Search Results (31)

Waste sludge from the treatment of meat processing wastewater poses significant environmental concerns. This study examines the viability of upgrading two sludge fractions, screenings (S) and flotation sludge (FS), into solid fuel through torrefaction. The materials were thermally treated at temperatures ranging from 250 to 450 °C under an inert nitrogen atmosphere. The effects of torrefaction on physicochemical properties, thermal behaviour, and functional group composition were systematically evaluated using proximate analysis, higher heating value (HHV) determination, thermogravimetric analysis (TGA), and Fourier transform infrared spectroscopy (FTIR). The results indicate that increasing torrefaction temperature leads to a substantial enhancement in mass loss due to progressive devolatilization. Concurrently, there is a reduction in moisture uptake and an improvement in hydrophobicity. Proximate analysis revealed a decrease in volatile matter (35% for FS and 31% for S) and a corresponding increase in fixed carbon (from 0.46 to 1.80% for FS and from 6.43 to 20.60% for S). The S fraction demonstrated a better fuel ratio (1.27%) compared to the FS one (0.06%), indicating more favourable fuel properties. TGA results demonstrated improved thermal stability of torrefied samples. FTIR analysis confirmed the progressive removal of polar functional groups (O–H, C=O, N–O) and the formation of more carbon-rich and hydrophobic structures. Torrefaction at temperatures of at least 350 °C effectively upgrades both sludge fractions into more stable and energy-dense materials. The findings indicate that torrefaction is a promising pathway for the valorisation of meat processing wastewater sludge and its conversion into a sustainable solid fuel. Full article

The increasing demand for sustainable materials has driven interest in biocomposites that incorporate low-value agricultural residues to offset the use of virgin plastics. The study investigated the production of blend pellets from raw and torrefied almond shells and post-consumer plastic waste as a potential feedstock for biocomposite and biofuels applications. Almond shells were torrefied in a lab-scale fixed-bed reactor at 300 °C for 30 min prior to the pelleting tests. High-density polyethylene (HDPE) and polypropylene (PP) wastes were size-reduced in a Crumbler (rotary shear grinder) fitted with a 2 mm head and a 2 mm screen to remove the fines. A portion of the crumbled HDPE, and torrefied almond shells were further ground in a Wiley mill fitted with 2 and 1 mm screens for flat die pelleting tests. The flat die pellet mill used for testing had a 6 mm die and a length-to-diameter (L/D) ratio of 2.0. The blend ratio consisted of 30% torrefied almond shells and 70% HDPE, with a 10% starch binder. The measured pellet properties include unit, bulk and tap densities, durability, and expansion ratio. The bulk density of the blend pellets ranged from 360 to 410 kg/m³, and durability ranged from 80% to 88%. The blend pellet unit density ranged from 830 to 880 kg/m³. The blend pellets produced using crumbled HDPE, PP and raw and torrefied almond shells in a ring die pilot-scale pellet mill with an L/D ratio of 6 and steam conditioning exhibit similar densities to those of HDPE pellets produced using a flat die pellet mill, albeit with lower durability. The study indicated that a smaller grind size and preheating the blend before pelleting produce blend pellets with higher density and greater durability. Full article

Pellets produced from raw or torrefied shredded logging residues have been investigated in the study. The research material came from pine and spruce stands in Poland, Slovakia, Czechia and Hungary. Torrefaction temperatures (T_t) of 250, 300, and 400 °C were applied. Before pressure agglomeration, 3% wheat flour was added to the torrefaction material as a binding agent. Pellets with a diameter of 8 mm were produced at constant humidity, compaction pressure (P) of 140 or 180 MPa and agglomeration temperature (T_a) of 100, 120 or 140 °C. The produced pellets were assessed for their physicomechanical parameters (density, radial compressive strength, compression ratio, modulus of elasticity), chemical parameters (extractive compounds, cellulose, lignin) and energy parameters (ash content, elemental composition, calorific value). The results were subjected to basic statistical analysis and multi-way ANOVA. The produced pellets varied in physical, mechanical, chemical and energy properties. A significant effect of torrefaction temperature, agglomeration temperature and compaction pressure on the results was observed. In terms of physicomechanical parameters, the best pellets were produced from the raw material, while in terms of energy parameters, those produced from the torrefied material were superior. Pellets of satisfactory quality produced from torrefied logging residues could be obtained at T_t = 250 °C, T_a = 120 °C and P = 180 MPa. Pellets with specific density of approximately 1.1 g·cm⁻³, radial compressive strength of 3–3.5 MPa, modulus of elasticity of 60–80 MPa and calorific value of 20.3–23.8 MJ·kg⁻¹ were produced in the process. Full article

The production of solid biofuels from torrefied biomass holds significant potential for renewable energy applications. Durable pellet formation from severely torrefied biomass is hindered by the loss of natural binding properties, yet studies on mild torrefaction that preserves sufficient binding capacity for pellet production without external binders or changes to die conditions remain scarce. This paper investigated the production of fuel pellets from torrefied biomass without using external binders or adjusting pelletization parameters. Experiments were conducted using a mild torrefaction temperature (230 °C and 250 °C) and shorter residence time (10, 15, and 30 min). The torrefied materials were then subjected to pelletization using a single-pellet press; and the influence of torrefaction on the mechanical durability, hydrophobicity, and fuel characteristics of the pellets was examined. Results indicated that the mass loss ranging from 10 to 20% among the mild torrefaction treatments was less than the typical extent of mass loss due to severe torrefaction. Pellets made from torrefied biomass (torrefied pellets) had improvement in the hydrophobicity (moisture resistance) when compared to pellets made from untreated biomass (untreated pellets). Improved hydrophobicity is important for storage and transportation of pellets that are exposed to humid environmental conditions, as it reduces the risk of pellet degradation and spoilage. Thermogravimetric analysis of the pyrolysis and combustion behaviour of torrefied pellets indicated the improvement of fuel characteristics in terms of a much higher comprehensive pyrolysis index and greater thermal stability compared to untreated pellets, as evidenced by the prolonged burnout time and reduced combustion characteristics index. Residence time had a more significant impact on pellet durability than temperature, but the durability of the torrefied pellets was lower than that of the untreated pellets. Further research is required to explore the feasibility of producing binder-free durable pellets under mild torrefaction conditions. Overall, the study demonstrated that mild torrefaction could enhance the fuel quality and moisture resistance of biomass pellets, offering promising advantages for energy applications, despite some trade-offs in mechanical durability. Full article

The aim of the research was to study the torrefaction processes of wood biomass, compare the product characteristics at different torrefaction temperatures, and assess both moisture adsorption on raw and torrefied samples, as well as metal (Cu(II) and Ni(II)) adsorption on torrefied biomass. The novelty of the research was to investigate whether the presence of adsorbed metals in torrefied biomass significantly affects the energetic properties of the torrefied biomass, compared to torrefied biomass without metals. First, wood samples were torrefied at temperatures of 250 °C, 350 °C, and 400 °C. Following torrefaction, thermogravimetric analysis (TGA) was performed to evaluate mass loss and thermal stability. Next, changes in surface functional groups were examined, and higher heating values (HHV) were measured to assess the energy content. The results showed that torrefaction significantly increased the hydrophobicity of the biomass, leading to reduced moisture adsorption and enhanced material properties. Additionally, the adsorption of Cu(II) and Ni(II) ions on torrefied biomass was investigated. The results showed that the adsorption efficiency for Cu(II) was higher, reaching 62.4%, compared to Ni(II) at 21.2%. The adsorption process followed a pseudo-second-order kinetic model, which indicated that chemisorption was the dominant mechanism. Full article

This study investigates the carbon dioxide (CO₂) emission characteristics of using torrefied biomass (residual wood and wood chip) as co-firing materials in coal-fired power plants, based on life cycle assessment techniques. We quantify the greenhouse gas (GHG) mitigation potential of substituting coal with biomass under different torrefaction temperatures, biomass types, and co-firing ratios. Results indicate that higher co-firing ratios significantly reduce CO₂ emissions. Torrefaction at 270 °C was identified as optimal, balancing high energy yield and minimized emissions, while 310 °C torrefaction showed limited mitigation benefits due to lower mass yields and higher carbon content. Pelletization and torrefaction enhanced biomass properties, but the energy intensity of these processes affected the overall emission balance. This study underscores the potential of biomass to replace imported coal and contribute to carbon neutrality, while highlighting the importance of optimizing biomass processing conditions. Future work should focus on refining torrefaction parameters and assessing other biomass characteristics to enhance operational efficiency in coal-fired power plants. Full article

Blackwater (BW) is a vital source of bio-energy and nutrients for the sustainable development of human society in the future owing to its organic and nutrient-rich properties. Therefore, biomass and water must be used properly to avert environmental challenges and promote the viable development of nutrient recovery and bioenergy production. Moreover, vacuum-collected BW (VCBW) as a renewable source can offer outstanding potential in bioenergy and nutrition sustainability. This review reports previous and present investigations on decentralized wastewater, water conservation, the recovery of nutrients, and the ecological implications and economic significance of integrating torrefaction with anaerobic digestion (AD), notably the continuous stirred tank reactor. The mixtures (torrefied biomass and VCBW) can be converted into valuable materials by combining torrefaction and AD technology for environmental and economic gains. This way, the heat and energy used in the process could be reused, and valuable materials with high energy contents could be obtained for financial gain. The economic evaluation shows that the minimum selling price of the torrefied biomass to reach breakeven could be reduced from 199 EUR/t for standalone torrefaction to 185 EUR/t in the case of torrefaction integrated with AD. The concept can be applied to an existing waste- or wastewater-treatment facility to create a cleaner and more efficient BW with biomass recycling. However, a comprehensive techno-economic analysis must be conducted: (1) Application of tor-biochar towards vacuum BW in AD process is feasible; (2) Digestate as a soil conditional to improve soil condition is effective; (3) Mesophilic and thermophilic conditions are applicable on AD vacuum BW; (4) Economic significance indicates technological feasibility. Full article

In a context where there is an increasing need for thermal treatments of wooden products, the current research contributes a description of the torrefaction treatment of two of the composite wood materials available on the international market. The present paper presents the importance of the torrefaction process for poplar plywood and medium-density fiberboard. In this paper, the positive aspects of the torrefaction process (decrease in water absorption, thickness swelling and shrinkage, and color) but also the negative aspects of mechanical resistance to static bending are presented. Poplar plywood (PW) and medium-density fiberboard (MDF) panels, with the initial dimensions of 2000 × 1250 mm, were used. From these, 300 × 300 mm samples were cut and torrefied using two different temperatures (170 and 190 °C) and two different periods (for 1 and 2 h). After the treatment, the samples were cut in different sizes (as necessary for each type of evaluation method) from different zones of the panels and used to evaluate the water absorption and thickness swelling, to determine their modulus of rupture, roughness, and color changes. The obtained results emphasize that the mass loses increase at high temperature as the main disadvantageous characteristics of torrefaction. Also, while the calorific power increases with the increase in the parameters of the torrefaction regime, the hygroscopicity and some mechanical properties of the material simultaneously decrease. Full article

The main objective of this review is to present the latest research results regarding the importance of the torrefaction process for different biomass materials in the last 12-year period. Despite the fact that the potential of renewable energy sources has been analyzed, research regarding that of energy derived from waste biomass still remains in the infancy state. Torrefaction is known to be one of the most effective methods for enhancing the energy efficiency of biomass. Among different types of torrefactions, the focus in this study is mostly on dry torrefaction. The influential factors, like temperature and residence time, and physico-chemical properties of torrefied products, and the prospective of torrefaction due to its reduced impact on environment, are discussed in-depth. This review provides valuable insights into the torrefaction process, which is conducive to upgrading biomass for achieving net zero carbon emissions, as it has been stated in several works that torrefied biomass can be used instead of coal. Full article

Torrefaction pretreatment is a mild form of pyrolysis that has the potential to produce a high-quality raw material for making biofuel that serves as a replacement for coal in the bioenergy industry. Microwave-assisted torrefaction was conducted on white spruce sawdust (WSS) at temperatures of 200 °C, 250 °C, and 300 °C and retention times of 5 min, 7 min, and 9 min in an inert environment. The torrefaction process produces a solid carbon, commonly known as biochar, and condensable (torrefaction liquid (TL)) and non-condensable gases. In this study, torrefaction characteristics were investigated to observe its effects on the thermal and physiochemical properties of the pellets produced. During the torrefaction process, a significant mass loss associated with the decomposition of hemicellulose was observed. The hemicellulose content drastically reduced to approximately 1.8% and the cellulose content was reduced by approximately 10%, while the lignin gained approximately 35% as the severity increased. This led to an improvement in the higher heating value (HHV), hydrophobicity, bulk, particle density, pellet dimensional stability, and pellet density. However, the pellet tensile strength decreased as the torrefaction severity increased. Pellet tensile strength is a critical indicator of biomass pellets that expresses the force required to crush or damage a pellet. Therefore, to enhance the tensile strength of the pellets, the introduction of a binder was necessary. Torrefaction liquid and sawdust were used as additives at different proportions during pelletization. The addition of binders (torrefaction liquid and sawdust) to the pellet formulation increased the tensile strength of the torrefied WSS by approximately 50%. The OH groups in the biomass break down to a limited degree due to dehydration. This hinders the formation of H bonds, thereby increasing the chances that the pretreated biomass will become hydrophobic. The SEM graphs showed that the torrefied WSS pellets demonstrated more firmly glued surfaces with fewer pores spaces when set side by side with the raw pellets. The thermogravimetric analysis conducted showed that the torrefaction of WSS slightly reduced its thermal stability. Full article

The current research is focused on the mutual comparison (mechanical properties, response to humidity) of agro-waste composite materials. The purpose of this work is directed at the valorization of agro-waste biomass products and to investigate their mechanical stability for transport or other applications (in dry and wet states). Three different types of agro-waste (oat hull (Oh), torrefied wheat straw (S), and spent coffee grounds (SCG)) were blended with kaolinite (K) and chitosan (CHT) at variable weight ratios to yield ternary composites. Mechanical properties were represented by measuring hardness (in compression mode) and elastic modulus (under tension mode). Young’s (elastic) modulus was measured both for dried and hydrated samples. The pelletized materials were prepared in two forms: crosslinked (CL) with epichlorohydrin and non-crosslinked (NCL). The hardness of the Oh pellets was poor (75 N) and decreased by four times with greater agro-waste content, while crosslinking affected the hardness only slightly. S pellets had the highest level of hardness at 40% agro-waste content (160 N), with a concomitant decrease to 120 N upon crosslinking. SCG pellets had the least change in hardness for both CL and NCL specimens (105–120 N). The trends of Young’s modulus were similar to hardness. Hydration caused the elastic modulus to decrease ca. 100-fold. In general, S and SCG composites exhibit the greatest hardness and Young’s modulus compared to Oh composites (CL or NCL) in their dry state. Full article

Because of the social, economic, and environmental issues linked with fossil resources, there is a global interest in finding alternative renewable and sustainable resources for energy and materials production. Biomass could be one such renewable material that is available in large quantities. However, biomass physicochemical properties are a challenge for its industrial application. Recently, the torrefaction process was developed to improve the fuel characteristics of biomass. However, in recent days, energy production has slowly been shifting towards solar and wind, and restrictions on thermal power plants are increasing. Thus, there will be a need to find alternative market opportunities for the torrefaction industry. In that regard, there is a quest to find alternative applications of torrefaction products other than energy production. This paper presents a couple of alternative applications of torrefied biomass. Torrefaction process can be used as a biomass pretreatment option for biochemical conversion processes. The other alternative applications of torrefied biomass are using it as a reducing agent in metallurgy, as a low-cost adsorbent, in carbon-black production, and as a filler material in plastics. The use of torrefied biomass in fermentation and steel production is validated through a few laboratory experiments, and the results are looking attractive. The lower sugar yield is the main challenge in the case of the microbial application of torrefied biomass. The lower mechanical strength is the challenge in the case of using it as a reducing agent in a blast furnace. To date, very few studies are available in the literature for all the highlighted applications of torrefied biomass. There is a need for extensive experimental validation to identify the operational feasibility of these applications. Full article

In this study, three locally available biomasses, namely miscanthus, hops, sewage sludge, and additionally, their mixtures, were subjected to the torrefaction process to improve their fuel properties. The torrefaction process was conducted at 250–350 °C and 10–60 min in a nitrogen (N₂) environment. The torrefaction temperature and time were studied to evaluate the selected biomass materials; furthermore, heating values, mass and energy yields, enhancement factors, torrefaction severity indexes (TSI), and energy-mass co-benefit indexes (EMCI) were calculated. In addition, thermogravimetric (TGA) and Fourier transform infrared analyses (FTIR) were performed to characterize raw and torrefied biomass under the most stringent conditions (350 °C and 60 min). The results showed that with increasing torrefaction temperature and duration, mass and energy yields decreased, and heating values (HHVs) increased for all studied biomasses. The results of the TSI and EMCI indexes showed that the optimum torrefaction conditions were as follows: 260 °C and 10 min for pure miscanthus and hops, whilst this could not be confirmed for the sewage sludge. Furthermore, the combination of sewage sludge and the above-mentioned types of lignocellulosic biomass exhibited better fuel properties than sewage sludge alone. Full article

Spent coffee ground is a massively produced coffee industry waste product whose reusage is beneficial. Proximate and ultimate and stochiometric analysis of torrefied spent coffee ground were performed and results were analyzed and compared with other research and materials. Spent coffee ground is a material with high content of carbon (above 50%) and therefore high calorific value (above 20 MJ·kg⁻¹). Torrefaction improves the properties of the material, raising its calorific value up to 32 MJ·kg⁻¹. Next, the phytotoxicity of the aqueous extract was tested using the cress test. The non-torrefied sample and the sample treated at 250 °C were the most toxic. The sample treated at 250 °C adversely affected the germination of the cress seeds due to residual caffeine, tannins and sulfur release. The sample treated at 350 °C performed best of all the tested samples. The sample treated at 350 °C can be applied to the soil as the germination index was higher than 50% and can be used as an alternative fuel with net calorific value comparable to fossil fuels. Full article

Raw and torrefied rice hulls (RRH and TRH) were incorporated into polyhydroxybutyrate (PHB) as fillers using extrusion and injection molding to produce biomass-polymer composites. Filler and composite materials were characterized by particle size analysis, thermomechanical analysis, thermogravimetric analysis, differential scanning calorimetry, FTIR analysis, CHNSO analysis, and mechanical testing. Heat distortion temperature of the RRH composites were 16–22 °C higher than TRH composites. The RRH composite samples showed a 50–60% increase in flexural modulus and 5% increase in stress at yield compared to PHB, while TRH composite samples showed nearly equal flexural modulus and a 24% decrease in stress at yield. The improved mechanical properties of the RRH composites in comparison to TRH composites were due to better particle-matrix adhesion. FTIR analysis showed RRH particles contained more surface functional groups containing oxygen than TRH particles, indicating that RRHs should be more compatible with the polar PHB plastic. SEM images showed space between filler and plastic in TRH composites and better wetted filler particles in the RRH composites. Full article