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Keywords = toughness ratio

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14 pages, 2047 KiB  
Article
Fracture Behavior of Steel-Fiber-Reinforced High-Strength Self-Compacting Concrete: A Digital Image Correlation Analysis
by Maoliang Zhang, Junpeng Chen, Junxia Liu, Huiling Yin, Yan Ma and Fei Yang
Materials 2025, 18(15), 3631; https://doi.org/10.3390/ma18153631 - 1 Aug 2025
Viewed by 181
Abstract
In this study, steel fibers were used to improve the mechanical properties of high-strength self-compacting concrete (HSSCC), and its effect on the fracture mechanical properties was investigated by a three-point bending test with notched beams. Coupled with the digital image correlation (DIC) technique, [...] Read more.
In this study, steel fibers were used to improve the mechanical properties of high-strength self-compacting concrete (HSSCC), and its effect on the fracture mechanical properties was investigated by a three-point bending test with notched beams. Coupled with the digital image correlation (DIC) technique, the fracture process of steel-fiber-reinforced HSSCC was analyzed to elucidate the reinforcing and fracture-resisting mechanisms of steel fibers. The results indicate that the compressive strength and flexural strength of HSSCC cured for 28 days exhibited an initial decrease and then an enhancement as the volume fraction (Vf) of steel fibers increased, whereas the flexural-to-compressive ratio linearly increased. All of them reached their maximum of 110.5 MPa, 11.8 MPa, and 1/9 at 1.2 vol% steel fibers, respectively. Steel fibers significantly improved the peak load (FP), peak opening displacement (CMODP), fracture toughness (KIC), and fracture energy (GF) of HSSCC. Compared with HSSCC without steel fibers (HSSCC-0), the FP, KIC, CMODP, and GF of HSSCC with 1.2 vol% (HSSCC-1.2) increased by 23.5%, 45.4%, 11.1 times, and 20.1 times, respectively. The horizontal displacement and horizontal strain of steel-fiber-reinforced HSSCC both increased significantly with an increasing Vf. HSSCC-0 experienced unstable fracture without the occurrence of a fracture process zone during the whole fracture damage, whereas the fracture process zone formed at the notched beam tip of HSSCC-1.2 at its initial loading stage and further extended upward in the beams of high-strength self-compacting concrete with a 0.6% volume fraction of steel fibers and HSSCC-1.2 as the load approaches and reaches the peak. Full article
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21 pages, 3744 KiB  
Article
A First-Principles Modeling of the Elastic Properties and Generalized Stacking Fault Energy of Ir-W Solid Solution Alloys
by Pengwei Shi, Jianbo Ma, Fenggang Bian and Guolu Li
Materials 2025, 18(15), 3629; https://doi.org/10.3390/ma18153629 - 1 Aug 2025
Viewed by 260
Abstract
Iridium, with its excellent high-temperature chemical inertness, is a preferred cladding material for radioisotope batteries. However, its inherent room-temperature brittleness severely restricts its application. In this research, pure Ir and six Ir-W solid solutions (Ir31W1 to Ir26W6 [...] Read more.
Iridium, with its excellent high-temperature chemical inertness, is a preferred cladding material for radioisotope batteries. However, its inherent room-temperature brittleness severely restricts its application. In this research, pure Ir and six Ir-W solid solutions (Ir31W1 to Ir26W6) were modeled. The effects of W on the elastic properties, generalized stacking fault energy, and bonding properties of Ir solid solution alloys were investigated by first-principles simulation, aiming to find a way to overcome the intrinsic brittleness of Ir. With the W concentration increasing from 0 to 18.75 at %, the calculated Cauchy pressure (C12C44) increases from −22 to 5 GPa, Pugh’s ratio (B/G) increases from 1.60 to 1.72, the intrinsic stacking fault energy reduces from 337.80 to 21.16 mJ/m2, and the unstable stacking fault energy reduces from 636.90 to 547.39 mJ/m2. According to these results, it is predicted that the addition of W improves the toughness of iridium alloys. The alloying of W weakens the covalency properties of the Ir-Ir bond (the ICOHP value increases from −0.8512 to −0.7923 eV). These phenomena result in a decrease in the energy barrier for grain slip. Full article
(This article belongs to the Section Metals and Alloys)
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14 pages, 8280 KiB  
Article
Mechanical Characteristics of Glass-Fiber-Reinforced Polyester Composite Materials
by Ioan Milosan, Tibor Bedo, Camelia Gabor and Mihai Alin Pop
Materials 2025, 18(15), 3595; https://doi.org/10.3390/ma18153595 - 31 Jul 2025
Viewed by 163
Abstract
Fiber-reinforced composites are gaining more importance across different fields such as aeronautics, automotives, high-performance sporting equipment, etc., where decreasing weight while improving mechanical properties of polymers is fundamental. This article explores the mechanical behavior of fiber-reinforced polyester composite materials, highlighting their advantages and [...] Read more.
Fiber-reinforced composites are gaining more importance across different fields such as aeronautics, automotives, high-performance sporting equipment, etc., where decreasing weight while improving mechanical properties of polymers is fundamental. This article explores the mechanical behavior of fiber-reinforced polyester composite materials, highlighting their advantages and applications in various industrial fields. Usually, composite materials consist of a polyester matrix reinforced with different types of fibers, such as glass, carbon, or Kevlar, which provide superior mechanical characteristics. This study analyzed the tensile strength, bending resistance, and resilience of glass fiber composites, emphasizing the importance of proper fiber selection and manufacturing processes. These materials stand out for their excellent strength-to-weight ratio and are widely used in the fabrication of tanks in various industries. Experimental results demonstrated tensile strength (Rm) around 115 MPa, Shore D hardness values of 88 units, and impact toughness (resilience) of 2.7 J/cm2. Based on the composite materials’ behavior in testing, the article further offers practical recommendations for the effective deployment of these composites in the fabrication of various types of industrial reservoirs. Full article
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19 pages, 7574 KiB  
Article
Effect of Natural Fiber Characteristics on Properties of Cementitious Composites: A Comparison of Recycled Pulp from Beverage Cartons, Bamboo, and Eucalyptus Fibers
by Phouthanouthong Xaysombath, Nattakan Soykeabkaew, Darunee Wattanasiriwech and Suthee Wattanasiriwech
Constr. Mater. 2025, 5(3), 50; https://doi.org/10.3390/constrmater5030050 - 31 Jul 2025
Viewed by 147
Abstract
This study evaluates the influence of fiber type, geometry, and interfacial behavior on the physical and mechanical performance of cementitious composites reinforced with recycled pulp from beverage cartons (RPBC), bamboo fiber (BF), and eucalyptus fiber (EF) as the sole reinforcing agents. The BF [...] Read more.
This study evaluates the influence of fiber type, geometry, and interfacial behavior on the physical and mechanical performance of cementitious composites reinforced with recycled pulp from beverage cartons (RPBC), bamboo fiber (BF), and eucalyptus fiber (EF) as the sole reinforcing agents. The BF was rounded in shape and had the highest aspect ratio, while the ribbon-shaped EF exhibited the highest tensile strength index. The RPBC fibers were fibrillated and the shortest, with a ribbon shape. Flexural strength results showed that RPBCC achieved a maximum strength that was 47.6% higher than the control specimen (0% fiber), outperforming both BF- and EF-reinforced counterparts. This superior performance is attributed to the higher fibrillation level of the ribbon-shaped RPBC fibers, which promoted better fiber–matrix bonding. As the fiber content increased, the bulk density of EFC and BFC decreased linearly, while RPBC composites showed only a modest decrease in density. Porosity steadily increased in EFC and BFC, whereas a non-linear trend was observed in RPBCC, likely due to its unique morphology and fibrillation. Conversely, EFC exhibited significantly higher maximum fracture toughness (3600 J/m2 at 10 wt.%) compared to PBFCC (1600 J/m2 at 14 wt.%) and BFC (1400 J/m2 at 14 wt.%). This enhancement is attributed to extensive fiber pullout mechanisms and increased energy absorption during crack propagation. Overall, all composite types demonstrated flexural strength values above 4 MPa, placing them in the Grade I category. Those reinforced with 10–14% RPBC exhibited strengths of 11–12 MPa, categorizing them as Grade II according to ASTM C1186-02. Full article
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28 pages, 14358 KiB  
Article
Three-Dimensional Mesoscopic DEM Modeling and Compressive Behavior of Macroporous Recycled Concrete
by Yupeng Xu, Fei Geng, Haoxiang Luan, Jun Chen, Hangli Yang and Peiwei Gao
Buildings 2025, 15(15), 2655; https://doi.org/10.3390/buildings15152655 - 27 Jul 2025
Viewed by 348
Abstract
The mesoscopic-scale discrete element method (DEM) modeling approach demonstrated high compatibility with macroporous recycled concrete (MRC). However, existing DEM models failed to adequately balance modeling accuracy and computational efficiency for recycled aggregate (RA), replicate the three distinct interfacial transition zone (ITZ) types and [...] Read more.
The mesoscopic-scale discrete element method (DEM) modeling approach demonstrated high compatibility with macroporous recycled concrete (MRC). However, existing DEM models failed to adequately balance modeling accuracy and computational efficiency for recycled aggregate (RA), replicate the three distinct interfacial transition zone (ITZ) types and pore structure of MRC, or establish a systematic calibration methodology. In this study, PFC 3D was employed to establish a randomly polyhedral RA composite model and an MRC model. A systematic methodology for parameter testing and calibration was proposed, and compressive test simulations were conducted on the MRC model. The model incorporated all components of MRC, including three types of ITZs, achieving an aggregate volume fraction of 57.7%. Errors in simulating compressive strength and elastic modulus were 3.8% and 18.2%, respectively. Compared to conventional concrete, MRC exhibits larger strain and a steeper post-peak descending portion in stress–strain curves. At peak stress, stress is concentrated in the central region and the surrounding arc-shaped zones. After peak stress, significant localized residual stress persists within specimens; both toughness and toughness retention capacity increase with rising porosity and declining compressive strength. Failure of MRC is dominated by tension rather than shear, with critical bonds determining strength accounting for only 1.4% of the total. The influence ranking of components on compressive strength is as follows: ITZ (new paste–old paste) > ITZ (new paste–natural aggregates) > new paste > old paste > ITZ (old paste–natural aggregates). The Poisson’s ratio of MRC (0.12–0.17) demonstrates a negative correlation with porosity. Predictive formulas for peak strain and elastic modulus of MRC were established, with errors of 2.6% and 3.9%, respectively. Full article
(This article belongs to the Special Issue Advances in Modeling and Characterization of Cementitious Composites)
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24 pages, 5021 KiB  
Article
Enhanced Mechanical and Electromagnetic Shielding Properties of Mg Matrix Layered Composites Reinforced with Hybrid Graphene Nanosheet (GNS)–Carbon Nanotube (CNT) Networks
by Hailong Shi, Jiancheng Zhao, Zhenming Sun, Xiaojun Wang, Xiaoshi Hu, Xuejian Li, Chao Xu, Weimin Gan and Chao Ding
Materials 2025, 18(15), 3455; https://doi.org/10.3390/ma18153455 - 23 Jul 2025
Viewed by 305
Abstract
The development of lightweight composites with superior mechanical properties and electromagnetic interference (EMI) shielding performance is essential for various structural and functional applications. This study investigates the effect of hybrid nanocarbon (graphene nanosheet (GNS) and carbon nanotube (CNT)) reinforcements on the properties of [...] Read more.
The development of lightweight composites with superior mechanical properties and electromagnetic interference (EMI) shielding performance is essential for various structural and functional applications. This study investigates the effect of hybrid nanocarbon (graphene nanosheet (GNS) and carbon nanotube (CNT)) reinforcements on the properties of magnesium (Mg) matrix composites. Specifically, the GNS-CNT hybrid, which forms a three-dimensional interconnected network structure, was analyzed and compared to composites reinforced with only GNSs or CNTs. The objective was to determine the benefits of hybrid reinforcements on the mechanical strength and EMI shielding capability of the composites. The results indicated that the GNS-CNT/Mg composite, at a nanocarbon content of 0.5 wt.% and a GNS-CNT ratio of 1:2, achieved optimal performance, with a 55% increase in tensile strength and an EMI shielding effectiveness of 70 dB. The observed enhancements can be attributed to several key mechanisms: effective load transfer, which promotes tensile twinning, along with improved impedance matching and multiple internal reflections within the GNS-CNT network, which enhance absorption loss. These significant improvements position the composite as a promising candidate for advanced applications requiring high strength, toughness, and efficient electromagnetic shielding, providing valuable insights into the design of high-performance lightweight materials. Full article
(This article belongs to the Section Advanced Composites)
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17 pages, 3437 KiB  
Article
Effects of Heavy-Metal-Sludge Sintered Aggregates on the Mechanical Properties of Ultra-High-Strength Concrete
by Weijun Zhong, Sheng Wang, Yue Chen, Nan Ye, Kai Shu, Rongnan Dai and Mingfang Ba
Materials 2025, 18(14), 3422; https://doi.org/10.3390/ma18143422 - 21 Jul 2025
Viewed by 214
Abstract
To investigate the effects of heavy-metal-sludge sintered aggregates on the workability, mechanical properties, and fracture toughness of ultra-high-strength concrete (UHSC), this study systematically evaluated the influence of different aggregate replacement ratios and particle gradations on the fluidity, flexural strength, compressive strength, and fracture [...] Read more.
To investigate the effects of heavy-metal-sludge sintered aggregates on the workability, mechanical properties, and fracture toughness of ultra-high-strength concrete (UHSC), this study systematically evaluated the influence of different aggregate replacement ratios and particle gradations on the fluidity, flexural strength, compressive strength, and fracture energy of UHSC. Microstructural characterization techniques including SEM, XRD, TG, and FTIR were employed to analyze the hydration mechanism and interfacial transition zone evolution. The results demonstrated the following: Fluidity continuously improved with the increase in the sintered aggregate replacement ratio, with coarse aggregates exhibiting the most significant enhancement due to the “ball-bearing effect” and paste enrichment. The mechanical properties followed a trend of an initial increase followed by a decrease, peaking at 15–20% replacement ratio, at which flexural strength, compressive strength, and fracture energy were optimally enhanced; excessive replacement led to strength reduction owing to skeletal structure weakening, with coarse aggregates providing superior improvement. Microstructural analysis revealed that the sintered aggregates accelerated hydration reactions, promoting the formation of C-S-H gel and Ca(OH)2, thereby densifying the ITZ. This study identified 15–20% of coarse sintered aggregates as the optimal replacement ratio, which synergistically improved the workability, mechanical properties, and fracture toughness of UHSC. Full article
(This article belongs to the Section Construction and Building Materials)
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22 pages, 12915 KiB  
Article
Preparation of Tung Oil Microcapsules Coated with Chitosan–Arabic Gum and Its Effect on the Properties of UV Coating
by Jinzhe Deng and Xiaoxing Yan
Polymers 2025, 17(14), 1985; https://doi.org/10.3390/polym17141985 - 19 Jul 2025
Cited by 1 | Viewed by 270
Abstract
Tung oil, as dry oil, can quickly dry and polymerize into tough and glossy waterproof coatings, with a very high application value. Tung oil was used as a core material to prepare Tung oil microcapsules coated with chitosan–Arabic gum, and the preparation process [...] Read more.
Tung oil, as dry oil, can quickly dry and polymerize into tough and glossy waterproof coatings, with a very high application value. Tung oil was used as a core material to prepare Tung oil microcapsules coated with chitosan–Arabic gum, and the preparation process of the microcapsules was optimized. The effect of adding a UV coating on the performance of the microcapsules was explored. Under the conditions of a core–wall mass ratio of 0.5:1.0, pH value of 3.5, mass ratio of chitosan to Arabic gum of 1.0:4.0, and spray drying temperature of 130 °C, Tung oil microcapsules coated with chitosan–Arabic gum had a higher yield and coverage rate, which were 32.85% and 33.20%, respectively. With the increase of the spray drying temperature during preparation, the roughness of the coating first increased and then decreased, the visible light transmittance decreased first and then increased, and the glossiness showed an overall downward trend. The self-repairing rate decreased gradually. When the microcapsules #11 were added to the UV topcoat at 5%, the coating can obtain excellent comprehensive properties; the roughness was 0.79 μm, elongation at break was 5.04%, visible light transmittance was 77.96%, gloss loss rate was 10.95%, and self-repairing rate was 20.47%. Full article
(This article belongs to the Section Biobased and Biodegradable Polymers)
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19 pages, 1914 KiB  
Article
Fracture Behavior Assessment of Rubberized Concrete Using Non-Standard Specimens: Experimental Investigation and Model Optimization
by Shuang Gao, Zhenyu Wang, Jiayi Sun, Juan Wang, Yu Hu and Hongyin Xu
Technologies 2025, 13(7), 307; https://doi.org/10.3390/technologies13070307 - 17 Jul 2025
Viewed by 253
Abstract
With the advancement of modern engineering structures, traditional cement concrete is increasingly unable to meet the mechanical performance requirements under complex conditions. To overcome the performance limitations of materials, modified concrete has become a focal point of research. By incorporating modifying materials such [...] Read more.
With the advancement of modern engineering structures, traditional cement concrete is increasingly unable to meet the mechanical performance requirements under complex conditions. To overcome the performance limitations of materials, modified concrete has become a focal point of research. By incorporating modifying materials such as fibers, polymers, or mineral admixtures, the properties of concrete can be significantly enhanced. Among these, rubberized concrete has attracted considerable attention due to its unique performance advantages. This study conducted fracture tests on rubberized concrete using non-standard concrete three-point bending beam specimens of varying dimensions to evaluate its fracture performance. Employing conventional concrete fracture theoretical models, the fracture toughness parameters of rubberized concrete were calculated, and a comparative analysis was performed regarding the applicability of various theoretical calculation formulas to rubberized concrete. The results indicated that the fracture performance of rubberized concrete varied significantly with changes in specimen size. The initial toughness exhibited a consistent size-dependent variation across different theoretical models. The fracture toughness corresponding to crack height ratios between 0.05 and 0.25 showed contradictory trends; however, for crack height ratios between 0.3 and 0.5, the fracture toughness became consistent. This study integrated boundary effect theory and employed Guinea’s theory to propose an optimization coefficient γ for the double-K fracture toughness formula, yielding favorable optimization results. Full article
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23 pages, 8675 KiB  
Article
Research on the Deterioration Mechanism of PPF Mortar-Masonry Stone Structures Under Freeze–Thaw Conditions
by Jie Dong, Hongfeng Zhang, Zhenhuan Jiao, Zhao Yang, Shaohui Chu, Jinfei Chai, Song Zhang, Lunkai Gong and Hongyu Cui
Buildings 2025, 15(14), 2468; https://doi.org/10.3390/buildings15142468 - 14 Jul 2025
Viewed by 296
Abstract
Significant progress has been made in the low-temperature toughness and crack resistance of polypropylene fiber-reinforced composites. However, there is still a gap in the research on damage evolution under freeze–thaw cycles and complex stress ratios. To solve the problem of durability degradation of [...] Read more.
Significant progress has been made in the low-temperature toughness and crack resistance of polypropylene fiber-reinforced composites. However, there is still a gap in the research on damage evolution under freeze–thaw cycles and complex stress ratios. To solve the problem of durability degradation of traditional rubble masonry in cold regions, this paper focuses on the study of polypropylene fiber-mortar-masonry blocks with different fiber contents. Using acoustic emission and digital image technology, the paper conducts a series of tests on the scaled-down polypropylene fiber-mortar-masonry structure, including uniaxial compressive tests, three-point bending tests, freeze–thaw cycle tests, and tests with different stress ratios. Based on the Kupfer criterion, a biaxial failure criterion for polypropylene fiber mortar-masonry stone (PPF-MMS) was established under different freeze–thaw cycles. A freeze–thaw damage evolution model was also developed under different stress ratios. The failure mechanism of PPF-MMS structures was analyzed using normalized average deviation (NAD), RA-AF, and other parameters. The results show that when the dosage of PPF is 0.9–1.1 kg/m3, it is the optimal content. The vertical stress shows a trend of increasing first and then decreasing with the increase in the stress ratio, and when α = 0.5, the degree of strength increase reaches the maximum. However, the freeze–thaw cycle has an adverse effect on the internal structure of the specimens. Under the same number of freeze–thaw cycles, the strength of the specimens without fiber addition decreases more rapidly than that with fiber addition. The NAD evolution rate exhibits significant fluctuations during the middle loading period and near the damage failure, which can be considered precursors to specimen cracking and failure. RA-AF results showed that the specimens mainly exhibited tensile failure, but the occurrence of tensile failure gradually decreased as the stress ratio increased. Full article
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19 pages, 11950 KiB  
Article
Enhancing Tensile Performance of Cemented Tailings Backfill Through 3D-Printed Polymer Lattices: Mechanical Properties and Microstructural Investigation
by Junzhou Huang, Lan Deng, Haotian Gao, Cai Wu, Juan Li and Daopei Zhu
Materials 2025, 18(14), 3314; https://doi.org/10.3390/ma18143314 - 14 Jul 2025
Viewed by 301
Abstract
This study presents an innovative solution to improve the mechanical performance of traditional cemented tailings backfill (CTB) by incorporating 3D-printed polymer lattice (3DPPL) reinforcements. We systematically investigated three distinct 3DPPL configurations (four-column FC, six-column SC, and cross-shaped CO) through comprehensive experimental methods including [...] Read more.
This study presents an innovative solution to improve the mechanical performance of traditional cemented tailings backfill (CTB) by incorporating 3D-printed polymer lattice (3DPPL) reinforcements. We systematically investigated three distinct 3DPPL configurations (four-column FC, six-column SC, and cross-shaped CO) through comprehensive experimental methods including Brazilian splitting tests, digital image correlation (DIC), and scanning electron microscopy (SEM). The results show that the 3DPPL reinforcement significantly enhances the CTB’s tensile properties, with the CO structure demonstrating the most substantial improvement—increasing the tensile strength by 85.6% (to 0.386 MPa) at a cement-to-tailings ratio of 1:8. The 3DPPL-modified CTB exhibited superior ductility and progressive failure characteristics, as evidenced by multi-stage load-deflection behavior and a significantly higher strain capacity (41.698–51.765%) compared to unreinforced specimens (2.504–4.841%). The reinforcement mechanism involved synergistic effects of macroscopic truss behavior and microscopic interfacial bonding, which effectively redistributed the stress and dissipated energy. This multi-scale approach successfully transforms CTB’s failure mode from brittle to progressive while optimizing both strength and toughness, providing a promising advancement for mine backfill material design. Full article
(This article belongs to the Section Mechanics of Materials)
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23 pages, 11832 KiB  
Article
Investigation of Flexibility Enhancement Mechanisms and Microstructural Characteristics in Emulsified Asphalt and Latex-Modified Cement
by Wen Liu, Yong Huang, Yulin He, Hanyu Wei, Ruyun Bai, Huan Li, Qiushuang Cui and Sining Li
Sustainability 2025, 17(14), 6317; https://doi.org/10.3390/su17146317 - 9 Jul 2025
Viewed by 444
Abstract
The inherent limitations of ordinary cement mortar—characterized by its high brittleness and low flexibility—result in a diminished load-bearing capacity, predisposing concrete pavements to cracking. A novel approach has been proposed to enhance material performance by incorporating emulsified asphalt and latex into ordinary cement [...] Read more.
The inherent limitations of ordinary cement mortar—characterized by its high brittleness and low flexibility—result in a diminished load-bearing capacity, predisposing concrete pavements to cracking. A novel approach has been proposed to enhance material performance by incorporating emulsified asphalt and latex into ordinary cement mortar, aiming to improve the flexibility and durability of concrete pavements effectively. To further validate the feasibility of this proposed approach, a series of comprehensive experimental investigations were conducted, with corresponding conclusions detailed herein. As outlined below, the flexibility properties of the modified cement mortar were systematically evaluated at curing durations of 3, 7, and 28 days. The ratio of flexural to compressive strength can be increased by up to 38.9% at 8% emulsified asphalt content at the age of 28 days, and by up to 50% at 8% latex content. The mechanism of emulsified asphalt and latex-modified cement mortar was systematically investigated using a suite of analytical techniques: X-ray diffraction (XRD), Fourier transform infrared (FTIR) spectroscopy, thermogravimetric analysis (TG-DTG), X-ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM). Through comprehensive analyses of microscopic morphology, hydration products, and elemental distribution, the enhancement in cement mortar toughness can be attributed to two primary mechanisms. First, Ca2+ ions combine with the carbonyl groups of emulsified asphalt to form a flexible film structure during cement hydration, thereby reducing the formation of brittle hydrates. Second, active functional groups in latex form a three-dimensional network, regulating internal expansion-contraction tension in the modified mortar and extending its service life. Full article
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18 pages, 5009 KiB  
Article
Preparation of Glass Fiber Reinforced Polypropylene Bending Plate and Its Long-Term Performance Exposed in Alkaline Solution Environment
by Zhan Peng, Anji Wang, Chen Wang and Chenggao Li
Polymers 2025, 17(13), 1844; https://doi.org/10.3390/polym17131844 - 30 Jun 2025
Viewed by 309
Abstract
Glass fiber reinforced polypropylene composite plates have gradually attracted more attention because of their repeated molding, higher toughness, higher durability, and fatigue resistance compared to glass fiber reinforced thermosetting composites. In practical engineering applications, composite plates have to undergo bending effect at different [...] Read more.
Glass fiber reinforced polypropylene composite plates have gradually attracted more attention because of their repeated molding, higher toughness, higher durability, and fatigue resistance compared to glass fiber reinforced thermosetting composites. In practical engineering applications, composite plates have to undergo bending effect at different angles in corrosive environment of concrete, including bending bars from 0~90°, and stirrups of 90°, which may lead to long-term performance degradation. Therefore, it is important to evaluate the long-term performance of glass fiber reinforced polypropylene composite bending plates in an alkali environment. In the current paper, a new bending device is developed to prepare glass fiber reinforced polypropylene bending plates with the bending angles of 60° and 90°. It should be pointed out that the above two bending angles are simulated typical bending bars and stirrups, respectively. The plate is immersed in the alkali solution environment for up to 90 days for long-term exposure. Mechanical properties (tensile properties and shear properties), thermal properties (dynamic mechanical properties and thermogravimetric analysis) and micro-morphology analysis (surface morphology analysis) were systematically designed to evaluate the influence mechanism of bending angle and alkali solution immersion on the long-term mechanical properties. The results show the bending effect leads to the continuous failure of fibers, and the outer fibers break under tension, and the inner fibers buckle under compression, resulting in debonding of the fiber–matrix interface. Alkali solution (OH ions) corrode the surface of glass fiber to form soluble silicate, which is proved by the mass fraction of glass fiber decreased obviously from 79.9% to 73.65% from thermogravimetric analysis. This contributes to the highest degradation ratio of tensile strength was 71.6% (60° bending) and 65.6% (90° bending), respectively, compared to the plate with bending angles of 0°. A high curvature bending angle (such as 90°) leads to local buckling of fibers and plastic deformation of the matrix, forming microcracks and fiber–resin interface bonding at the bending area, which accelerates the chemical erosion and debonding process in the interface area, bringing about an additional maximum 10.56% degradation rate of the shear strength. In addition, the alkali immersion leads to the obvious degradation of storage modulus and thermal decomposition temperature of composite plate. Compared with the other works on the long-term mechanical properties of glass fiber reinforced polypropylene, it can be found that the long-term performance of glass fiber reinforced polypropylene composites is controlled by the corrosive media type, bending angle and immersion time. The research results will provide durability data for glass fiber reinforced polypropylene composites used in concrete as stirrups. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
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15 pages, 2316 KiB  
Article
Enhancement of Ethylene-Butene Terpolymer Performance via Carbon Nanotube-Induced Nanodispersion of Montmorillonite Layers
by Li Zhang, Jianming Liu, Duanjiao Li, Wenxing Sun, Zhi Li, Yongchao Liang, Qiang Fu, Nian Tang, Bo Zhang, Fei Huang, Xuelian Fan, Yuansi Wei, Pengxiang Bai and Yuqi Wang
Crystals 2025, 15(7), 612; https://doi.org/10.3390/cryst15070612 - 30 Jun 2025
Viewed by 250
Abstract
In this study, the enhancement mechanism of the nano-dispersion of stearic acid-modified montmorillonite (SMMT) induced by carbon nanotubes (CNTs) in ethylene-butene terpolymer (EBT) was comprehensively investigated, and the regulation effect of composite fillers on EBT properties was revealed. Scanning electron microscopy (SEM) confirmed [...] Read more.
In this study, the enhancement mechanism of the nano-dispersion of stearic acid-modified montmorillonite (SMMT) induced by carbon nanotubes (CNTs) in ethylene-butene terpolymer (EBT) was comprehensively investigated, and the regulation effect of composite fillers on EBT properties was revealed. Scanning electron microscopy (SEM) confirmed that SMMT achieved homogeneous nanoscale dispersion after CNT addition, and the size of aggregates was greatly reduced. Four-cycle strain-scanning analysis revealed a 200% increase in rubber–filler (R-F) interaction strength due to CNT incorporation. At the optimal CNT/SMMT ratio of 1:5, the EBT composites exhibited a 40.4% increase in Young’s modulus, 71.4% enhancement in tensile strength, and maintained 250% elongation at break, effectively addressing the strength–toughness trade-off of traditional rigid fillers. Thermogravimetric analysis (TGA) showed near 20 °C elevation in EBT composites’ maximum decomposition temperature, while water contact angle measurements indicated a hydrophobicity increase to 117.5° and water absorption rate below 0.2%. The quantitative improvement in thermal oxidation stability and hydrophobic barrier performance was achieved simultaneously. Full article
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18 pages, 1871 KiB  
Article
Magnesia Partially Stabilized Zirconia/Hydroxyapatite Biocomposites: Structural, Morphological and Microhardness Properties
by Liliana Bizo, Adriana-Liana Bot, Marieta Mureșan-Pop, Lucian Barbu-Tudoran, Claudia Andreea Cojan and Réka Barabás
Crystals 2025, 15(7), 608; https://doi.org/10.3390/cryst15070608 - 30 Jun 2025
Viewed by 479
Abstract
Hydroxyapatite (HAP) is the most widely accepted biomaterial for repairing bone tissue defects, demonstrating excellent biocompatibility and bioactivity that promote new bone formation. Zirconia (ZrO2), known for its strength and fracture toughness, is commonly used to reinforce ceramics. In this study, [...] Read more.
Hydroxyapatite (HAP) is the most widely accepted biomaterial for repairing bone tissue defects, demonstrating excellent biocompatibility and bioactivity that promote new bone formation. Zirconia (ZrO2), known for its strength and fracture toughness, is commonly used to reinforce ceramics. In this study, magnesium oxide (MgO) served as a stabilizer for zirconia, resulting in magnesia partially stabilized zirconia (Mg-PSZ). Both Mg-PSZ and HAP were synthesized via coprecipitation and mixed in specific ratios to create composites through a ceramic method involving mixing, compaction, and sintering at 1100 °C. The samples were characterized using techniques such as X-ray powder diffraction (XRPD), Fourier-transform infrared spectroscopy (FTIR), and scanning electron microscopy/energy-dispersive X-ray spectroscopy (SEM/EDS). Structural analyses confirmed the presence of both monoclinic and tetragonal zirconia phases. Besides, the increased wt.% HAP in the composites produced distinct peaks for hexagonal HAP. Crystallite sizes ranged from 27.45 nm to 31.5 nm, and surface morphology was homogeneous with small pores. Elements such as calcium, phosphorus, magnesium, zirconium, and oxygen were detected in all samples. This research also examined microhardness changes in the materials. The findings revealed enhancement in microhardness for the biocomposite with higher zirconia content, 90Mg-PSZ/10HAP sample, with the smallest average pore size, highlighting its potential for biomedical applications. Full article
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