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Search Results (2,157)

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19 pages, 4538 KiB  
Article
Structural Optimization of Numerical Simulation for Spherical Grid-Structured Microporous Aeration Reactor
by Yipeng Liu, Hui Nie, Yangjiaming He, Yinkang Xu, Jiale Sun, Nan Chen, Saihua Huang, Hao Chen and Dongfeng Li
Water 2025, 17(15), 2302; https://doi.org/10.3390/w17152302 (registering DOI) - 2 Aug 2025
Abstract
As the core equipment for efficient wastewater treatment, the internal structure of microporous aeration bioreactors directly determines the mass transfer efficiency and treatment performance. Based on Computational Fluid Dynamics (CFD) technology, this study explores the optimization mechanism of a Spherical Grid-Structured on the [...] Read more.
As the core equipment for efficient wastewater treatment, the internal structure of microporous aeration bioreactors directly determines the mass transfer efficiency and treatment performance. Based on Computational Fluid Dynamics (CFD) technology, this study explores the optimization mechanism of a Spherical Grid-Structured on the internal flow field of the reactor through a 3D numerical simulation system, aiming to improve the aeration efficiency and resource utilization. This study used a combination of experimental and numerical simulations to compare and analyze different configurations of the Spherical Grid-Structure. The simulation results show that the optimal equilibrium of the flow field inside the reactor is achieved when the diameter of the grid sphere is 2980 mm: the average flow velocity is increased by 22%, the uniformity of the pressure distribution is improved by 25%, and the peak turbulent kinetic energy is increased by 30%. Based on the Kalman vortex street theory, the periodic vortex induced by the grid structure refines the bubble size to 50–80 microns, improves the oxygen transfer efficiency by 20%, increases the spatial distribution uniformity of bubbles by 35%, and significantly reduces the dead zone volume from 28% to 16.8%, which is a decrease of 40%. This study reveals the quantitative relationship between the structural parameters of the grid and the flow field characteristics through a pure numerical simulation, which provides a theoretical basis and quantifiable optimization scheme for the structural design of the microporous aeration bioreactor, which is of great significance in promoting the development of low-energy and high-efficiency wastewater treatment technology. Full article
(This article belongs to the Section Wastewater Treatment and Reuse)
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18 pages, 2664 KiB  
Article
Analysis of Heat Exchange Efficiency and Influencing Factors of Energy Tunnels: A Case Study of the Torino Metro in Italy
by Mei Yin, Pengcheng Liu and Zhenhuang Wu
Buildings 2025, 15(15), 2704; https://doi.org/10.3390/buildings15152704 (registering DOI) - 31 Jul 2025
Viewed by 28
Abstract
Both ground source heat pumps (GSHPs) and energy underground structures are engineered systems that utilize shallow geothermal energy. However, due to the construction complexity and associated costs of energy tunnels, their heat exchange efficiency relative to GSHPs remains a topic worthy of in-depth [...] Read more.
Both ground source heat pumps (GSHPs) and energy underground structures are engineered systems that utilize shallow geothermal energy. However, due to the construction complexity and associated costs of energy tunnels, their heat exchange efficiency relative to GSHPs remains a topic worthy of in-depth investigation. In this study, a thermal–hydraulic (TH) coupled finite element model was developed based on a section of the Torino Metro Line in Italy to analyze the differences in and influencing factors of heat transfer performance between energy tunnels and GSHPs. The model was validated by comparing the outlet temperature curves under both winter and summer loading conditions. Based on this validated model, a parametric analysis was conducted to examine the effects of the tunnel air velocity, heat carrier fluid velocity, and fluid type. The results indicate that, under identical environmental conditions, energy tunnels exhibit higher heat exchange efficiency than conventional GSHP systems and are less sensitive to external factors such as fluid velocity. Furthermore, a comparison of different heat carrier fluids, including alcohol-based fluids, refrigerants, and water, revealed that the fluid type significantly affects thermal performance, with the refrigerant R-134a outperforming ethylene glycol and water in both heating and cooling efficiency. Full article
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16 pages, 4484 KiB  
Article
Microscale Flow Simulation of Resin in RTM Process for Optical Fiber-Embedded Composites
by Tianyou Lu, Bo Ruan, Zhanjun Wu and Lei Yang
Polymers 2025, 17(15), 2076; https://doi.org/10.3390/polym17152076 - 29 Jul 2025
Viewed by 160
Abstract
By embedding optical fiber sensors into fiber preforms and utilizing liquid molding processes such as resin transfer molding (RTM), intelligent composite materials with self-sensing capabilities can be fabricated. In the liquid molding process of these intelligent composites, the quality of the final product [...] Read more.
By embedding optical fiber sensors into fiber preforms and utilizing liquid molding processes such as resin transfer molding (RTM), intelligent composite materials with self-sensing capabilities can be fabricated. In the liquid molding process of these intelligent composites, the quality of the final product is highly dependent on the resin flow and impregnation effects. The embedding of optical fibers can affect the microscopic flow and impregnation behavior of the resin; therefore, it is necessary to investigate the specific impact of optical fiber embedding on the resin flow and impregnation of fiber bundles. Due to the difficulty of directly observing this process at the microscopic scale through experiments, numerical simulation has become a key method for studying this issue. This paper focuses on the resin micro-flow in RTM processes for intelligent composites with embedded optical fibers. Firstly, a steady-state analysis of the resin flow and impregnation process was conducted using COMSOL 6.0 obtaining the velocity and pressure field distribution characteristics under different optical fiber embedding conditions. Secondly, the dynamic process of resin flow and impregnation of fiber bundles at the microscopic scale was simulated using Fluent 2022R2. This study comprehensively analyzes the impact of different optical fiber embedding configurations on resin flow and impregnation characteristics, determining the impregnation time and porosity after impregnation under different optical fiber embedding scenarios. Additionally, this study reveals the mechanisms of pore formation and their distribution patterns. The research findings provide important theoretical guidance for optimizing the RTM molding process parameters for intelligent composite materials. Full article
(This article belongs to the Special Issue Constitutive Modeling of Polymer Matrix Composites)
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21 pages, 6272 KiB  
Article
Numerical Study of Gas Dynamics and Condensate Removal in Energy-Efficient Recirculation Modes in Train Cabins
by Ivan Panfilov, Alexey N. Beskopylny, Besarion Meskhi and Sergei F. Podust
Fluids 2025, 10(8), 197; https://doi.org/10.3390/fluids10080197 - 29 Jul 2025
Viewed by 116
Abstract
Maintaining the required relative humidity values in the vehicle cabin is an important HVAC task, along with considerations related to the temperature, velocity, air pressure and noise. Deviation from the optimal values worsens the psycho-physiological state of the driver and affects the energy [...] Read more.
Maintaining the required relative humidity values in the vehicle cabin is an important HVAC task, along with considerations related to the temperature, velocity, air pressure and noise. Deviation from the optimal values worsens the psycho-physiological state of the driver and affects the energy efficiency of the train. In this study, a model of liquid film formation on and removal from various cabin surfaces was constructed using the fundamental Navier–Stokes hydrodynamic equations. A special transport model based on the liquid vapor diffusion equation was used to simulate the air environment inside the cabin. The evaporation and condensation of surface films were simulated using the Euler film model, which directly considers liquid–gas and gas–liquid transitions. Numerical results were obtained using the RANS equations and a turbulence model by means of the finite volume method in Ansys CFD. Conjugate fields of temperature, velocity and moisture concentration were constructed for various time intervals, and the dependence values for the film thicknesses on various surfaces relative to time were determined. The verification was conducted in comparison with the experimental data, based on the protocol for measuring the microclimate indicators in workplaces, as applied to the train cabin: the average ranges encompassed temperature changes from 11% to 18%, and relative humidity ranges from 16% to 26%. Comparison with the results of other studies, without considering the phase transition and condensation, shows that, for the warm mode, the average air temperature in the cabin with condensation is 12.5% lower than without condensation, which is related to the process of liquid evaporation from the heated walls. The difference in temperature values for the model with and without condensation ranged from −12.5% to +4.9%. We demonstrate that, with an effective mode of removing condensate film from the window surface, including recirculation modes, the energy consumption of the climate control system improves significantly, but this requires a more accurate consideration of thermodynamic parameters and relative humidity. Thus, considering the moisture condensation model reveals that this variable can significantly affect other parameters of the microclimate in cabins: in particular, the temperature. This means that it should be considered in the numerical modeling, along with the basic heat transfer equations. Full article
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18 pages, 4643 KiB  
Article
The Effect of Non-Transferred Plasma Torch Electrodes on Plasma Jet: A Computational Study
by Sai Likitha Siddanathi, Lars-Göran Westerberg, Hans O. Åkerstedt, Henrik Wiinikka and Alexey Sepman
Appl. Sci. 2025, 15(15), 8367; https://doi.org/10.3390/app15158367 - 28 Jul 2025
Viewed by 161
Abstract
This study explores how different electrode shapes affect plasma flow in a non-transferred plasma torch. Various cathode geometries—including conical, tapered, flat, and cylindrical—were examined alongside stepped anode designs. A 2D axisymmetric computational model was employed to assess the impact of these shapes on [...] Read more.
This study explores how different electrode shapes affect plasma flow in a non-transferred plasma torch. Various cathode geometries—including conical, tapered, flat, and cylindrical—were examined alongside stepped anode designs. A 2D axisymmetric computational model was employed to assess the impact of these shapes on plasma behavior. The results reveal that different cathode designs require varying current levels to maintain a consistent power output. This paper presents the changes in electric conductivity and electric potential for different input currents across the arc formation path (from the cathode tip to the anode beginning) and relating to Ohm’s law. Significant variations in plasma jet velocity and temperature were observed, especially near the cathode tip. The study concludes by evaluating thermal efficiency across geometry configurations. Flat cathodes demonstrated the highest efficiency, while the anode shape had minimal impact. Full article
(This article belongs to the Section Applied Physics General)
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17 pages, 3811 KiB  
Article
Enhanced Cooling Performance in Cutting Tools Using TPMS-Integrated Toolholders: A CFD-Based Thermal-Fluidic Study
by Haiyang Ji, Zhanqiang Liu, Jinfu Zhao and Bing Wang
Modelling 2025, 6(3), 73; https://doi.org/10.3390/modelling6030073 - 28 Jul 2025
Viewed by 232
Abstract
The efficient thermal management of cutting tools is critical for ensuring dimensional accuracy, surface integrity, and tool longevity, especially in the high-speed dry machining process. However, conventional cooling methods often fall short in reaching the heat-intensive zones near the cutting inserts. This study [...] Read more.
The efficient thermal management of cutting tools is critical for ensuring dimensional accuracy, surface integrity, and tool longevity, especially in the high-speed dry machining process. However, conventional cooling methods often fall short in reaching the heat-intensive zones near the cutting inserts. This study proposes a novel internal cooling strategy that integrates triply periodic minimal surface (TPMS) structures into the toolholder, aiming to enhance localized heat removal from the cutting region. The thermal-fluidic behaviors of four TPMS topologies (Gyroid, Diamond, I-WP, and Fischer–Koch S) were systematically analyzed under varying coolant velocities using computational fluid dynamics (CFD). Several key performance indicators, including the convective heat transfer coefficient, Nusselt number, friction factor, and thermal resistance, were evaluated. The Diamond and Gyroid structures exhibited the most favorable balance between heat transfer enhancement and pressure loss. The experimental validation confirmed the CFD prediction accuracy. The results establish a new design paradigm for integrating TPMS structures into toolholders, offering a promising solution for efficient, compact, and sustainable cooling in advanced cutting applications. Full article
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17 pages, 1915 KiB  
Article
Thermocouple Sensor Response in Hot Airstream
by Jacek Pieniazek
Sensors 2025, 25(15), 4634; https://doi.org/10.3390/s25154634 - 26 Jul 2025
Viewed by 211
Abstract
The response of a temperature sensor in a gas stream depends on several heat transfer phenomena. The temperature of the thermocouple’s hot junction in the hot stream is lower than the measured temperature, which causes a measurement error. Compensation for this error and [...] Read more.
The response of a temperature sensor in a gas stream depends on several heat transfer phenomena. The temperature of the thermocouple’s hot junction in the hot stream is lower than the measured temperature, which causes a measurement error. Compensation for this error and interpretation of the values indicated by the temperature sensor are possible by using a sensor dynamics model. Changes over time of the hot junction temperature as well as the entire thermocouple temperature in a stream are solved using the finite element method. Fluid flow and heat transfer equations are solved for a particular sensor geometry. This article presents a method for identifying a temperature sensor model using the results of numerical modeling of the response to temperature changes of the fluid stream, in which the input and output signal waveforms are recorded and then used by the estimator of a model coefficient. It is demonstrated that the dynamics of a bare-bead thermocouple sensor are well-described by a first-order transfer function. The proposed method was used to study the influence of stream velocity on the reaction of two sensors differing in the diameter of the wires, and the effect of radiative heat transfer on the model coefficients was examined by enabling and disabling selected models. The results obtained at several calculation points show the influence of the stream outflow velocity and selected geometric parameters on the value of the transfer function coefficients, i.e., transfer function gain and time constant. This study provides quantitative models of changes in sensor dynamics as functions of the coefficients. Full article
(This article belongs to the Section Industrial Sensors)
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17 pages, 1742 KiB  
Article
Assessment of Aerodynamic Properties of the Ventilated Cavity in Curtain Wall Systems Under Varying Climatic and Design Conditions
by Nurlan Zhangabay, Aizhan Zhangabay, Kenzhebek Akmalaiuly, Akmaral Utelbayeva and Bolat Duissenbekov
Buildings 2025, 15(15), 2637; https://doi.org/10.3390/buildings15152637 - 25 Jul 2025
Viewed by 283
Abstract
Creating a comfortable microclimate in the premises of buildings is currently becoming one of the priorities in the field of architecture, construction and engineering systems. The increased attention from the scientific community to this topic is due not only to the desire to [...] Read more.
Creating a comfortable microclimate in the premises of buildings is currently becoming one of the priorities in the field of architecture, construction and engineering systems. The increased attention from the scientific community to this topic is due not only to the desire to ensure healthy and favorable conditions for human life but also to the need for the rational use of energy resources. This area is becoming particularly relevant in the context of global challenges related to climate change, rising energy costs and increased environmental requirements. Practice shows that any technical solutions to ensure comfortable temperature, humidity and air exchange in rooms should be closely linked to the concept of energy efficiency. This allows one not only to reduce operating costs but also to significantly reduce greenhouse gas emissions, thereby contributing to sustainable development and environmental safety. In this connection, this study presents a parametric assessment of the influence of climatic and geometric factors on the aerodynamic characteristics of the air cavity, which affect the heat exchange process in the ventilated layer of curtain wall systems. The assessment was carried out using a combined analytical calculation method that provides averaged thermophysical parameters, such as mean air velocity (Vs), average internal surface temperature (tin.sav), and convective heat transfer coefficient (αs) within the air cavity. This study resulted in empirical average values, demonstrating that the air velocity within the cavity significantly depends on atmospheric pressure and façade height difference. For instance, a 10-fold increase in façade height leads to a 4.4-fold increase in air velocity. Furthermore, a three-fold variation in local resistance coefficients results in up to a two-fold change in airflow velocity. The cavity thickness, depending on atmospheric pressure, was also found to affect airflow velocity by up to 25%. Similar patterns were observed under ambient temperatures of +20 °C, +30 °C, and +40 °C. The analysis confirmed that airflow velocity is directly affected by cavity height, while the impact of solar radiation is negligible. However, based on the outcomes of the analytical model, it was concluded that the method does not adequately account for the effects of solar radiation and vertical temperature gradients on airflow within ventilated façades. This highlights the need for further full-scale experimental investigations under hot climate conditions in South Kazakhstan. The findings are expected to be applicable internationally to regions with comparable climatic characteristics. Ultimately, a correct understanding of thermophysical processes in such structures will support the advancement of trends such as Lightweight Design, Functionally Graded Design, and Value Engineering in the development of curtain wall systems, through the optimized selection of façade configurations, accounting for temperature loads under specific climatic and design conditions. Full article
(This article belongs to the Section Building Energy, Physics, Environment, and Systems)
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24 pages, 5643 KiB  
Article
Simulation Study on the Effects of Environment and Structure on Bone Tissue Scaffold Flow Properties
by Yameng Xiao, Yunshen Zhang and Yun Guo
Appl. Sci. 2025, 15(15), 8165; https://doi.org/10.3390/app15158165 - 23 Jul 2025
Viewed by 218
Abstract
One of the hottest topics in current research is the creation of scaffolds for bone tissue restoration that are both biocompatible and tissue inducible. The aim of this work is to develop a numerical model to study the effects of temperature, velocity, and [...] Read more.
One of the hottest topics in current research is the creation of scaffolds for bone tissue restoration that are both biocompatible and tissue inducible. The aim of this work is to develop a numerical model to study the effects of temperature, velocity, and scaffold structure on flow and biomechanical properties, as well as to optimize design parameters to improve tissue engineering outcomes. The results show that the fluid transport properties of cylindrical unit cell architectures are superior. For effective mass transfer, pore diameters > 4 mm and porosity > 60% are ideal design parameters. With important clinical and financial implications, these discoveries offer theoretical direction and economical methods for developing bone tissue engineering. Full article
(This article belongs to the Section Applied Biosciences and Bioengineering)
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13 pages, 3880 KiB  
Article
Low-Velocity Impact Damage Behavior and Failure Mechanism of 2.5D SiC/SiC Composites
by Jianyong Tu, Xingmiao Duan, Xingang Luan, Dianwei He and Laifei Cheng
J. Compos. Sci. 2025, 9(8), 388; https://doi.org/10.3390/jcs9080388 - 22 Jul 2025
Viewed by 219
Abstract
Continuous SiC fiber-reinforced SiC matrix composites (SiC/SiC), as structural heat protection integrated materials, are often used in parts for large-area heat protection and sharp leading edges, and there are a variety of low-velocity impact events in their service. In this paper, a drop [...] Read more.
Continuous SiC fiber-reinforced SiC matrix composites (SiC/SiC), as structural heat protection integrated materials, are often used in parts for large-area heat protection and sharp leading edges, and there are a variety of low-velocity impact events in their service. In this paper, a drop hammer impact test was conducted using narrow strip samples to simulate the low-velocity impact damage process of sharp-edged components. During the test, different impact energies and impact times were set to focus on investigating the low-velocity impact damage characteristics of 2.5D SiC/SiC composites. To further analyze the damage mechanism, computed tomography (CT) was used to observe the crack propagation paths and distribution states of the composites before and after impact, while scanning electron microscopy (SEM) was employed to characterize the differences in the micro-morphology of their fracture surfaces. The results show that the in-plane impact behavior of a 2.5D needled SiC/SiC composite strip samples differs from the conventional three-stage pattern. In addition to the three stages observed in the energy–time curve—namely in the quasi-linear elastic region, the severe load drop region, and the rebound stage after peak impact energy—a plateau stage appears when the impact energy is 1 J. During the impact process, interlayer load transfer is achieved through the connection of needled fibers, which continuously provide significant structural support, with obvious fiber pull-out and debonding phenomena. When the samples are subjected to two impacts, damage accumulation occurs inside the material. Under conditions with the same total energy, multiple impacts cause more severe damage to the material compared to a single impact. Full article
(This article belongs to the Special Issue Functional Composites: Fabrication, Properties and Applications)
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19 pages, 5979 KiB  
Article
Research on Deviation Correction Control Method of Full-Width Horizontal-Axis Roadheader Based on PSO-BP Neural Network PID
by Qinghua Mao, Shimao Chong, Jianquan Chai, Song Qin and Fei Zhang
Actuators 2025, 14(8), 362; https://doi.org/10.3390/act14080362 - 22 Jul 2025
Viewed by 129
Abstract
Aiming at the problem of a full-width horizontal-axis roadheader being prone to diverge from the preset trajectory of the tunnel, a deviation correction control method based on particle swarm optimization–backpropagation (PSO-BP) neural network proportional–integral–derivative (PID) control is proposed. The track error model of [...] Read more.
Aiming at the problem of a full-width horizontal-axis roadheader being prone to diverge from the preset trajectory of the tunnel, a deviation correction control method based on particle swarm optimization–backpropagation (PSO-BP) neural network proportional–integral–derivative (PID) control is proposed. The track error model of the walking system and the transfer function model of the deviation correction control are established. The PSO-BP PID controller is designed; the beginning weights of BP are enhanced by the PSO, and the BP receives the optimal weights to instinctively adapt the PID parameters. An experiment on deviation correction control of the roadheader was carried out. The experimental results indicate that the maximum steady-state error of PSO-BP PID for deflection angle and angular velocity is reduced by 41.03% and 44.93%, respectively, compared with BP PID, and the average rise time for deflection angle and angular velocity is reduced by 75.76%. Full article
(This article belongs to the Section Actuators for Surface Vehicles)
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25 pages, 4844 KiB  
Article
Numerical Investigations and Optimized Design of the Active Cooling Performance with Phase Change for Aircraft Rudder Shaft
by Xiangchun Sun, Kaiyan Jin, Kuan Zhao, Hexuan Zhang, Guice Yao and Dongsheng Wen
Appl. Sci. 2025, 15(14), 8105; https://doi.org/10.3390/app15148105 - 21 Jul 2025
Viewed by 207
Abstract
During hypersonic flight, the air rudder shaft can undergo huge aerodynamic heating load, where it is necessary to design the thermal protection system of the air rudder shaft. Aiming to prevent the rudder shaft from thermal failure due to the heat endurance limit [...] Read more.
During hypersonic flight, the air rudder shaft can undergo huge aerodynamic heating load, where it is necessary to design the thermal protection system of the air rudder shaft. Aiming to prevent the rudder shaft from thermal failure due to the heat endurance limit of materials, numerical investigations are conducted systemically to predict the active cooling performance of the rudder shaft with liquid water considering phase change. The validation of the numerical simulation method considering phase-change heat transfer is further investigated by experiments. The effect of coolant injection flow velocity on the active cooling performance is further analyzed for both the steady state and transient state. Finally, to achieve better cooling performance, an optimized design of the cooling channels is performed in this work. The results of the transient numerical simulation show that, employing the initial cooling structures, it may undergo the heat transfer deterioration phenomenon under the coolant injection velocity below 0.2 m/s. For the rudder shaft with an optimized structure, the heat transfer deterioration can be significantly reduced, which significantly reduces the risk of thermal failure. Moreover, the total pressure drop of the optimized rudder shaft under the same coolant injection condition can be reduced by about 19% compared with the initial structure. This study provides a valuable contribution to the thermal protection performance for the rudder shaft, as a key component of aircraft under the aero heating process. Full article
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23 pages, 2903 KiB  
Article
Casson Fluid Saturated Non-Darcy Mixed Bio-Convective Flow over Inclined Surface with Heat Generation and Convective Effects
by Nayema Islam Nima, Mohammed Abdul Hannan, Jahangir Alam and Rifat Ara Rouf
Processes 2025, 13(7), 2295; https://doi.org/10.3390/pr13072295 - 18 Jul 2025
Viewed by 332
Abstract
This paper explores the complex dynamics of mixed convective flow in a Casson fluid saturated in a non-Darcy porous medium, focusing on the influence of gyrotactic microorganisms, internal heat generation, and multiple convective mechanisms. Casson fluids, known for their non-Newtonian behavior, are relevant [...] Read more.
This paper explores the complex dynamics of mixed convective flow in a Casson fluid saturated in a non-Darcy porous medium, focusing on the influence of gyrotactic microorganisms, internal heat generation, and multiple convective mechanisms. Casson fluids, known for their non-Newtonian behavior, are relevant in various industrial and biological contexts where traditional fluid models are insufficient. This study addresses the limitations of the standard Darcy’s law by examining non-Darcy flow, which accounts for nonlinear inertial effects in porous media. The governing equations, derived from conservation laws, are transformed into a system of no linear ordinary differential equations (ODEs) using similarity transformations. These ODEs are solved numerically using a finite differencing method that incorporates central differencing, tridiagonal matrix manipulation, and iterative procedures to ensure accuracy across various convective regimes. The reliability of this method is confirmed through validation with the MATLAB (R2024b) bvp4c scheme. The investigation analyzes the impact of key parameters (such as the Casson fluid parameter, Darcy number, Biot numbers, and heat generation) on velocity, temperature, and microorganism concentration profiles. This study reveals that the Casson fluid parameter significantly improves the velocity, concentration, and motile microorganism profiles while decreasing the temperature profile. Additionally, the Biot number is shown to considerably increase the concentration and dispersion of motile microorganisms, as well as the heat transfer rate. The findings provide valuable insights into non-Newtonian fluid behavior in porous environments, with applications in bioengineering, environmental remediation, and energy systems, such as bioreactor design and geothermal energy extraction. Full article
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22 pages, 4496 KiB  
Article
Non-Isothermal Process of Liquid Transfer Molding: Transient 3D Simulations of Fluid Flow Through a Porous Preform Including a Sink Term
by João V. N. Sousa, João M. P. Q. Delgado, Ricardo S. Gomez, Hortência L. F. Magalhães, Felipe S. Lima, Glauco R. F. Brito, Railson M. N. Alves, Fernando F. Vieira, Márcia R. Luiz, Ivonete B. Santos, Stephane K. B. M. Silva and Antonio G. B. Lima
J. Manuf. Mater. Process. 2025, 9(7), 243; https://doi.org/10.3390/jmmp9070243 - 18 Jul 2025
Viewed by 359
Abstract
Resin Transfer Molding (RTM) is a widely used composite manufacturing process where liquid resin is injected into a closed mold filled with a fibrous preform. By applying this process, large pieces with complex shapes can be produced on an industrial scale, presenting excellent [...] Read more.
Resin Transfer Molding (RTM) is a widely used composite manufacturing process where liquid resin is injected into a closed mold filled with a fibrous preform. By applying this process, large pieces with complex shapes can be produced on an industrial scale, presenting excellent properties and quality. A true physical phenomenon occurring in the RTM process, especially when using vegetable fibers, is related to the absorption of resin by the fiber during the infiltration process. The real effect is related to the slowdown in the advance of the fluid flow front, increasing the mold filling time. This phenomenon is little explored in the literature, especially for non-isothermal conditions. In this sense, this paper does a numerical study of the liquid injection process in a closed and heated mold. The proposed mathematical modeling considers the radial, three-dimensional, and transient flow, variable injection pressure, and fluid viscosity, including the effect of liquid fluid absorption by the reinforcement (fiber). Simulations were carried out using Computational Fluid Dynamic tools. The numerical results of the filling time were compared with experimental results, and a good approximation was obtained. Further, the pressure, temperature, velocity, and volumetric fraction fields, as well as the transient history of the fluid front position and injection fluid volumetric flow rate, are presented and analyzed. Full article
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35 pages, 2895 KiB  
Review
Ventilated Facades for Low-Carbon Buildings: A Review
by Pinar Mert Cuce and Erdem Cuce
Processes 2025, 13(7), 2275; https://doi.org/10.3390/pr13072275 - 17 Jul 2025
Viewed by 601
Abstract
The construction sector presently consumes about 40% of global energy and generates 36% of CO2 emissions, making facade retrofits a priority for decarbonising buildings. This review clarifies how ventilated facades (VFs), wall assemblies that interpose a ventilated air cavity between outer cladding [...] Read more.
The construction sector presently consumes about 40% of global energy and generates 36% of CO2 emissions, making facade retrofits a priority for decarbonising buildings. This review clarifies how ventilated facades (VFs), wall assemblies that interpose a ventilated air cavity between outer cladding and the insulated structure, address that challenge. First, the paper categorises VFs by structural configuration, ventilation strategy and functional control into four principal families: double-skin, rainscreen, hybrid/adaptive and active–passive systems, with further extensions such as BIPV, PCM and green-wall integrations that couple energy generation or storage with envelope performance. Heat-transfer analysis shows that the cavity interrupts conductive paths, promotes buoyancy- or wind-driven convection, and curtails radiative exchange. Key design parameters, including cavity depth, vent-area ratio, airflow velocity and surface emissivity, govern this balance, while hybrid ventilation offers the most excellent peak-load mitigation with modest energy input. A synthesis of simulation and field studies indicates that properly detailed VFs reduce envelope cooling loads by 20–55% across diverse climates and cut winter heating demand by 10–20% when vents are seasonally managed or coupled with heat-recovery devices. These thermal benefits translate into steadier interior surface temperatures, lower radiant asymmetry and fewer drafts, thereby expanding the hours occupants remain within comfort bands without mechanical conditioning. Climate-responsive guidance emerges in tropical and arid regions, favouring highly ventilated, low-absorptance cladding; temperate and continental zones gain from adaptive vents, movable insulation or PCM layers; multi-skin adaptive facades promise balanced year-round savings by re-configuring in real time. Overall, the review demonstrates that VFs constitute a versatile, passive-plus platform for low-carbon buildings, simultaneously enhancing energy efficiency, durability and indoor comfort. Future advances in smart controls, bio-based materials and integrated energy-recovery systems are poised to unlock further performance gains and accelerate the sector’s transition to net-zero. Emerging multifunctional materials such as phase-change composites, nanostructured coatings, and perovskite-integrated systems also show promise in enhancing facade adaptability and energy responsiveness. Full article
(This article belongs to the Special Issue Sustainable Development of Energy and Environment in Buildings)
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