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Keywords = ultra-thin sensor

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26 pages, 7367 KB  
Review
Plant Wearable Sensors: A Comparative Review of Invasive and Non-Invasive Approaches for Real-Time Plant Health Monitoring
by Jialiang Zheng, Qingmin Pan, Yixue Zhang, Chuandong Guo, Hanping Mao and Xiaodong Zhang
Agriculture 2026, 16(18), 1937; https://doi.org/10.3390/agriculture16181937 - 8 Sep 2026
Viewed by 252
Abstract
Plant wearable sensors have emerged as a transformative technology for precision agriculture and plant phenotyping, enabling in situ, real-time, and continuous acquisition of physiological signals from plant surfaces or internal tissues. However, existing reviews have organized the literature by monitoring targets, sensing functions, [...] Read more.
Plant wearable sensors have emerged as a transformative technology for precision agriculture and plant phenotyping, enabling in situ, real-time, and continuous acquisition of physiological signals from plant surfaces or internal tissues. However, existing reviews have organized the literature by monitoring targets, sensing functions, or material platforms, without systematically comparing technologies from the fundamental dimension of the degree of intervention imposed on plants. Drawing on representative studies identified through a structured literature search, this review establishes a three-tier classification framework—invasive, minimally invasive, and non-invasive—and conducts a head-to-head comparison across six dimensions: signal characteristics, plant disturbance, long-term stability, manufacturing complexity, field deployability, and biosafety. The results reveal that invasive sensors (nanobionic probes, implantable microelectrodes, and organic electrochemical transistors) achieve nM–pM detection limits, yet wound responses generally limit their effective monitoring duration to the order of days; non-invasive sensors (flexible patches, strain sensors, and multimodal platforms) support weeks-to-months of continuous monitoring and are amenable to scaled deployment, but the indirectness of surface signals confines detection limits to the μM level; minimally invasive technologies (microneedle arrays and ultra-thin microelectrodes) offer a compromise between the two extremes. On this basis, a decision framework based on three-layer selection is proposed to guide technology selection across laboratory research, field deployment, and controlled environment agriculture. Future efforts should focus on standardized performance evaluation protocols, biodegradable self-powered systems, and the integration of invasive–non-invasive hybrid sensing networks with plant digital twins. Full article
(This article belongs to the Special Issue Integrating Spectroscopy and Machine Learning for Crop Phenotyping)
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18 pages, 5006 KB  
Article
Arrayed Micropillar Ionic Film Iontronic Flexible Pressure Sensor and Its Wearable Sensing Applications
by Wenzhen Liang and Xiaodong Huang
Micromachines 2026, 17(9), 995; https://doi.org/10.3390/mi17090995 - 23 Aug 2026
Viewed by 272
Abstract
Flexible pressure sensors serve as core sensing components for wearable health monitoring systems, electronic skins for soft robots, and flexible human–machine interaction devices. Benefiting from the interfacial electric double-layer polarization effect, iontronic sensing delivers far higher pressure response sensitivity than conventional parallel-plate capacitive [...] Read more.
Flexible pressure sensors serve as core sensing components for wearable health monitoring systems, electronic skins for soft robots, and flexible human–machine interaction devices. Benefiting from the interfacial electric double-layer polarization effect, iontronic sensing delivers far higher pressure response sensitivity than conventional parallel-plate capacitive sensors, endowing it with distinctive advantages in the detection of weak physiological signals. Nevertheless, current dense ionic thin-film dielectric layers suffer from limited deformation space under compression and poor low-pressure sensing capability. Mainstream high-precision micropillar arrays are fabricated via photolithography, 3D printing, and metal etching molds, which require costly equipment and complicated fabrication procedures, making large-area mass production unfeasible. Random frosted concave-convex microstructures feature disordered dimensions, leading to severe device hysteresis and narrow linear ranges, which fail to achieve ultrahigh sensitivity alongside a wide pressure detection range simultaneously. To address the aforementioned multiple bottlenecks, this paper proposes a low-cost resin template replication process to fabricate TPU-based ionic thin-film dielectric layers with ordered micropillar array microstructures. Combined with inkjet-printed silver conductive PI flexible electrodes, an iontronic flexible pressure sensor with a sandwich layered structure is constructed. Multi-dimensional investigations including microscopic morphology characterization, electromechanical sensing performance calibration, and human wearable application tests are systematically implemented to thoroughly elucidate the synergistic enhancement mechanism of the arrayed micropillars. Test results demonstrate that the effective pressure detection range of the sensor spans 0–1038 kPa, accommodating ultra-low pressures such as pulse signals as well as medium-to-high-pressure loads including joint bending. The sensitivity reaches 23.27 kPa−1 within the low-pressure range of 0–200 kPa and remains stable at 3.52 kPa−1 in the high-pressure range of 200–1038 kPa, with piecewise linear fitting correlation coefficients of 0.93 and 0.96 respectively. Both the response time and recovery time of the device are 40 ms, and the hysteresis error throughout the loading-unloading cycle is merely 2.62%. After 20,000 consecutive cyclic loading-unloading tests, the peak capacitance output only decays by 5.1%, verifying outstanding mechanical fatigue resistance and electrical stability. Validations in multi-scenario applications prove that the sensor can accurately capture human physiological and motion signals including radial artery pulses, laryngeal deformation induced by multi-syllable vocalization, and multi-angle bending of fingers and elbow joints, suitable for home-based health monitoring, quantitative rehabilitation training, flexible tactile interaction and other scenarios. The entire fabrication process eliminates high-precision micro-nano processing equipment such as photolithography systems, plasma etchers and 3D printers; only general chemical raw materials and conventional laboratory instruments are adopted. The reusable templates enable low manufacturing costs and large-area coating forming, offering a novel low-cost technical solution for the engineering implementation and industrialization of high-performance iontronic flexible pressure sensors. Full article
(This article belongs to the Special Issue Advances in Pressure Sensors)
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15 pages, 7129 KB  
Article
Design and Simulation of a Mass Sensor Using Nanoscale Hf0.5Zr0.5O2 Piezoelectric Membranes with Loading Platform
by Zhicong Li, Haoqi Lyu, Jiahui Xie, Wuhao Yang, Zhuohui Liu, Zhenxiang Qi, Kunfeng Wang, Chen Ge and Xudong Zou
Nanomaterials 2026, 16(14), 862; https://doi.org/10.3390/nano16140862 - 13 Jul 2026
Viewed by 1265
Abstract
Resonant mass sensors based on micro/nanoelectromechanical systems (MEMS/NEMS) offer a promising approach for label-free gravimetric detection. However, practical applications often require not only high sensitivity but also improved loading repeatability and reduced dependence on mass loading position. In this work, a suspended resonant [...] Read more.
Resonant mass sensors based on micro/nanoelectromechanical systems (MEMS/NEMS) offer a promising approach for label-free gravimetric detection. However, practical applications often require not only high sensitivity but also improved loading repeatability and reduced dependence on mass loading position. In this work, a suspended resonant mass sensor based on a 10 nm-thick Hf0.5Zr0.5O2 (HZO) piezoelectric film is proposed. A central silicon loading platform is introduced to provide a mechanically robust and spatially uniform sensing region. A Kirchhoff plate model incorporating residual stress is established to analyze the effects of residual stress and platform geometry on the resonant characteristics. The device is fabricated by combining SOI micromachining with wet transfer of the ultrathin HZO film. Laser Doppler vibrometry measurements show a first-order resonant frequency of 1.303 MHz and a quality factor of 342, corresponding to an extracted residual stress of approximately 1.319 GPa. Finite element simulations calibrated by experimental parameters indicate a uniform first-mode displacement distribution and a linear frequency response to added mass from 0 to 1 ng. The obtained mass sensitivities are 150.7 Hz/pg and 166.8 Hz/pg from finite element and analytical models, respectively. The proposed structure provides a feasible route toward repeatable pg-level resonant mass sensing based on ultrathin piezoelectric films. Full article
(This article belongs to the Special Issue HfO2-Based Ferroelectric Thin Films and Devices)
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19 pages, 2427 KB  
Article
OLED-Based Luminous Safety Garment for Enhancing the Visibility of Elderly Pedestrians
by Suji Kim, Jayun Gu and Seok Ho Cho
Textiles 2026, 6(2), 70; https://doi.org/10.3390/textiles6020070 - 12 Jun 2026
Viewed by 356
Abstract
The increasing incidence of traffic accidents involving elderly pedestrians has highlighted the necessity for effective strategies to improve visibility in low-light environments. Conventional safety garments based on retroreflective materials or optical fibers exhibit limitations, including passive operation and low luminance. In this study, [...] Read more.
The increasing incidence of traffic accidents involving elderly pedestrians has highlighted the necessity for effective strategies to improve visibility in low-light environments. Conventional safety garments based on retroreflective materials or optical fibers exhibit limitations, including passive operation and low luminance. In this study, a textile-based organic light-emitting diode (OLED) safety garment with automatic light-sensing functionality is proposed to overcome these limitations. The OLED devices were fabricated on an ultrathin polyethylene terephthalate (PET) substrate and transferred onto a textile substrate to maintain flexibility and wearability. A light-emitting module incorporating a LilyPad Arduino and ambient light sensor was implemented to enable automatic illumination under low-light conditions. The fabricated textile-based OLED exhibited a luminance of 550 cd/m2 at 4.5 V and maintained stable performance after transfer, with a T50 lifetime of 485 h. Thermal analysis showed a minimal temperature increase of 2.9 °C after 5 h of operation, remaining below body temperature. Moreover, mechanical testing confirmed over 95% luminance retention after 2,000 bending cycles. The fabricated OLED-based luminous safety garment exhibited lightweight wearability with a total weight of 140 g and improved visibility at observation distances of up to 50 m under low-light conditions. These results indicate that the proposed OLED-based luminous safety garment can offer a viable solution for enhancing the safety of elderly pedestrians. Full article
(This article belongs to the Special Issue Next-Generation Textile-Based Electronics and Applications)
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17 pages, 4160 KB  
Article
High-Concentration Gold Nanoparticle Pastes for Advanced Deposition-Based Sensor Manufacturing
by Aleksandra Motyka, Sławomir Drozdek, Nina Szczotka, Iwona Grądzka-Kurzaj, Krzysztof Kubica, Aneta Wiatrowska and Karol Malecha
Sensors 2026, 26(11), 3507; https://doi.org/10.3390/s26113507 - 2 Jun 2026
Viewed by 998
Abstract
There is a growing demand for extreme miniaturization and enhanced sensitivity in next-generation sensing systems, including wearable devices and bioelectronics. Such advanced platforms require highly conductive, biocompatible, and mechanically robust architectures capable of conforming to dynamic surfaces. Conventional metallic thin-film fabrication techniques have [...] Read more.
There is a growing demand for extreme miniaturization and enhanced sensitivity in next-generation sensing systems, including wearable devices and bioelectronics. Such advanced platforms require highly conductive, biocompatible, and mechanically robust architectures capable of conforming to dynamic surfaces. Conventional metallic thin-film fabrication techniques have reached their fundamental physicochemical limits, often suffering from suboptimal mechanical strength, complex multi-step processing, and high costs. In contrast, additive manufacturing methodologies offer streamlined microfabrication, yet traditional printing methods frequently struggle with low-viscosity constraints, insufficient metal loading, and significant material losses. This paper covers the morphological fidelity, mechanical resilience, and electrical performance of rheologically tailored, high-concentration (above 90%) gold nanoparticle paste deposited via Ultra-Precise Dispensing (UPD) technology. The capability of the UPD system to print complex, high-density fractal geometries with linewidths down to 5 μm is evaluated on both rigid and flexible substrates, glass and polyimide, respectively. The mechanical structural integrity of these conductive traces is characterized under initial 360-degree bending tests. Finally, the electrical stability and thermal response of a printed proof-of-concept temperature sensor are evaluated. The printed fractal microstructures exhibit good resolution and the fabricated sensor demonstrates good stability, displaying a linear thermal response with a temperature coefficient of resistance of 1.98·10−3 °C−1, validating this combined material-deposition approach for microelectronics. Full article
(This article belongs to the Section Industrial Sensors)
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17 pages, 2620 KB  
Article
Characterization of an Ultra-Thin Silicon Strain Gauge Exposed to Gamma Ray Irradiation
by Fan Yang, Hao Liu, Masahito Takakuwa, Tomoyuki Yokota, Takao Someya, Jarred W. Fastier-Wooller, Shun Muramatsu, Michitaka Yamamoto, Kenta Murakami, Toshihiro Itoh and Seiichi Takamatsu
Sensors 2026, 26(8), 2514; https://doi.org/10.3390/s26082514 - 19 Apr 2026
Viewed by 783
Abstract
Microelectromechanical systems are being increasingly deployed in nuclear industry robotics, where their great sensitivity and mechanically stable silicon structures enable reliable sensing in radiation-exposed environments. An ultra-thin silicon strain gauge without an oxide substrate layer designed for robotic electronic skin is evaluated under [...] Read more.
Microelectromechanical systems are being increasingly deployed in nuclear industry robotics, where their great sensitivity and mechanically stable silicon structures enable reliable sensing in radiation-exposed environments. An ultra-thin silicon strain gauge without an oxide substrate layer designed for robotic electronic skin is evaluated under Co-60 γ irradiation, representative of nuclear decommissioning conditions. The sensor performance is evaluated based on electrical measurements conducted before and after irradiation, focusing on cumulative radiation-induced effects. The results show that silicon strain gauge signal maintains a high linearity (R2 > 0.99) under strain. Across an accumulated dose range up to approximately 15 Gy, only minor variations are observed, including a resistance increase within 1.3% and a reduction in gauge factor within 5% for most specimens. The radiation-induced resistance increases and sensitivity degradation results in a maximum strain estimation error of approximately 22.5 με (≈3.5%) within the tested operating range below 700 με. Full article
(This article belongs to the Special Issue Motor Control and Remote Handling in Robotic Applications)
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25 pages, 4839 KB  
Article
Modeling an SPR Sensor for Carcinoma-Related Refractive-Index Detection: The Case of CaF2/Au/Si3N4/BP Multilayer System
by Talia Tene, Martha Ximena Dávalos Villegas and Cristian Vacacela Gomez
Biosensors 2026, 16(4), 198; https://doi.org/10.3390/bios16040198 - 1 Apr 2026
Cited by 1 | Viewed by 1220
Abstract
A thin-film surface plasmon resonance (SPR) sensor is presented using a prism-coupled Kretschmann configuration and an optimized multilayer architecture incorporating black phosphorus (BP) as an ultrathin overlayer. The response is modeled at 633 nm under TM polarization using the transfer-matrix method. Low-concentration sensing [...] Read more.
A thin-film surface plasmon resonance (SPR) sensor is presented using a prism-coupled Kretschmann configuration and an optimized multilayer architecture incorporating black phosphorus (BP) as an ultrathin overlayer. The response is modeled at 633 nm under TM polarization using the transfer-matrix method. Low-concentration sensing conditions in the 1–5 ng/mL range are represented through small effective-refractive-index perturbations of the aqueous sensing medium, providing a preliminary optical framework for evaluating refractive-index response in biosensing-related scenarios. The coupling prism, Au film thickness, and Si3N4 spacer thickness are optimized to control resonance depth, linewidth, and angular shift. The optimized CaF2/Au/Si3N4/BP configuration exhibits systematic condition-dependent displacement of the SPR minimum and an evanescent-field distribution that remains strongly localized at the sensing interface while extending into the sensing medium, enabling refractive-index interrogation. High angular sensitivity is obtained at low levels, reaching 517.62°/RIU at 2 ng/mL and 482.82°/RIU at 1 ng/mL, with quality factors above 120 RIU−1 in the same regime. Composite indicators (figure of merit and contrast signal factor) peak at intermediate levels, whereas resonance broadening at higher levels reduces the quality factor and increases the inferred limit of detection, evidencing a sensitivity–resolution trade-off. Benchmarking against reported SPR platforms indicates that BP-assisted interface engineering provides a competitive low-level operating window within a preliminary refractive-index-sensing framework that is relevant to future biosensor design. These results motivate further experimental validation, including BP stabilization, surface biofunctionalization, and practical implementation under liquid-phase sensing conditions. Full article
(This article belongs to the Special Issue Biosensors for Monitoring and Diagnostics, 2nd Edition)
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14 pages, 5192 KB  
Article
Ultrasensitive Microfiber Biosensor with Synergistic Sensitization of Gold Nanoparticles and Two-Dimensional Material Black Phosphorus for Detection of BRCA1 Gene Synthetic Sequence
by Lina Wang, Duo Yi, Youfu Geng, Xuejin Li, Chong Li and Junyu Niu
Biosensors 2026, 16(3), 165; https://doi.org/10.3390/bios16030165 - 16 Mar 2026
Viewed by 826
Abstract
Sensitive quantitative detection of breast cancer gene synthetic sequences is crucial for related biosensing research. To address the limitations of traditional sensors for detecting ultra-low concentrations, this study developed a novel fiber-optic biosensor by combining nanomaterial sensitization with nanoparticle signal amplification strategies. A [...] Read more.
Sensitive quantitative detection of breast cancer gene synthetic sequences is crucial for related biosensing research. To address the limitations of traditional sensors for detecting ultra-low concentrations, this study developed a novel fiber-optic biosensor by combining nanomaterial sensitization with nanoparticle signal amplification strategies. A fiber optic sensor based on single-mode fiber-thin-core fiber-multimode fiber-single-mode fiber structure was fabricated and functionalized with black phosphorus (BP) nano-interface. The Au@cDNA complex was prepared by covalently immobilizing sulfhydryl-modified complementary DNA (cDNA) on the surface of gold nanoparticles (AuNPs). The complex specifically hybridized with the probe DNA (pDNA) immobilized on the surface of the sensor. The experimental results show that this sensor has a sensitivity of 0.793 nm/lgM and a detection limit of 20.27 fM in the concentration range of 100 fM to 100 nM. Specifically, the BP-functionalized sensor exhibits superior dynamic range, higher sensitivity, and lower detection limits for detecting Au@cDNA. The synergistic effect of interfacial sensitization by BP and signal amplification by AuNPs significantly enhances detection performance, providing a promising platform for ultra-sensitive biosensing applications. Full article
(This article belongs to the Special Issue Fiber Optic Biosensors: Advancements and Applications)
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17 pages, 1817 KB  
Article
Design and Numerical Analysis of an Ultra-Sensitive π-Configuration Fibre Optic-Based SPR Sensor: Dual Plasmonic Enhancement for Low-Refractive-Index Biomolecular Detection
by John Ehiabhili, Radhakrishna Prabhu and Somasundar Kannan
Photonics 2026, 13(2), 147; https://doi.org/10.3390/photonics13020147 - 3 Feb 2026
Cited by 3 | Viewed by 788
Abstract
Surface plasmon resonance (SPR)-based optical fibre sensors have transformed label-free biosensing; however, single-interface evanescent field interactions continue to limit their sensitivity. This study presents a novel π-configuration optical fibre-based surface plasmon resonance sensor that greatly increases sensitivity by enabling dual plasmonic excitation on [...] Read more.
Surface plasmon resonance (SPR)-based optical fibre sensors have transformed label-free biosensing; however, single-interface evanescent field interactions continue to limit their sensitivity. This study presents a novel π-configuration optical fibre-based surface plasmon resonance sensor that greatly increases sensitivity by enabling dual plasmonic excitation on two symmetrically polished surfaces coated with optimized metallic thin films (Ag, Au, or Cu). We show, using finite element method simulations in COMSOL Multiphysics v6.3, that the π-configuration increases the interaction volume between the analyte and guided light, resulting in an enhanced sensitivity of 3300 nm/RIU for silver at refractive index (RI) 1.37–1.38, which is a 120% improvement over traditional D-shaped sensors (1500 nm/RIU). The maximum field norm for the π-configuration sensor is approximately 1.4 times greater than the maximum observed for the D-shaped SPR sensor at an analyte RI of 1.38. The sensor’s performance is evaluated using full-width half-maximum, wavelength sensitivity, and wavelength interrogation metrics. For the π-configuration sensor at an analyte RI of 1.38, the values of the FWHM, figure of merit, detection accuracy, and confinement loss were 36 nm, 94.29 RIU−1, 0.94, and 38.5 dB/cm, respectively. The results obtained are purely simulated using COMSOL. With the support of electric field confinement analysis, a thorough theoretical framework describes the crucial coupling regime that causes ultra-high sensitivity at low RI. This design provides new opportunities for environmental monitoring, low-abundance biomarker screening, and early-stage virus detection, where it is necessary to resolve minute RI changes with high precision. Full article
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13 pages, 2415 KB  
Article
Non-Fullerene Organic Semiconductor ITIC as a Redox Mediator in Electrochemical Glucose Biosensors
by Maurício A. P. Papi, Victor G. Scheidweiler, Sandra de Melo Cassemiro, Leni C. Akcelrud, Marcio F. Bergamini and Luiz Humberto Marcolino-Junior
Sensors 2025, 25(24), 7535; https://doi.org/10.3390/s25247535 - 11 Dec 2025
Viewed by 966
Abstract
ITIC’s superior electron-accepting capacity and efficient oxygen reduction motivated the design of a sensor to enhance sensitivity, selectivity, and stability over conventional oxygen-dependent or fullerene-based systems. As oxygen acts as the terminal reagent in enzymatic glucose oxidation, we developed an ITIC-mediated glucose oxidase [...] Read more.
ITIC’s superior electron-accepting capacity and efficient oxygen reduction motivated the design of a sensor to enhance sensitivity, selectivity, and stability over conventional oxygen-dependent or fullerene-based systems. As oxygen acts as the terminal reagent in enzymatic glucose oxidation, we developed an ITIC-mediated glucose oxidase (GOx) biosensor on glassy carbon (GCE) and screen-printed carbon electrodes (SPCE). ITIC, a non-fullerene organic semiconductor, was drop-cast onto the electrode to catalyze oxygen reduction, followed by GOx immobilization in a chitosan matrix. Scanning electron microscopy (SEM) confirmed uniform, ultrathin coatings without significant morphological changes upon ITIC and GOx deposition. Electrochemical studies (cyclic (CV) and differential pulse voltammetry (DPV)) revealed a distinct ITIC reduction peak at –0.7 V (vs. Ag/AgCl) and a glucose-dependent current decrease, consistent with mediated electron transfer during enzymatic oxidation. Under optimized conditions, the GCE-based biosensor showed a sensitivity of 10.7 μA L mmol−1, a linear dynamic range (LDR) of 0.10–1.00 mmol L−1, and detection (LOD)/quantification (LOQ) limits of 0.02 and 0.06 mmol L−1, respectively. The SPCE device displayed sensitivity (3.8 μA L mmol−1) and maintained excellent linearity (R2 > 0.99) with LOD and LOQ of 0.05 and 0.16 mmol L−1. Both platforms showed good precision (RSD < 5%) and reliable recovery in deproteinized plasma and artificial tears (90–104%). The superior performance of the GCE is attributed to higher ITIC loading, faster electron transfer, and reduced background current, while the SPCE offers a low-cost, disposable format with sufficient analytical performance for point-of-care glucose monitoring. Full article
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17 pages, 2654 KB  
Article
Rational Design of Au/Mg Plasmonic Nanohole Arrays for Efficient Hydrogen Sensing
by Jiyu Feng, Yuting Liu, Xinyi Chen, Mingyu Cheng and Bin Ai
Technologies 2025, 13(12), 564; https://doi.org/10.3390/technologies13120564 - 3 Dec 2025
Cited by 1 | Viewed by 728
Abstract
Plasmonic nanohole arrays (NAs) integrating Au and hydrogen-responsive Mg enable dynamic spectral tuning via the Mg → MgH2 transition. Using finite-difference time-domain (FDTD) numerical simulations, we systematically investigate how layer sequence, Au/Mg ratio, total thickness, and stacking number govern extraordinary optical transmission [...] Read more.
Plasmonic nanohole arrays (NAs) integrating Au and hydrogen-responsive Mg enable dynamic spectral tuning via the Mg → MgH2 transition. Using finite-difference time-domain (FDTD) numerical simulations, we systematically investigate how layer sequence, Au/Mg ratio, total thickness, and stacking number govern extraordinary optical transmission (EOT) resonances. Mg–Au–Mg architectures exhibit the strongest hydrogen response, delivering resonance shifts up to 275 nm and FoM > 1, owing to direct plasmon–hydride coupling at surface Mg layers. Varying the Au/Mg ratio reveals a trade-off: Mg-rich stacks maximize spectral tunability but suffer from broadened, unstable resonances, while Au-rich stacks sustain sharp modes with limited sensitivity; optimal performance arises at intermediate compositions. Thickness dependence shows that ultrathin films (<50 nm) achieve giant shifts (>600 nm) with high contrast, whereas thicker multilayers lose responsiveness. Finally, stacking analysis uncovers an odd–even effect, with Mg-terminated arrays providing larger shifts than Au-terminated ones. These results establish design rules for hydrogen plasmonic sensors, emphasizing resonance engineering through rational layer ordering and composition control. Full article
(This article belongs to the Special Issue New Technologies for Sensors)
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21 pages, 5423 KB  
Article
Fabrication of Sub-50 nm Three-Dimensional Rhombic Zero-Depth PDMS Nanopores with Enhanced Conductance via Silicon Micro-Blade Molding
by Mohammad Matin Behzadi, Philippe Renaud and Mojtaba Taghipoor
Micromachines 2025, 16(12), 1375; https://doi.org/10.3390/mi16121375 - 2 Dec 2025
Cited by 2 | Viewed by 1026
Abstract
Zero-depth nanopores present a promising solution to the challenges associated with ultrathin membranes used in solid-state resistive pulse sensors for DNA sequencing. Most existing fabrication methods are either complex or lack the nanoscale precision required. In this study, we introduce a cost-effective approach [...] Read more.
Zero-depth nanopores present a promising solution to the challenges associated with ultrathin membranes used in solid-state resistive pulse sensors for DNA sequencing. Most existing fabrication methods are either complex or lack the nanoscale precision required. In this study, we introduce a cost-effective approach that combines PDMS molding at the intersection of silicon micro-blades with an innovative high-resolution nano-positioning technique. These blades are created through photolithography and a two-step KOH wet etching process, allowing for the formation of sub-50 nm 3D rhombic zero-depth nanopores featuring large vertex angles. To address the limitations of SEM imaging—such as dielectric charging and deformation of PDMS membranes under electron beam exposure—we devised a finite element model (FEM) that correlates electrical conductance with pore size and electrolyte concentration. This model aligns closely with experimental data, yielding a mean absolute percentage error of 3.69%, thereby enabling real-time indirect sizing of the nanopores based on the measured conductance. Additionally, we identified a critical channel length beyond which pore resistance becomes negligible, facilitating a linear relationship between conductance and pore diameter. The nanopores produced using this method exhibited a 2.4-fold increase in conductance compared to earlier designs, highlighting their potential for high-precision DNA sequencing applications. Full article
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14 pages, 4228 KB  
Article
Room Temperature UV Photodetector Based on Aero-Titania
by Mircea Nicolaescu, Tudor Braniste, Corina Orha, Mina-Ionela Morariu, Sebastian Lehmann, Kornelius Nielsch, Ion M. Tiginyanu, Raluca Faur, Victor Zalamai, Carmen Lazau and Cornelia Bandas
Int. J. Mol. Sci. 2025, 26(22), 11035; https://doi.org/10.3390/ijms262211035 - 14 Nov 2025
Cited by 1 | Viewed by 1075
Abstract
This research demonstrates, for the first time, the integration of aero-titania material in sensor devices. An innovative approach for the practical application of aero-titania (aero-TiO2) materials in photodetectors and the characterization under ultraviolet irradiation was assessed. The fabrication of aero-materials was [...] Read more.
This research demonstrates, for the first time, the integration of aero-titania material in sensor devices. An innovative approach for the practical application of aero-titania (aero-TiO2) materials in photodetectors and the characterization under ultraviolet irradiation was assessed. The fabrication of aero-materials was carried out through the atomic layer deposition (ALD) of titanium dioxide ultrathin layers on a sacrificial network consisting of zinc oxide micro-tetrapods. This process was followed by a selective etching of the sacrificial ZnO template and formation of aero-titania hollow micro-tetrapods. The obtained material has been characterized using UV-Vis spectroscopy, scanning electron microscopy (SEM), and X-ray diffraction (XRD) analysis. The development of photodetectors was achieved through the sequential spin-coating deposition of aero-TiO2 onto an interdigitated ceramic electrode. The obtained results show that, for high-intensity ultraviolet, the maximum sensitivity was reached for the two-deposited-layer aero-TiO2 sensor at about 23, since for the low-intensity UV the highest sensitivity was recorded for the one-deposited-layer aero-TiO2 sensor at about 12. In terms of the responsivity, the highest response was obtained for the one-deposited-layer aero-TiO2 sensor under low-intensity illumination, reaching about 1.23 × 10−4 A W−1 cm−2. Thus, the aero-TiO2 structure demonstrates the practical viability and application potential of this emerging class of materials in advanced sensing technologies. Full article
(This article belongs to the Special Issue State-of-the-Art Electrochemical Reaction Technologies)
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27 pages, 3139 KB  
Review
Intelligent Sensing and Responsive Separators for Lithium Batteries Using Functional Materials and Coatings for Safety Enhancement
by Junbing Tang, Zhiyan Wang, Yongzheng Zhang, Duan Bin and Hongbin Lu
Coatings 2025, 15(11), 1325; https://doi.org/10.3390/coatings15111325 - 13 Nov 2025
Cited by 2 | Viewed by 2649
Abstract
With the increasing demand for high-energy-density lithium batteries, the role of separators has expanded significantly beyond conventional ion conduction and physical isolation. By integrating sensors and introducing functional coatings, separators have gained the ability to monitor internal states in real time and achieve [...] Read more.
With the increasing demand for high-energy-density lithium batteries, the role of separators has expanded significantly beyond conventional ion conduction and physical isolation. By integrating sensors and introducing functional coatings, separators have gained the ability to monitor internal states in real time and achieve adaptive regulation. This paper systematically reviews the latest research progress on separators modified with functional materials and coatings to achieve information sensing, intelligent response, and multifunctional integration. Notably, an electrochemical sensor based on MXene/MWCNTs-COOH/MOF-808 has been developed for rapid chemical detection; a fully printed ultra-thin flexible multifunctional sensor array has enabled multi-parameter synchronous monitoring; an ion-selective MOF-808-EDTA separator has induced uniform lithium-ion flux; and a PVDF-HFP/LLZTO/PVDF-HFP trilayer separator has maintained structural integrity at 300 °C. These innovative achievements fully demonstrate the enormous potential of intelligent separators in monitoring internal battery states, inhibiting dendrite growth, preventing thermal runaway, and significantly enhancing battery safety, cycle life, and energy density. This points to a transformative development path for the next generation of batteries with higher safety and intelligence. Full article
(This article belongs to the Special Issue Recent Progress on Functional Films and Surface Science)
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17 pages, 5594 KB  
Article
A Flexible Ultra-Thin Ultrasonic Transducer for Ice Detection on Curved Surfaces
by Yan Wang, Yuan Wang, Qingwen Lu, Chengxiang Zhu, Dawei Wu, Chunling Zhu and Yuan Wu
Aerospace 2025, 12(11), 997; https://doi.org/10.3390/aerospace12110997 - 7 Nov 2025
Cited by 1 | Viewed by 1388
Abstract
Icing phenomena occur on aircraft and unmanned aerial vehicles (UAVs) under extreme weather conditions. Ultrasonic detection technology is an effective method for measuring ice formation while maintaining the shape of the structure. However, current ultrasonic sensors, which are large and inflexible, are unsuitable [...] Read more.
Icing phenomena occur on aircraft and unmanned aerial vehicles (UAVs) under extreme weather conditions. Ultrasonic detection technology is an effective method for measuring ice formation while maintaining the shape of the structure. However, current ultrasonic sensors, which are large and inflexible, are unsuitable for irregular UAV bodies, limiting their applications in real scenarios. For the detection of icing on curved structure, this study proposes a novel flexible ultra-thin ultrasonic transducer (FUTUT). The transducer exhibits excellent flexibility, making it suitable for use on high-curvature wings. Firstly, the FUTUT was designed based on the material properties of the airframe and the sensitivity requirements for ice detection, following the design guidelines for 1-3 type piezocomposites. The fabrication process for the FUTUT was then investigated, and its flexibility and low-temperature resistance were tested. Finally, icing detection experiments were conducted in an icing wind tunnel (IWT), where the FUTUT of 9.82 MHz demonstrated an ice-thickness-detection sensitivity of 0.29 mm. Experimental results indicate that the FUTUT possesses superior flexibility and exhibits excellent stability in low-temperature environments. These results underscore the FUTUT’s promise for applications in ice detection on curved structures. Full article
(This article belongs to the Special Issue Deicing and Anti-Icing of Aircraft (Volume IV))
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