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Keywords = transition metal nitrides

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18 pages, 6041 KB  
Article
Synthesis of NiO/CoO@SiO2-10%g-C3N4 and NiO/CoO@SiO2-20%g-C3N4 for Effective Sweepout of Ciprofloxacin from Water
by Mutaz Salih, Soad S. Alzahrani, Tarig G. Ibrahim, Mohamed R. Elamin, Naif Alarifi, Ahmed A. Alhadi and Babiker Y. Abdulkhair
Inorganics 2026, 14(6), 162; https://doi.org/10.3390/inorganics14060162 - 14 Jun 2026
Viewed by 345
Abstract
This study investigated the impact of cobalt/nickel-silicate loadings on graphitic carbon nitride at 10% and 20% doses, designated (CoNiSi-10) and (CoNiSi-20), for the removal of ciprofloxacin (CPF), a hazardous, bioaccumulative antibiotic. The synthesized composites were characterized in detail using SEM, EDX, TEM, N [...] Read more.
This study investigated the impact of cobalt/nickel-silicate loadings on graphitic carbon nitride at 10% and 20% doses, designated (CoNiSi-10) and (CoNiSi-20), for the removal of ciprofloxacin (CPF), a hazardous, bioaccumulative antibiotic. The synthesized composites were characterized in detail using SEM, EDX, TEM, N2 adsorption–desorption, XRD, and FTIR techniques. The CoNiSi-10 and CoNiSi-20 exhibited CPF qt values of 64 and 107 mg g−1, respectively, which were consistent with the surface area results. Adsorption kinetics indicated that CPF uptake on CoNiSi-10 and CoNiSi-20 fitted the Lagergren model, with the liquid-film and intraparticle-diffusion mechanisms co-governing CPF sorption. The isotherm investigations indicated CPF adsorption on CoNiSi-10 and CoNiSi-20 aligned with the Langmuir model, suggesting a homogeneous surface, while the Dubinin-Radushkevich results primarily indicated physisorption-based CPF removal. The thermodynamic analyses supported the physisorption outcome and indicated that CPF sorption onto CoNiSi-10 and CoNiSi-20 was endothermic. A five-cycle reusability test yielded average efficiencies of 94% and 96% for CoNiSi-10 and CoNiSi-20, respectively, and an after-sorption analysis indicated their stability and robustness. The ease of synthesis and excellent sorption performance may nominate CoNiSi-10 and CoNiSi-20 as promising adsorbents for treating pharmaceutically contaminated wastewater. Full article
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16 pages, 3256 KB  
Article
Nacre-Inspired Flexible Mxene-Based Films for Multifunctional Applications in Supercapacitors and Piezoresistive Sensors
by Beibei Wang, Licheng Zhou, Sentao Wei, Qiuhang Zhu, Qun Wu and Chuan Cao
Sensors 2026, 26(12), 3762; https://doi.org/10.3390/s26123762 - 12 Jun 2026
Viewed by 345
Abstract
The explosive demand for flexible wearable and portable devices imposes stringent requirements on the mechanical, energy storage, and sensing properties of functional materials. Although two-dimensional (2D) transition metal carbides and nitrides (MXene) possess high conductivity and pseudocapacitance, their severe self-restacking and intrinsic brittleness [...] Read more.
The explosive demand for flexible wearable and portable devices imposes stringent requirements on the mechanical, energy storage, and sensing properties of functional materials. Although two-dimensional (2D) transition metal carbides and nitrides (MXene) possess high conductivity and pseudocapacitance, their severe self-restacking and intrinsic brittleness restrict their practical applications. Herein, a facile vacuum filtration and hot-pressing densification strategy is proposed to fabricate nacre-inspired MXene-based films. By incorporating one-dimensional (1D) high-aspect-ratio TEMPO-oxidized cellulose nanofibrils (TOCNFs), the self-restacking of MXene is effectively suppressed. The optimal M20F5 composite film exhibits a coordinated electromechanical balance, maintaining an electrical conductivity of 1.07 × 106 S m−1 while enduring 2124 folding cycles. For energy storage, the assembled symmetric supercapacitor delivers a specific capacitance of 828.92 F g−1 at 0.5 mA cm−2 and maintains an energy density of 13.75 Wh kg−1 at a power density of 9500 W kg−1. Furthermore, acting as a piezoresistive sensor, the film achieves reliable detection, spanning from bimodal gait recognition to subtle physiological pulses. This work establishes a viable material design strategy for next-generation supercapacitors and intelligent wearable systems. Full article
(This article belongs to the Special Issue 2D Materials for Advanced Sensing Technology)
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38 pages, 34913 KB  
Review
Recent Advances in Two-Dimensional Metallic MXenes as High-Performance Saturable Absorbers
by Xin Xiong, Jiancheng Zheng, Jiahao Huang, Yuxian Yang, Xiyan Huang and Chibiao Liu
Nanomaterials 2026, 16(12), 733; https://doi.org/10.3390/nano16120733 - 12 Jun 2026
Cited by 1 | Viewed by 289
Abstract
Passively mode-locked lasers, as essential tools for generating ultrashort pulses, have found widespread applications in industrial manufacturing, optical communications, biomedical imaging, and fundamental scientific research. Saturable absorbers serve as the key components governing the performance of such laser systems. Conventional saturable absorber materials, [...] Read more.
Passively mode-locked lasers, as essential tools for generating ultrashort pulses, have found widespread applications in industrial manufacturing, optical communications, biomedical imaging, and fundamental scientific research. Saturable absorbers serve as the key components governing the performance of such laser systems. Conventional saturable absorber materials, including semiconductor saturable absorber mirrors, carbon nanotubes, and graphene, however, suffer from inherent limitations in operational wavelength range, damage threshold, and environmental stability. In recent years, two-dimensional transition metal carbides and nitrides, known as MXenes, have emerged as a promising class of materials to address these challenges. Their unique metallic conductivity, broadband saturable absorption, ultrafast carrier dynamics, excellent thermal management capability, and versatile chemical tunability offer unprecedented opportunities for advanced saturable absorber applications. This review systematically summarizes the recent progress of MXene-based saturable absorbers, with an emphasis on their distinctive advantages in extending the mode-locked wavelength range, enhancing output pulse stability, and increasing the optical damage threshold. Furthermore, strategies for performance optimization through surface terminal group engineering, defect modulation, and heterostructure design are discussed in depth. Finally, the future prospects and key challenges toward industrial implementation of MXenes in ultrafast photonics are outlined, aiming to stimulate further advancements in high-performance ultrafast laser technology. Full article
(This article belongs to the Special Issue Low-Dimensional Nanomaterials for Optical and Laser Applications)
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50 pages, 38213 KB  
Review
Research Progress and Prospects of Ultra-High-Temperature Ceramics: Experimentation, Multiscale Simulation and Data-Driven Design
by Nan Qu, Wentao Zhou, Wei Zhang, Yong Liu, Lu Zheng, Dingbo Cao, Mingyi Tan, Jingchuan Zhu and Xinghong Zhang
Nanomaterials 2026, 16(11), 693; https://doi.org/10.3390/nano16110693 - 1 Jun 2026
Viewed by 795
Abstract
Ultra-high-temperature ceramics (UHTCs), including transition-metal carbides, nitrides, and diborides, have emerged as a class of promising structural materials for applications in extreme aerospace and energy environments. Their strong covalent–metallic bonding endows them with exceptionally high melting points, elastic moduli, and thermal stability. Nevertheless, [...] Read more.
Ultra-high-temperature ceramics (UHTCs), including transition-metal carbides, nitrides, and diborides, have emerged as a class of promising structural materials for applications in extreme aerospace and energy environments. Their strong covalent–metallic bonding endows them with exceptionally high melting points, elastic moduli, and thermal stability. Nevertheless, intrinsic brittleness, limited oxidation resistance, and poor sinterability remain key challenges for the engineering application of conventional UHTCs. Recently, novel material design strategies such as multiphase composites, microstructural engineering, and compositional complexity have emerged. Among these, high-entropy UHTCs (HE-UHTCs) have attracted significant attention due to their configurational entropy, lattice distortion, and sluggish diffusion effects, which collectively enhance oxidation resistance, thermal stability, sinterability, and mechanical performance. This review summarizes the crystal chemistry, mechanical behavior, oxidation, and ablation properties of conventional UHTCs and HE-UHTCs. The four core effects of HE-UHTCs—configurational entropy, lattice distortion, sluggish diffusion, and cocktail effects—are discussed in relation to their mechanical properties and oxidation resistance. The roles of computational materials science, including density functional theory (DFT), molecular dynamics (MD), and machine learning, in composition screening and property prediction are critically reviewed. Finally, key challenges and future directions for the rational design and engineering application of UHTCs are discussed. Full article
(This article belongs to the Special Issue Advanced Carbon/Ceramic Nanocomposites: Microstructure and Properties)
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39 pages, 3310 KB  
Review
MXene-Based Terahertz Metamaterial Biosensors: From Laboratory Simulation to Clinical Application
by Chenxu Jiang, Sitong Li, Junyu Chen, Haoqi Liu, Chenyang Jia, Changlin Yang, Juan Zhang, Jiahao Huang, Xu Xiao and Wenke Xie
Condens. Matter 2026, 11(2), 21; https://doi.org/10.3390/condmat11020021 - 28 May 2026
Viewed by 389
Abstract
Terahertz (THz) metamaterial biosensors have emerged as a powerful platform for label-free, non-ionizing biodetection, yet their clinical translation is severely hindered by limited sensitivity, poor anti-interference capability, and a fragmented research chain that rarely extends beyond simulation. Two-dimensional transition metal carbides/nitrides (MXenes) offer [...] Read more.
Terahertz (THz) metamaterial biosensors have emerged as a powerful platform for label-free, non-ionizing biodetection, yet their clinical translation is severely hindered by limited sensitivity, poor anti-interference capability, and a fragmented research chain that rarely extends beyond simulation. Two-dimensional transition metal carbides/nitrides (MXenes) offer a transformative alternative to conventional gold-based metamaterials, providing metal-like high conductivity, abundant surface functional groups for specific biomolecular capture, excellent biocompatibility, and mechanical flexibility. This review systematically examines the recent progress of MXene-based THz metamaterial biosensors, covering structural design strategies, material synergistic system, machine learning-assisted optimization, and performance evaluation metrics. While most studies remain in the simulation stage, a landmark in vivo validation by Yang et al. achieved real-time thrombus monitoring with 94.7% sensitivity and 92.3% specificity, bridging the gap between simulation and clinical application. We identified key bottlenecks hindering clinical translation and propose future directions toward clinically adaptive, full-chain development. This review provides a roadmap for transitioning MXene-based THz biosensors from laboratory simulation to practical point-of-care diagnostics. Full article
(This article belongs to the Special Issue Flexible Matter for Electronics, Photonics, and Energy Conversion)
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30 pages, 2233 KB  
Article
Physics-Constrained Neural ODEs for MXene Bandgap Prediction with Conformal Uncertainty
by Nida Kati and Ferhat Ucar
Nanomaterials 2026, 16(11), 673; https://doi.org/10.3390/nano16110673 - 27 May 2026
Viewed by 550
Abstract
Two-dimensional transition metal carbides and nitrides, known collectively as MXenes, are attractive photocatalyst candidates because their surface chemistry and atomic composition can be tuned over a wide compositional window. A crucial design quantity is the electronic bandgap, which selects whether a given MXene [...] Read more.
Two-dimensional transition metal carbides and nitrides, known collectively as MXenes, are attractive photocatalyst candidates because their surface chemistry and atomic composition can be tuned over a wide compositional window. A crucial design quantity is the electronic bandgap, which selects whether a given MXene couples with solar radiation and aligns with the redox levels of water splitting. High-fidelity bandgap calculations using the PBE0 hybrid functional are computationally expensive, which has motivated several machine learning surrogates. To the best of our knowledge, this is the first study to integrate a continuous-depth Neural Ordinary Differential Equation backbone with multi-fidelity Δ learning, distribution-free split-conformal calibration, and uncertainty-aware Pareto screening into a single mathematically grounded pipeline for MXene bandgap prediction. In this work, we develop a physics-constrained neural ordinary differential equation (PC-NODE) that predicts MXene bandgaps from a compact 34-dimensional descriptor set, without relying on the density of states. The model couples a classifier head for the metal/semiconductor decision with a regression head for the gap magnitude, and enforces three physically motivated properties: non-negativity of the predicted gap and monotonicity between the low-fidelity Perdew–Burke–Ernzerhof (PBE) and the high-fidelity PBE0 estimates are obtained exactly through a softplus-parameterised Δ learning construction, while a hurdle coupling that drives metal predictions towards zero is enforced via a quadratic penalty and verified empirically. In short, two of the three physical constraints are guaranteed by construction, and the third is approximately enforced and verified empirically; the same distinction is maintained consistently in the methodology, the constraint audit and the conclusion. Trained on the 4356-structure MXgap database, a ten-seed ensemble reaches a mean absolute error of 0.186 eV (per-seed 0.206±0.006 eV) and a coefficient of determination R2=0.880 on the semiconductor test subset, with a classifier accuracy of 0.856 and a Receiver Operating Characteristic Area Under the Curve (ROC-AUC) of 0.925. A split-conformal calibration step then delivers prediction intervals whose empirical coverage matches the 90% target within 0.5 percentage points. Finally, an uncertainty-aware Pareto screening step applies the trained surrogate to a held-out subset of 396 lanthanum-based MXenes and identifies 74 candidates inside the photocatalytic water splitting window [1.23, 3.10] eV. The framework offers a mathematically grounded, data-efficient alternative to feature-heavy pipelines and is reproducible from the open MXgap resource. Full article
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44 pages, 6553 KB  
Review
Engineering MXenes: Tunable Mechanical Properties and Applications in Structural Systems
by Elijah Biggs, Amelia Bogard, Jacob Attebery, Parker Auerweck, Dakota Blaha, Subin Antony Jose and Pradeep L. Menezes
Materials 2026, 19(10), 2005; https://doi.org/10.3390/ma19102005 - 12 May 2026
Viewed by 342
Abstract
MXenes are an emerging class of two-dimensional (2D) transition metal carbides, nitrides, and carbonitrides with a unique combination of mechanical, electrical, and thermal properties. While MXenes have been extensively studied in electrochemical and materials science contexts, their mechanical behavior and engineering relevance remain [...] Read more.
MXenes are an emerging class of two-dimensional (2D) transition metal carbides, nitrides, and carbonitrides with a unique combination of mechanical, electrical, and thermal properties. While MXenes have been extensively studied in electrochemical and materials science contexts, their mechanical behavior and engineering relevance remain comparatively underexplored. This paper provides a mechanically focused synthesis of MXene research, connecting structure, synthesis, processing, mechanical properties, and functional performance to engineering applications. Emphasis is placed on the tunability of tensile, elastic, shear, and thermomechanical properties through controlled variation of composition, surface terminations, and defects. Comparisons with graphene are used to clarify performance trade-offs and application-specific advantages. Key challenges, including environmental stability, moisture sensitivity, durability, scalability, cost, and integration with conventional engineering materials, are critically examined alongside current mitigation strategies. Applications in structural composites, mechanical reinforcement, energy storage, electromechanical systems, and MXene-based sensors and actuators are discussed to demonstrate practical relevance. By framing MXenes as engineerable materials rather than isolated nanomaterials, this work serves as a technical reference and entry point for mechanical engineers and interdisciplinary researchers seeking to design and deploy MXenes in advanced engineering systems. Full article
(This article belongs to the Special Issue Carbon Nanomaterials for Diverse Applications—Second Edition)
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27 pages, 3226 KB  
Review
Current Developments in MXene-Based Energy Storage Systems
by Kalizhan Shakenov, Seitkhan Azat, Kydyr Askaruly, Aigul Ashimova, Assemgul Bektassova and Jechan Lee
Energies 2026, 19(9), 2167; https://doi.org/10.3390/en19092167 - 30 Apr 2026
Viewed by 827
Abstract
The demand for high-performance energy storage systems with enhanced energy and power density is growing alongside the renewable energy, mobile devices, and electric vehicle sectors. MXenes, a class of two-dimensional (2D) transition metal carbides, nitrides, and carbonitrides, have emerged as promising electrode materials [...] Read more.
The demand for high-performance energy storage systems with enhanced energy and power density is growing alongside the renewable energy, mobile devices, and electric vehicle sectors. MXenes, a class of two-dimensional (2D) transition metal carbides, nitrides, and carbonitrides, have emerged as promising electrode materials for next-generation energy storage systems owing to their high electrical conductivity, hydrophilicity, and tunable surface chemistry. This review provides a comprehensive analysis of recent progress in MXene-based energy storage systems, focusing on MXene synthesis routes, their performance in energy storage applications, associated challenges, and future research directions. It discusses the advantages and disadvantages of various MXene synthesis routes and MXene-based composites, defect engineering, and MXene oxidation, which are crucial for energy storage applications, including rechargeable batteries and supercapacitors. The review also explores the challenges and prospects of scaling up MXenes and their composites for energy storage applications and the existing obstacles to integrating these materials into energy storage systems, with the aim of developing next-generation energy storage systems. Full article
(This article belongs to the Section D: Energy Storage and Application)
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39 pages, 7931 KB  
Article
First-Principles Insights into Cr- and Mn-Doped Rocksalt ScN: Engineering Structural Stability and Magnetism
by Ahmad M. Alsaad
Magnetochemistry 2026, 12(4), 47; https://doi.org/10.3390/magnetochemistry12040047 - 7 Apr 2026
Viewed by 993
Abstract
The study presents a comprehensive first-principles investigation of the structural, electronic, and magnetic properties of rocksalt scandium nitride (ScN) and its Cr- and Mn-doped derivatives using spin-polarized density-functional theory within the GGA + U (UCr = 3.5 eV, UMn = 2.7 [...] Read more.
The study presents a comprehensive first-principles investigation of the structural, electronic, and magnetic properties of rocksalt scandium nitride (ScN) and its Cr- and Mn-doped derivatives using spin-polarized density-functional theory within the GGA + U (UCr = 3.5 eV, UMn = 2.7 eV) and HSE06 frameworks. Pristine ScN crystallizes in the cubic Fm3m structure and exhibits narrow-gap semiconducting behavior, with an indirect band gap of 0.82 eV obtained from hybrid-functional calculations, in excellent agreement with reported theoretical values. Substitutional doping with Cr and Mn introduces localized 3d states near the Fermi level, driving a transition toward spin-polarized metallic or half-metallic behavior accompanied by robust ferromagnetism. Density-of-states and band-structure analyses reveal that magnetism and charge transport in the doped systems are dominated by exchange-split transition-metal 3d states hybridized with N-2p orbitals. Total energy calculations confirm ferromagnetic ground states for both Cr- and Mn-doped ScN, with Mn substitution yielding stronger exchange stabilization and higher magnetic moments. Magnetocrystalline anisotropy energies, evaluated using the force-theorem approach, are found to be negligibly small, indicating weak anisotropy consistent with the moderate spin–orbit coupling strength in ScN-based nitrides. Nevertheless, symmetry breaking around dopant sites gives rise to a finite Dzyaloshinskii–Moriya interaction, leading to weak spin canting and non-collinear magnetic tendencies. The interplay between magnetic exchange coupling, spin–orbit interaction, and local inversion symmetry breaking positions of Cr- and Mn-doped ScN as promising dilute magnetic semiconductors with tunable spin polarization and chiral magnetic interactions, offering a viable platform for nitride-based spintronic and magneto-electronic applications. Full article
(This article belongs to the Section Magnetic Materials)
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13 pages, 4749 KB  
Article
First-Principles Investigation of the Stability and CH4 Activation Capability of Defective h-BN
by Chuanye Xiong and Jin Tang
Catalysts 2026, 16(4), 321; https://doi.org/10.3390/catal16040321 - 2 Apr 2026
Viewed by 683
Abstract
Hexagonal boron nitride (h-BN) has been widely applied in catalysis. Nevertheless, most research has focused on using h-BN as a substrate to anchor active transition metals, without probing the intrinsic activity of h-BN vacancies. In this work, we investigated the stability and catalytic [...] Read more.
Hexagonal boron nitride (h-BN) has been widely applied in catalysis. Nevertheless, most research has focused on using h-BN as a substrate to anchor active transition metals, without probing the intrinsic activity of h-BN vacancies. In this work, we investigated the stability and catalytic activity of different h-BN vacancies. We found that B-terminated vacancies are more likely to be exposed under static conditions. The Nv, BN2, and BN3 vacancies show intermediate reaction energies for CH4 activation. Although the B–N pair over the BN2 vacancy model has the lowest barrier for CH4 activation, the negative reaction energy could lead to a high potential for surface poisoning. Interestingly, the unsaturated B–B pair over Nv is a promising site for C–H bond activation. Further COHP analysis implies that the high C–H bond homolytic cleavage activity of the B–B pair arises from its relatively weak interaction, which can promote H insertion. Full article
(This article belongs to the Section Computational Catalysis)
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14 pages, 2719 KB  
Article
Poly(heptazine-triazine) Imide Carbon Nitride with Tunable n→π* Electronic Transition for Efficient Solar H2S Decontamination
by Yang Ren, Rui Xiong and Can Yang
Catalysts 2026, 16(3), 286; https://doi.org/10.3390/catal16030286 - 23 Mar 2026
Cited by 1 | Viewed by 1042
Abstract
Stimulating electronic transitions and promoting exciton dissociation are key to enhancing the photocatalytic performance of polymer carbon nitride (PCN). Herein, a controllable synthesis strategy based on supramolecular self-assembly and mild salt melting crystallization has been developed, successfully preparing carbon nitride-based photocatalytic materials with [...] Read more.
Stimulating electronic transitions and promoting exciton dissociation are key to enhancing the photocatalytic performance of polymer carbon nitride (PCN). Herein, a controllable synthesis strategy based on supramolecular self-assembly and mild salt melting crystallization has been developed, successfully preparing carbon nitride-based photocatalytic materials with tunable crystal phase composition. The mixed crystal phases effectively induced significant n→π* electronic transition, expanding the material’s light response range to the near-infrared region (700 nm). Meanwhile, the homojunction promoted the efficient separation of photogenerated carriers through the built-in electric field. Under visible-light excitation, this material exhibits excellent selective catalytic performance, over 99% for the oxidation and removal of H2S into elemental sulfur. This synergistic mechanism of crystal phase engineering in regulating electronic structure and interface charge dynamics provides a new material design strategy for efficient non-metallic photocatalysts. Full article
(This article belongs to the Section Catalytic Materials)
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15 pages, 2122 KB  
Article
Ammonia Cracking over Sn-Co Molten Alloys in a Bubble Column Reactor
by Jonghwi Park, Sungwan Kwon, Jihun Kim, Ryun Na Kim, Jongkyu Kang, Young Jae Lee, Dahin Kim, Uendo Lee and Whi Dong Kim
Catalysts 2026, 16(3), 277; https://doi.org/10.3390/catal16030277 - 20 Mar 2026
Cited by 1 | Viewed by 1091
Abstract
Ammonia has emerged as a strategically advantageous hydrogen carrier; however, its efficient decomposition using conventional solid catalysts remains technically challenging from an industrial standpoint, particularly in terms of long-term stability and large-scale implementation. In this study, we propose a strategy for ammonia cracking [...] Read more.
Ammonia has emerged as a strategically advantageous hydrogen carrier; however, its efficient decomposition using conventional solid catalysts remains technically challenging from an industrial standpoint, particularly in terms of long-term stability and large-scale implementation. In this study, we propose a strategy for ammonia cracking by utilizing Sn-based molten metal alloys in a bubble column reactor, which provides a sintering-resistant and thermally efficient catalytic platform. Among various candidate transition metals, the Sn-Co alloy exhibited the most superior catalytic performance, demonstrating a significant reduction in the apparent activation energy to 52.6 kJ/mol. To the best of our knowledge, this study provides the first experimental evidence of the catalytic role of molten metals in the ammonia decomposition process. Structural characterization confirmed that the molten alloy maintains its metallic state without the formation of nitrides, verifying the function of the molten metal as an active catalyst rather than a sacrificial reagent. This work offers a new catalytic approach that addresses the requirements for the commercialization of ammonia cracking through improved scalability and chemical durability. Full article
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21 pages, 7254 KB  
Article
Influence of Substrate Manufacturing Route on HiPIMS TiAlSiN-Coated AISI 316L Stainless Steel Produced by Laser Powder Bed Fusion
by Marek Kočiško, Patrik Petroušek, Róbert Kočiško, Lukáš Štafura, Dávid Medveď and Róbert Džunda
Materials 2026, 19(6), 1184; https://doi.org/10.3390/ma19061184 - 18 Mar 2026
Cited by 2 | Viewed by 800
Abstract
Laser powder bed fusion has attracted increasing attention for the production of metallic substrates intended for surface functionalization by advanced physical vapor deposition coatings. This study investigates the influence of the substrate manufacturing route on the performance of titanium–aluminum–silicon nitride-coated AISI 316L stainless [...] Read more.
Laser powder bed fusion has attracted increasing attention for the production of metallic substrates intended for surface functionalization by advanced physical vapor deposition coatings. This study investigates the influence of the substrate manufacturing route on the performance of titanium–aluminum–silicon nitride-coated AISI 316L stainless steel, with particular emphasis on substrates produced by laser powder bed fusion. Conventionally manufactured and additively manufactured AISI 316L substrates were coated with a titanium–aluminum–silicon nitride layer using high-power impulse magnetron sputtering. The substrates were characterized by tensile testing and microhardness measurements, while coating thickness and uniformity were evaluated using the crater ball method. The mechanical integrity of the coating–substrate system was assessed by progressive load scratch testing. The additively manufactured substrate exhibited a significantly higher yield strength (411 MPa) compared to the conventionally manufactured material (257 MPa), together with increased microhardness. The titanium–aluminum–silicon nitride coating showed a uniform thickness of 4.47 µm and a well-defined coating–substrate interface. Scratch tests revealed a delayed onset of coating damage on additively manufactured substrates, with the transition to severe adhesive failure occurring at higher normal loads compared to the conventionally manufactured substrate. These results demonstrate that AISI 316L stainless steel produced by laser powder bed fusion provides a mechanically robust substrate for titanium–aluminum–silicon nitride coatings deposited by high-power impulse magnetron sputtering, with favorable coating response under progressive loading conditions. Full article
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37 pages, 2415 KB  
Review
Catalytic Materials for Hydrogen Generation: Design, Properties, and Applications in Sustainable Energy Systems
by Gavin Wesley, Emma Swetlech, Chris Velasco, Alyssa Williams, Kyle Larsen, Subin Antony Jose and Pradeep L. Menezes
Processes 2026, 14(6), 957; https://doi.org/10.3390/pr14060957 - 17 Mar 2026
Cited by 2 | Viewed by 1122
Abstract
Catalytic materials are central to the advancement of hydrogen generation technologies, playing a pivotal role in enabling sustainable, carbon-neutral energy systems. Hydrogen can be produced via electrochemical water splitting, thermochemical reforming, or photocatalysis—each imposing unique performance requirements on catalysts in terms of activity, [...] Read more.
Catalytic materials are central to the advancement of hydrogen generation technologies, playing a pivotal role in enabling sustainable, carbon-neutral energy systems. Hydrogen can be produced via electrochemical water splitting, thermochemical reforming, or photocatalysis—each imposing unique performance requirements on catalysts in terms of activity, selectivity, stability, and efficiency. While traditional noble metals (e.g., platinum, ruthenium, iridium) provide benchmark catalytic activity, their widespread use is hindered by scarcity, high cost, and limited long-term durability. Consequently, researchers have increasingly focused on earth-abundant alternatives such as transition metals (Ni, Co, Fe, Mo), alloys, metal oxides, carbides, sulfides, nitrides, and carbon-based systems. Among these, two-dimensional materials, particularly the MXene family, have attracted significant attention due to their metallic conductivity, layered structure, and tunable surface chemistry. These features enable rapid charge transfer and abundant active sites, making MXenes and related nanostructured catalysts promising for both the Hydrogen Evolution Reaction (HER) and Oxygen Evolution Reaction (OER) across a wide range of electrochemical conditions. Parallel efforts have integrated novel semiconductors, plasmonic nanomaterials, and hybrid heterostructures to improve the efficiency of solar-to-hydrogen energy conversion. This paper reviews the main types of catalytic materials used in hydrogen production, explains their design strategies and structure–performance relationships, and discusses key engineering challenges such as integrating renewable energy sources, scaling up manufacturing, and ensuring long-term durability in real-world systems. Future research goals are also highlighted, including the development of affordable non-noble catalysts, enhancing catalyst stability through surface and defect engineering, and coupling hydrogen production with circular economy principles, all of which are essential to making hydrogen generation more efficient, scalable, and cost-effective as the world transitions to clean and sustainable energy. Full article
(This article belongs to the Section Catalysis Enhanced Processes)
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34 pages, 6017 KB  
Review
Exploring Thermally Conductive and Form-Stable Phase Change Composites: A Review of Recent Advances and Thermal Energy Applications
by Hong Guo, Boyang Hu, Huiting Shan and Xiao Yang
Materials 2026, 19(6), 1156; https://doi.org/10.3390/ma19061156 - 16 Mar 2026
Cited by 2 | Viewed by 1124
Abstract
The global population explosion and accelerated industrialization have led to an increasing shortage of fossil fuels and environmental contamination, underscoring the urgent need to develop innovative energy storage technologies to improve energy utilization efficiency. As pivotal components in thermal energy storage (TES) systems, [...] Read more.
The global population explosion and accelerated industrialization have led to an increasing shortage of fossil fuels and environmental contamination, underscoring the urgent need to develop innovative energy storage technologies to improve energy utilization efficiency. As pivotal components in thermal energy storage (TES) systems, phase change materials (PCMs) enable spatiotemporal matching between thermal energy supply and demand through latent heat absorption and release during phase transitions. Organic PCMs are considered ideal candidates for thermal energy storage due to their high energy storage density, stable phase transition temperature, low supercooling, and negligible phase separation. However, inherent drawbacks such as low thermal conductivity, liquid leakage, limited light absorption, and lack of functionality have hindered their widespread application in advanced thermal management systems. Herein, we systematically summarize cutting-edge functionalization strategies for PCMs, progressing from conventional methods like thermal conductive particle blending and microencapsulation to the emerging design of 3D porous thermally conductive skeletons, including metal foams, boron nitride aerogels, carbon-based aerogels, and MXene aerogels. These frameworks not only enhance thermal transport via continuous conductive pathways and impart shape stability through capillary encapsulation but also, when integrated with photo-thermal, electro-thermal, and magneto-thermal conversion properties, enable broad applications in solar photo-thermal/photo-thermo-electric conversion, thermal management of electronics and batteries, building efficiency, and wearable thermal regulation. The review further addresses current challenges and future directions, highlighting scalable 3D framework fabrication, the shift to active thermal management, and innovative applications beyond conventional domains. By establishing a microstructure–property–application correlation, this work provides valuable insights for developing next-generation high-performance multifunctional phase change composites. Full article
(This article belongs to the Topic Advanced Composite Materials)
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