full article
(This article belongs to the Section Energy Systems)
14 pages, 3207 KiB  
Article
Grid-Tied PV Power Smoothing Using an Energy Storage System: Gaussian Tuning
by Ahmad I. Alyan, Nasrudin Abd Rahim and Jeyraj Selvaraj
Energies 2025, 18(15), 4206; https://doi.org/10.3390/en18154206 (registering DOI) - 7 Aug 2025
Abstract
The use of power smoothing for renewable energy resources is attracting increasing attention. One widely used resource that could benefit from this technique is the grid-tied photovoltaic (PV) system. Solar energy production typically follows a Gaussian bell curve, with peaks at midday. This [...] Read more.
The use of power smoothing for renewable energy resources is attracting increasing attention. One widely used resource that could benefit from this technique is the grid-tied photovoltaic (PV) system. Solar energy production typically follows a Gaussian bell curve, with peaks at midday. This paper confirms this pattern by using the bell curve as a reference; however, climate variations can significantly alter this pattern. Therefore, this study aimed to smooth the power supplied to the grid by a PV system. The proposed controller manages the charge and discharge processes of the energy storage system (ESS) to ensure a smooth Gaussian bell curve output. It adjusts the parameters of this curve to closely match the generated energy, absorbing or supplying fluctuations to maintain the desired profile. This system also aims to provide accurate predictions of the power that should be supplied to the grid by the PV system, based on the capabilities of the ESS and the overall system performance. Although experimental results were not included in this analysis, the system was implemented in SIMULINK using real-world data. The controller utilizes a hybrid ESS comprising a vanadium redox battery (VRB) and supercapacitors (SCs). The design and operation of the controller, including curve tuning and ESS charge–discharge management, are detailed. The simulation results demonstrate excellent performance and are thoroughly discussed. Full article
(This article belongs to the Section A2: Solar Energy and Photovoltaic Systems)
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16 pages, 738 KiB  
Article
Modeling, Simulation, and Techno-Economic Assessment of a Spent Li-Ion Battery Recycling Plant
by Árpád Imre-Lucaci, Florica Imre-Lucaci and Szabolcs Fogarasi
Materials 2025, 18(15), 3715; https://doi.org/10.3390/ma18153715 - 7 Aug 2025
Abstract
The literature clearly indicates that both academia and industry are strongly committed to developing comprehensive processes for spent Li-ion battery (LIB) recycling. In this regard, the current study presents an original contribution by providing a quantitative assessment of a large-scale recycling plant designed [...] Read more.
The literature clearly indicates that both academia and industry are strongly committed to developing comprehensive processes for spent Li-ion battery (LIB) recycling. In this regard, the current study presents an original contribution by providing a quantitative assessment of a large-scale recycling plant designed for the treatment of completely spent LIBs. In addition to a concept of the basic process, this assessment also considers a case study of a thermal integration and CO2 capture subsystem. Process flow modeling software was used to evaluate the contribution of all process steps and equipment to overall energy consumption and to mass balance the data required for the technical assessment of the large-scale recycling plant. To underline the advantages and identify the optimal novel process concept, several key performance indicators were determined, such as recovery efficiency, specific energy/material consumption, and specific CO2 emissions. In addition, the economic potential of the recycling plants was evaluated for the defined case studies based on capital and O&M costs. The results indicate that, even with CO2 capture applied, the thermally integrated process with the combustion of hydrogen produced in the recycling plant remains the most promising large-scale configuration for spent LIB recycling. Full article
(This article belongs to the Special Issue Recycling and Electrode Materials of Lithium Batteries)
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19 pages, 6784 KiB  
Article
Surface Temperature Assisted State of Charge Estimation for Retired Power Batteries
by Liangyu Xu, Wenxuan Han, Jiawei Dong, Ke Chen, Yuchen Li and Guangchao Geng
Sensors 2025, 25(15), 4863; https://doi.org/10.3390/s25154863 - 7 Aug 2025
Abstract
Accurate State of Charge (SOC) estimation for retired power batteries remains a critical challenge due to their degraded electrochemical properties and heterogeneous aging mechanisms. Traditional methods relying solely on electrical parameters (e.g., voltage and current) exhibit significant errors, as aged batteries experience altered [...] Read more.
Accurate State of Charge (SOC) estimation for retired power batteries remains a critical challenge due to their degraded electrochemical properties and heterogeneous aging mechanisms. Traditional methods relying solely on electrical parameters (e.g., voltage and current) exhibit significant errors, as aged batteries experience altered internal resistance, capacity fade, and uneven heat generation, which distort the relationship between electrical signals and actual SOC. To address these limitations, this study proposes a surface temperature-assisted SOC estimation method, leveraging the distinct thermal characteristics of retired batteries. By employing infrared thermal imaging, key temperature feature regions—the positive/negative tabs and central area—are identified, which exhibit strong correlations with SOC dynamics under varying operational conditions. A Gated Recurrent Unit (GRU) neural network is developed to integrate multi-region temperature data with electrical parameters, capturing spatial–temporal thermal–electrical interactions unique to retired batteries. The model is trained and validated using experimental data collected under constant current discharge conditions, demonstrating superior accuracy compared to conventional methods. Specifically, our method achieves 64.3–68.1% lower RMSE than traditional electrical-parameter-only approaches (V-I inputs) across 0.5 C–2 C discharge rates. Results show that the proposed method reduces SOC estimation errors compared to traditional voltage-based models, achieving RMSE values below 1.04 across all tested rates. This improvement stems from the model’s ability to decode localized heating patterns and their hysteresis effects, which are particularly pronounced in aged batteries. The method’s robustness under high-rate operations highlights its potential for enhancing the reliability of retired battery management systems in secondary applications such as energy storage. Full article
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26 pages, 5304 KiB  
Article
Multi-Criteria Optimization and Techno-Economic Assessment of a Wind–Solar–Hydrogen Hybrid System for a Plateau Tourist City Using HOMER and Shannon Entropy-EDAS Models
by Jingyu Shi, Ran Xu, Dongfang Li, Tao Zhu, Nanyu Fan, Zhanghua Hong, Guohua Wang, Yong Han and Xing Zhu
Energies 2025, 18(15), 4183; https://doi.org/10.3390/en18154183 - 7 Aug 2025
Abstract
Hydrogen offers an effective pathway for the large-scale storage of renewable energy. For a tourist city located in a plateau region rich in renewable energy, hydrogen shows great potential for reducing carbon emissions and utilizing uncertain renewable energy. Herein, the wind–solar–hydrogen stand-alone and [...] Read more.
Hydrogen offers an effective pathway for the large-scale storage of renewable energy. For a tourist city located in a plateau region rich in renewable energy, hydrogen shows great potential for reducing carbon emissions and utilizing uncertain renewable energy. Herein, the wind–solar–hydrogen stand-alone and grid-connected systems in the plateau tourist city of Lijiang City in Yunnan Province are modeled and techno-economically evaluated by using the HOMER Pro software (version 3.14.2) with the multi-criteria decision analysis models. The system is composed of 5588 kW solar photovoltaic panels, an 800 kW wind turbine, a 1600 kW electrolyzer, a 421 kWh battery, and a 50 kW fuel cell. In addition to meeting the power requirements for system operation, the system has the capacity to provide daily electricity for 200 households in a neighborhood and supply 240 kg of hydrogen per day to local hydrogen-fueled buses. The stand-alone system can produce 10.15 × 106 kWh of electricity and 93.44 t of hydrogen per year, with an NPC of USD 8.15 million, an LCOE of USD 0.43/kWh, and an LCOH of USD 5.26/kg. The grid-connected system can generate 10.10 × 106 kWh of electricity and 103.01 ton of hydrogen annually. Its NPC is USD 7.34 million, its LCOE is USD 0.11/kWh, and its LCOH is USD 3.42/kg. This study provides a new solution for optimizing the configuration of hybrid renewable energy systems, which will develop the hydrogen economy and create low-carbon-emission energy systems. Full article
(This article belongs to the Section B: Energy and Environment)
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14 pages, 671 KiB  
Communication
Engineering Thermodynamic Approach to the Analysis of Elastic Properties: Elastomers as a Case Study
by Umberto Lucia and Giulia Grisolia
Appl. Sci. 2025, 15(15), 8705; https://doi.org/10.3390/app15158705 - 6 Aug 2025
Abstract
The thermophysical behavior of solids (such as oxide compounds, for example) is crucial in applied physics and engineering, with particular regard to heterogeneous catalysis, sensors, high-temperature superconductors, and solid-state batteries. Research in geometric nonlinear theory has provided insights into crystal symmetry and phase [...] Read more.
The thermophysical behavior of solids (such as oxide compounds, for example) is crucial in applied physics and engineering, with particular regard to heterogeneous catalysis, sensors, high-temperature superconductors, and solid-state batteries. Research in geometric nonlinear theory has provided insights into crystal symmetry and phase compatibility under thermal and elastic stress. High-temperature stress significantly affects phase stability, making an understanding of solid thermodynamics essential for material performance. This study focuses on the mechanical and thermal interactions in solids, analyzing variations in mechanical stress and strain under extreme conditions. We propose a theoretical approach for a thermophysical model that, based on the study of the properties of the global thermal behavior of solids, can describe the thermodynamic effects of elastic deformations. Elastomers are used as a case study to validate the proposed approach. Full article
(This article belongs to the Section Applied Thermal Engineering)
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32 pages, 1435 KiB  
Review
Smart Safety Helmets with Integrated Vision Systems for Industrial Infrastructure Inspection: A Comprehensive Review of VSLAM-Enabled Technologies
by Emmanuel A. Merchán-Cruz, Samuel Moveh, Oleksandr Pasha, Reinis Tocelovskis, Alexander Grakovski, Alexander Krainyukov, Nikita Ostrovenecs, Ivans Gercevs and Vladimirs Petrovs
Sensors 2025, 25(15), 4834; https://doi.org/10.3390/s25154834 - 6 Aug 2025
Abstract
Smart safety helmets equipped with vision systems are emerging as powerful tools for industrial infrastructure inspection. This paper presents a comprehensive state-of-the-art review of such VSLAM-enabled (Visual Simultaneous Localization and Mapping) helmets. We surveyed the evolution from basic helmet cameras to intelligent, sensor-fused [...] Read more.
Smart safety helmets equipped with vision systems are emerging as powerful tools for industrial infrastructure inspection. This paper presents a comprehensive state-of-the-art review of such VSLAM-enabled (Visual Simultaneous Localization and Mapping) helmets. We surveyed the evolution from basic helmet cameras to intelligent, sensor-fused inspection platforms, highlighting how modern helmets leverage real-time visual SLAM algorithms to map environments and assist inspectors. A systematic literature search was conducted targeting high-impact journals, patents, and industry reports. We classify helmet-integrated camera systems into monocular, stereo, and omnidirectional types and compare their capabilities for infrastructure inspection. We examine core VSLAM algorithms (feature-based, direct, hybrid, and deep-learning-enhanced) and discuss their adaptation to wearable platforms. Multi-sensor fusion approaches integrating inertial, LiDAR, and GNSS data are reviewed, along with edge/cloud processing architectures enabling real-time performance. This paper compiles numerous industrial use cases, from bridges and tunnels to plants and power facilities, demonstrating significant improvements in inspection efficiency, data quality, and worker safety. Key challenges are analyzed, including technical hurdles (battery life, processing limits, and harsh environments), human factors (ergonomics, training, and cognitive load), and regulatory issues (safety certification and data privacy). We also identify emerging trends, such as semantic SLAM, AI-driven defect recognition, hardware miniaturization, and collaborative multi-helmet systems. This review finds that VSLAM-equipped smart helmets offer a transformative approach to infrastructure inspection, enabling real-time mapping, augmented awareness, and safer workflows. We conclude by highlighting current research gaps, notably in standardizing systems and integrating with asset management, and provide recommendations for industry adoption and future research directions. Full article
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19 pages, 1242 KiB  
Article
Integration of Renewable Energy Sources to Achieve Sustainability and Resilience of Mines in Remote Areas
by Josip Kronja and Ivo Galić
Mining 2025, 5(3), 51; https://doi.org/10.3390/mining5030051 - 6 Aug 2025
Abstract
Mining (1) operations in remote areas (2) face significant challenges related to energy supply, high fuel costs, and limited infrastructure. This study investigates the potential for achieving energy independence (3) and resilience (4) in such environments through the integration of renewable energy sources [...] Read more.
Mining (1) operations in remote areas (2) face significant challenges related to energy supply, high fuel costs, and limited infrastructure. This study investigates the potential for achieving energy independence (3) and resilience (4) in such environments through the integration of renewable energy sources (5) and battery–electric mining equipment. Using the “Studena Vrila” underground bauxite mine as a case study, a comprehensive techno-economic and environmental analysis was conducted across three development models. These models explore incremental scenarios of solar and wind energy adoption combined with electrification of mobile machinery. The methodology includes calculating levelized cost of energy (LCOE), return on investment (ROI), and greenhouse gas (GHG) reductions under each scenario. Results demonstrate that a full transition to RES and electric machinery can reduce diesel consumption by 100%, achieve annual savings of EUR 149,814, and cut GHG emissions by over 1.7 million kg CO2-eq. While initial capital costs are high, all models yield a positive Net Present Value (NPV), confirming long-term economic viability. This research provides a replicable framework for decarbonizing mining operations in off-grid and infrastructure-limited regions. Full article
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25 pages, 77176 KiB  
Article
Advancing Energy Management Strategies for Hybrid Fuel Cell Vehicles: A Comparative Study of Deterministic and Fuzzy Logic Approaches
by Mohammed Essoufi, Mohammed Benzaouia, Bekkay Hajji, Abdelhamid Rabhi and Michele Calì
World Electr. Veh. J. 2025, 16(8), 444; https://doi.org/10.3390/wevj16080444 - 6 Aug 2025
Abstract
The increasing depletion of fossil fuels and their environmental impact have led to the development of fuel cell hybrid electric vehicles. By combining fuel cells with batteries, these vehicles offer greater efficiency and zero emissions. However, their energy management remains a challenge requiring [...] Read more.
The increasing depletion of fossil fuels and their environmental impact have led to the development of fuel cell hybrid electric vehicles. By combining fuel cells with batteries, these vehicles offer greater efficiency and zero emissions. However, their energy management remains a challenge requiring advanced strategies. This paper presents a comparative study of two developed energy management strategies: a deterministic rule-based approach and a fuzzy logic approach. The proposed system consists of a proton exchange membrane fuel cell (PEMFC) as the primary energy source and a lithium-ion battery as the secondary source. A comprehensive model of the hybrid powertrain is developed to evaluate energy distribution and system behaviour. The control system includes a model predictive control (MPC) method for fuel cell current regulation and a PI controller to maintain DC bus voltage stability. The proposed strategies are evaluated under standard driving cycles (UDDS and NEDC) using a simulation in MATLAB/Simulink. Key performance indicators such as fuel efficiency, hydrogen consumption, battery state-of-charge, and voltage stability are examined to assess the effectiveness of each approach. Simulation results demonstrate that the deterministic strategy offers a structured and computationally efficient solution, while the fuzzy logic approach provides greater adaptability to dynamic driving conditions, leading to improved overall energy efficiency. These findings highlight the critical role of advanced control strategies in improving FCHEV performance and offer valuable insights for future developments in hybrid-vehicle energy management. Full article
(This article belongs to the Special Issue Power and Energy Systems for E-Mobility, 2nd Edition)
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13 pages, 1169 KiB  
Article
Scanning When Passing: A Reliable and Valid Standardized Soccer Test
by Andrew H. Hunter, Nicholas M. A. Smith, Bella Bello Bitugu, Austin Wontepaga Luguterah and Robbie S. Wilson
Biomechanics 2025, 5(3), 61; https://doi.org/10.3390/biomechanics5030061 - 6 Aug 2025
Abstract
Background/Objectives: In soccer, scanning before receiving the ball helps players better perceive and interpret their surroundings, enabling faster and more effective passes. Despite its importance, no standardized tests currently incorporate scanning actions into assessments of passing abilities. In this study, we test the [...] Read more.
Background/Objectives: In soccer, scanning before receiving the ball helps players better perceive and interpret their surroundings, enabling faster and more effective passes. Despite its importance, no standardized tests currently incorporate scanning actions into assessments of passing abilities. In this study, we test the reliability and validity of a battery of passing tests that assess a player’s ability to control and pass the ball while also scanning for the appropriate target. Methods: We designed three passing tests that reflect different scanning demands that are routinely placed upon players during matches. Using players from the first and reserve teams of two professional clubs in Ghana (Club A, first-team n = 11, reserve-team n = 10; Club B, first-team n = 16, reserve-team n = 17), we: (i) tested the repeatability of each passing test (intraclass correlations), (ii) assessed whether the tests could distinguish between first and reserve team players (linear mixed-effects model), and (iii) examined whether players who were better in the passing tests had higher performances in 3v1 Rondo possession games (linear models). Results: All passing tests were significantly repeatable (ICCs = 0.77–0.85). Performance was highest in the 120-degree test (30.11 ± 7.22 passes/min), where scanning was not required, and was lowest in the 360-degree test (25.55 ± 5.94 passes/min), where players needed to constantly scan behind them. When players were scanning through an arc of 180 degrees, their average performance was 27.41 ± 6.14 passes/min. Overall passing performance significantly distinguished first from reserve team players (β = −1.47, t (51) = −4.32, p < 0.001)) and was positively associated with 3v1 Rondo possession performance (R2 = 0.51, p < 0.001). Conclusions: Our results show that these passing tests are reliable, distinguish players across competitive levels, and correlate with performance in possession games. These tests offer a simple, ecologically valid way to assess scanning and passing abilities for elite players. Full article
(This article belongs to the Section Sports Biomechanics)
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13 pages, 657 KiB  
Article
Physical Fitness, Experiential Avoidance, and Psychological Inflexibility Among Adolescents: Results from the EHDLA Study
by Maria Mendoza-Muñoz, José Francisco López-Gil, Damián Pereira-Payo and Raquel Pastor-Cisneros
Children 2025, 12(8), 1032; https://doi.org/10.3390/children12081032 - 6 Aug 2025
Abstract
Background/Introduction: Psychological inflexibility, which includes experiential avoidance, is a transdiagnostic process associated with multiple mental health issues in adolescence. Physical fitness (PF) has shown benefits for mental well-being, yet its specific relationship with psychological inflexibility remains understudied, particularly among youth. Objectives: To examine [...] Read more.
Background/Introduction: Psychological inflexibility, which includes experiential avoidance, is a transdiagnostic process associated with multiple mental health issues in adolescence. Physical fitness (PF) has shown benefits for mental well-being, yet its specific relationship with psychological inflexibility remains understudied, particularly among youth. Objectives: To examine the association between components of PF and psychological inflexibility, measured by the Acceptance and Action Questionnaire-II (AAQ-II), in a representative sample of Spanish adolescents. Methods: A cross-sectional analysis was conducted using data from 631 adolescents (aged 12–17) participating in the Eating Healthy and Daily Life Activities (EHDLA) study. PF was assessed by the Assessing the Levels of PHysical Activity and Fitness (ALPHA-Fit) Test Battery (cardiorespiratory fitness, muscular strength, agility, and flexibility). Psychological inflexibility was measured using the AAQ-II. Generalized linear models (GLMs) were used to evaluate associations, adjusting for age, sex, body mass index, socioeconomic status, physical activity, sedentary behavior, sleep duration, and energy intake. Results: Unadjusted analyses showed weak but significant associations between psychological inflexibility and performance in the 20 m shuttle run test (p = 0.002), the 4 × 10 shuttle run test (p = 0.005), and the sit-and-reach test (p < 0.001). However, after adjusting for covariates, none of the PF components maintained a statistically significant association with the AAQ-II scores. Conclusions: In this adolescent sample, PF components were not independently associated with psychological inflexibility after adjustment for key confounders. These findings suggest that, while PF may contribute to general well-being, it is not a primary determinant of psychological inflexibility. Further longitudinal and intervention studies are needed to clarify the mechanisms linking physical and psychological health in youth. Full article
(This article belongs to the Special Issue Physical Fitness and Health in Adolescents)
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19 pages, 4563 KiB  
Article
Designing Imidazolium-Mediated Polymer Electrolytes for Lithium-Ion Batteries Using Machine-Learning Approaches: An Insight into Ionene Materials
by Ghazal Piroozi and Irshad Kammakakam
Polymers 2025, 17(15), 2148; https://doi.org/10.3390/polym17152148 - 6 Aug 2025
Abstract
Over the past few decades, lithium-ion batteries (LIBs) have gained significant attention due to their inherent potential for environmental sustainability and unparalleled energy storage efficiency. Meanwhile, polymer electrolytes have gained popularity in several fields due to their ability to adapt to various battery [...] Read more.
Over the past few decades, lithium-ion batteries (LIBs) have gained significant attention due to their inherent potential for environmental sustainability and unparalleled energy storage efficiency. Meanwhile, polymer electrolytes have gained popularity in several fields due to their ability to adapt to various battery geometries, enhanced safety features, greater thermal stability, and effectiveness in reducing dendrite growth on the anode. However, their relatively low ionic conductivity compared to liquid electrolytes has limited their application in high-performance devices. This limitation has led to recent studies revolving around the development of poly(ionic liquids) (PILs), particularly imidazolium-mediated polymer backbones as novel electrolyte materials, which can increase the conductivity with fine-tuning structural benefits, while maintaining the advantages of both solid and gel electrolytes. In this study, a curated dataset of 120 data points representing eight different polymers was used to predict ionic conductivity in imidazolium-based PILs as well as the emerging ionene substructures. For this purpose, four ML models: CatBoost, Random Forest, XGBoost, and LightGBM were employed by incorporating chemical structure and temperature as the models’ inputs. The best-performing model was further employed to estimate the conductivity of novel ionenes, offering insights into the potential of advanced polymer architectures for next-generation LIB electrolytes. This approach provides a cost-effective and intelligent pathway to accelerate the design of high-performance electrolyte materials. Full article
(This article belongs to the Special Issue Artificial Intelligence in Polymers)
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23 pages, 3337 KiB  
Article
Imbalance Charge Reduction in the Italian Intra-Day Market Using Short-Term Forecasting of Photovoltaic Generation
by Cristina Ventura, Giuseppe Marco Tina and Santi Agatino Rizzo
Energies 2025, 18(15), 4161; https://doi.org/10.3390/en18154161 - 5 Aug 2025
Abstract
In the Italian intra-day electricity market (MI-XBID), where energy positions can be adjusted up to one hour before delivery, imbalance charges due to forecast errors from non-programmable renewable sources represent a critical issue. This work focuses on photovoltaic (PV) systems, whose production variability [...] Read more.
In the Italian intra-day electricity market (MI-XBID), where energy positions can be adjusted up to one hour before delivery, imbalance charges due to forecast errors from non-programmable renewable sources represent a critical issue. This work focuses on photovoltaic (PV) systems, whose production variability makes them particularly sensitive to forecast accuracy. To address these challenges, a comprehensive methodology for assessing and mitigating imbalance penalties by integrating a short-term PV forecasting model with a battery energy storage system is proposed. Unlike conventional approaches that focus exclusively on improving statistical accuracy, this study emphasizes the economic and regulatory impact of forecast errors under the current Italian imbalance settlement framework. A hybrid physical-artificial neural network is developed to forecast PV power one hour in advance, combining historical production data and clear-sky irradiance estimates. The resulting imbalances are analyzed using regulatory tolerance thresholds. Simulation results show that, by adopting a control strategy aimed at maintaining the battery’s state of charge around 50%, imbalance penalties can be completely eliminated using a storage system sized for just over 2 equivalent hours of storage capacity. The methodology provides a practical tool for market participants to quantify the benefits of storage integration and can be generalized to other electricity markets where tolerance bands for imbalances are applied. Full article
(This article belongs to the Special Issue Advanced Forecasting Methods for Sustainable Power Grid: 2nd Edition)
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41 pages, 7308 KiB  
Review
Challenges and Opportunities for Extending Battery Pack Life Using New Algorithms and Techniques for Battery Electric Vehicles
by Pedro S. Gonzalez-Rodriguez, Jorge de J. Lozoya-Santos, Hugo G. Gonzalez-Hernandez, Luis C. Felix-Herran and Juan C. Tudon-Martinez
World Electr. Veh. J. 2025, 16(8), 442; https://doi.org/10.3390/wevj16080442 - 5 Aug 2025
Abstract
The shift from Internal Combustion Engine Vehicles (ICEVs) to Battery Electric Vehicles (BEVs) has accelerated global efforts to decarbonize transportation. However, battery degradation, high costs, and limited lifespan remain critical barriers. This review synthesizes recent innovations to extend Li-ion battery life in BEVs [...] Read more.
The shift from Internal Combustion Engine Vehicles (ICEVs) to Battery Electric Vehicles (BEVs) has accelerated global efforts to decarbonize transportation. However, battery degradation, high costs, and limited lifespan remain critical barriers. This review synthesizes recent innovations to extend Li-ion battery life in BEVs by exploring advances in degradation modeling, adaptive Battery Management Systems (BMSs), electronic component simulations, and real-world usage profiling. The authors have systematically analyzed over 80 recent studies using a PRISMA-guided review protocol. A novel comparative framework highlights gaps in current literature, particularly regarding real-world driving impacts, ripple current effects, and second-life battery applications. This review article critically compares model-driven, data-driven, and hybrid model approaches, emphasizing trade-offs in interpretability, accuracy, and deployment feasibility. Finally, the review links battery life extension to broader sustainability metrics, including circular economy models and predictive maintenance algorithms. This review offers actionable insights for researchers, engineers, and policymakers aiming to design longer-lasting and more sustainable electric mobility systems. Full article
(This article belongs to the Special Issue Electric Vehicle Battery Pack and Electric Motor Sizing Methods)
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28 pages, 3960 KiB  
Article
Electric Bus Battery Energy Consumption Estimation and Influencing Features Analysis Using a Two-Layer Stacking Framework with SHAP-Based Interpretation
by Runze Liu, Jianming Cai, Lipeng Hu, Benxiao Lou and Jinjun Tang
Sustainability 2025, 17(15), 7105; https://doi.org/10.3390/su17157105 - 5 Aug 2025
Abstract
The widespread adoption of electric buses represents a major step forward in sustainable transportation, but also brings new operational challenges, particularly in terms of improving their efficiency and controlling costs. Therefore, battery energy consumption management is a key approach for addressing these issues. [...] Read more.
The widespread adoption of electric buses represents a major step forward in sustainable transportation, but also brings new operational challenges, particularly in terms of improving their efficiency and controlling costs. Therefore, battery energy consumption management is a key approach for addressing these issues. Accurate prediction of energy consumption and interpretation of the influencing factors are essential for improving operational efficiency, optimizing energy use, and reducing operating costs. Although existing studies have made progress in battery energy consumption prediction, challenges remain in achieving high-precision modeling and conducting a comprehensive analysis of the influencing features. To address these gaps, this study proposes a two-layer stacking framework for estimating the energy consumption of electric buses. The first layer integrates the strengths of three nonlinear regression models—RF (Random Forest), GBDT (Gradient Boosted Decision Trees), and CatBoost (Categorical Boosting)—to enhance the modeling capacity for complex feature relationships. The second layer employs a Linear Regression model as a meta-learner to aggregate the predictions from the base models and improve the overall predictive performance. The framework is trained on 2023 operational data from two electric bus routes (NO. 355 and NO. W188) in Changsha, China, incorporating battery system parameters, driving characteristics, and environmental variables as independent variables for model training and analysis. Comparative experiments with various ensemble models demonstrate that the proposed stacking framework exhibits superior performance in data fitting. Furthermore, XGBoost (Extreme Gradient Boosting, version 2.1.4) is introduced as a surrogate model to approximate the decision logic of the stacking framework, enabling SHAP (SHapley Additive exPlanations) analysis to quantify the contribution and marginal effects of influencing features. The proposed stacked and surrogate models achieved superior battery energy consumption prediction accuracy (lowest MSE, RMSE, and MAE), significantly outperforming benchmark models on real-world datasets. SHAP analysis quantified the overall contributions of feature categories (battery operation parameters: 56.5%; driving characteristics: 42.3%; environmental data: 1.2%), further revealing the specific contributions and nonlinear influence mechanisms of individual features. These quantitative findings offer specific guidance for optimizing battery system control and driving behavior. Full article
(This article belongs to the Section Sustainable Transportation)
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