Search Results (123)

Recently, with concern for the environment and the request for sustainable materials, more researchers and manufacturers have focused on the substitute solution of synthetic fiber reinforcement composites in industry applications. Green hybrid composites with natural components can present excellent sustainability, possess superior mechanical behavior, and reduce hazards. Hybridization technology allows new materials to inherit their raw materials’ characteristics and generate new properties. The current study designed novel double-walled shell structures (DS1R4L, DS2R8L, and DS5R12L), containing two thin walls and different numbers of ring and longitudinal stiffeners, as unmanned maritime vehicle (UMV) components. A normal single-walled cylindrical shell was used as a control. These models will be made of hybrid kenaf/flax/glass-fiber-reinforced composites, GKFKG and GFKFG, created in the ANSYS Workbench. The mechanical responses (deformation, stress, and strain characteristics) of models were examined under three loading conditions (end force, end torque, and hydrostatic pressure) to evaluate the influence of both material change and structural configuration. Compared to the single-walled structure, the double-walled configurations display minimized deflection and torsional angle. Moreover, GKFKG-made structures are better than GFKFG-made ones. The research contributes positively to advancing the application of hybrid kenaf/flax/glass-fiber-reinforced composites in UMV structures and promotes the development of green sustainable materials. Full article

Recycling water offers a powerful way to lower the environmental water impact of mining activities. Pressure-retarded osmosis (PRO) represents a promising pathway for simultaneous water reuse and clean energy generation from salinity gradients. In this study, the performance of a thin-film nanocomposite (TFN) membrane containing functionalized multi-walled carbon nanotubes (fMWCNTs) within a polyacrylonitrile (PAN) support layer, followed by polydopamine (PDA) surface modification, was investigated under a PRO operation using pretreated gold mining wastewater as the feed solution. Unlike most previous studies that rely on synthetic feeds, this work evaluates the membrane performance under a PRO operation using a real mining wastewater stream. The membrane with fMWCNTs and PDA exhibited a maximum power density of 25.22 W/m² at 12 bar, representing performance improvements of 23% and 68% compared with the pristine thin-film composite (TFC) and commercial cellulose triacetate (CTA) membranes, respectively. A high water flux of 75.6 L·m⁻²·h⁻¹ was also obtained, attributed to enhanced membrane hydrophilicity and reduced internal concentration polarization. The optimized membrane, containing 0.3 wt% fMWCNTs in the support layer and a PDA coating on the active layer, produced a synergistic enhancement in the PRO performance, resulting in a lower reverse salt flux and an improved flux–selectivity trade-off. Furthermore, the ultrafiltration (UF) and nanofiltration (NF) pretreatment effectively reduced the hardness and ionic content, enabling a stable PRO operation with real mining wastewater over a longer period of time. Overall, this study demonstrates the feasibility of achieving both reusable water and enhanced osmotic power generation using modified TFN membranes under realistic mining wastewater conditions. Full article

Due to its high energy density, liquid Hydrogen is an essential fuel for both terrestrial energy systems and space propulsion. However, uncontrolled evaporation poses a challenge for cryogenic storage and transport technologies. Accurate modeling of evaporation remains difficult due to the multiscale menisci formed by the wetting liquid phase. Thin liquid films form near the walls of containers, ranging from millimeters to nanometers in thickness. Heat conduction through the solid walls enables high evaporation rates in this region. Discrepancies in the reported values of the accommodation coefficients (necessary inputs to models) further complicate evaporation calculations. In this study, we present a novel multiscale model for CFD simulations of evaporating Hydrogen menisci. Film profiles below 10 $\mu$m are computed by a subgrid model using a lubrication-type thin film equation. The microscale model is combined with a macroscale model above 10 $\mu$m. Evaporation rates are computed using a kinetic phase change model combined with in situ calculations of the accommodation coefficient using transition state theory. The submodels are implemented in Ansys Fluent^TM using User-Defined Functions (UDFs), and a method to establish two-way coupling is detailed. The modeling results are in good agreement with cryo-neutron experiments and show improvement over prior models. The model, including UDFs, is made available through a public repository. Full article

Systemic anticancer therapy causes a number of side effects; therefore, local drug release devices may play an important role in this area. In this study, we developed polyurethane-dendrimer foams containing different amounts of third-generation poly (amidoamine) dendrimers (PAMAM G3) to evaluate their ability to encapsulate and release the model anticancer drug doxorubicin (DOX), as well as their biocompatibility and effectiveness against normal and cancer cells in vitro. PU–PAMAM foams containing 10–50 wt% PAMAM G3 were prepared using glycerin-based polyether polyol and castor oil as co-components. Structural and rheological analyses revealed that foams containing up to 20 wt% PAMAM G3 exhibited a well-developed porous structure, while higher dendrimer loadings (≥30 wt%) led to irregular cell shapes, pore coalescence, and thinning of cell walls, and indicated a gradual loss of structural integrity. Rheological creep–recovery measurements confirmed the structural findings: moderate PAMAM G3 incorporation (≤20 wt%) increased both the instantaneous and delayed elastic modulus (E₁ ≈ 130–140 kPa; E₂ ≈ 80 kPa) and enhanced elastic recovery, reflecting improved cross-link density and foam stability. Higher dendrimer contents (30–50 wt%) caused a decline in these parameters and higher viscoelastic compliance, indicating a softer, less stable structure. The DOX loading capacity and encapsulation efficiency increased with PAMAM G3 content, reaching maximum values of 35% and 51% for 30–40 wt% PAMAM G3, respectively. However, the most sustained DOX release profiles were observed for matrices containing 20 wt% PAMAM G3. Analysis of cumulative release and kinetic modeling revealed a transition from diffusion-controlled release at low PAMAM contents to burst-dominated release at higher dendrimer loadings. Importantly, matrices containing 10–20 wt% PAMAM G3 also indicated selective anticancer action against squamous cell carcinoma (SCC-15) compared to non-cancerous human keratinocytes (HaCaT). Moreover, the DOX they released effectively destroyed cancer cells. Overall, PU–PAMAM foams containing 10–20 wt% PAMAM G3 provide the most balanced combination of structural stability, controlled drug release, and cytocompatibility. These materials therefore represent a promising platform as passive carriers in drug delivery systems (DDSs), such as local implants, anticancer patches, or bioactive wound dressings. Full article

A graded multilayer corrugated-core sandwich cylindrical shell is proposed as an innovative blast-resistant container to resist internal blast loading. The blast resistance performance of both uniform and graded multilayer corrugated shells was systematically investigated through finite element analysis. Results revealed that sandwich shells featuring an internally thick and externally thin core wall arrangement exhibited superior blast resistance. This configuration optimally aligns with the natural attenuation behavior of blast pressure, which gradually decreases from inner to outer layers during multilayer core collapse. Structures with core layer height gradients, characterized by internally high and externally low layers, also demonstrated enhanced performance under blast loading. While increasing the gradient magnitude generally improves blast resistance, this benefit diminishes with escalating blast intensity. Notably, wall-thickness-graded structures consistently outperformed height-graded configurations. Finally, a radial basis function surrogate model combined with adaptive simulated annealing optimization was employed to identify optimal thickness-graded cylindrical shell configurations tailored for either maximum blast resistance or minimum structural mass. Full article

Laser powder bed fusion (LPBF) is the best suited technology to manufacture temperature-resistant Ti-6Al-2Sn-4Zr-6Mo parts with complex geometrical features for high-end applications. Improving printing accuracy by reducing the layer thickness (t) generally requires repeating a tedious and time-consuming process optimization routine. To simplify this endeavour, the present work proposes three process equivalence criteria allowing to transfer optimized process conditions from one printing parameter set to another. This approach recommends keeping the volumetric laser energy density (VED) and hatching space-to-layer thickness ratio (h/t) constant, while adjusting the scanning speed (v) and hatching space (h) accordingly. To validate this approach, Ti6246 parts were printed with 50 µm and 25 µm layer thicknesses, while keeping VED = 100 J/mm³ and h/t = 3 constant for both cases. The printed samples were analyzed in terms of their density, microstructure and mechanical properties, as well as the geometric compliance of wall-, gap- and channel-containing artefacts. Highly dense samples exhibiting comparable microstructures and mechanical properties were obtained with both parameters sets investigated. However, they induced markedly differing geometric characteristics. Notably, using 25 µm layers allowed printing walls as thin as 0.2 mm as compared to 1.0 mm for 50 µm layers. Full article

Fire safety is a crucial issue for buildings, especially with the rise of modular construction, which demands materials that combine lightness with mechanical performance and stability. This study investigates a new concept for single-story modular constructions, made up of 3D cells assembled from thermally and acoustically pre-insulated concrete panels. These panels comprising four walls and two slabs forming the module, are stiffened, with thicknesses of only 5 cm for the walls and 7 cm for the slabs. Their constituent material is a self-compacting, high-volume steel-fiber concrete, containing 80 kg/m³ of steel fibers and 0.3 kg/m³ of polypropylene fibers. Experimental tests on a full-scale wall and slab revealed that adding 0.3 kg/m³ of polypropylene fibers effectively prevents concrete from splintering and achieves the necessary 30 min fire resistance. Standardized full-scale fire tests on walls and slabs confirmed that these thin structures meet fire resistance, insulation, and airtightness standards. The high volume of steel fibers provides ductility, maintaining structural integrity despite concrete spalling. The maximum spalling depth observed in some areas ranged 35 to 50 mm, without compromising structural performance. Overall, the modular system satisfies the fire safety requirements for structural stability (no collapse) and performance in single-story modular construction. Full article

This study examines Lijiang Juniper from Yunnan Province. Through visual inspection, cross-section analysis, and separation tests, it analyzes the macroscopic and microscopic characteristics of Juniper wood from Baoshan Township, Lijiang City. The annual ring width of Juniper wood was determined using a tree-ring analyzer. The results showed that: macroscopically, the heartwood and sapwood of Juniper were clearly differentiated; the transition from earlywood to latewood was slow; the boundary of the growth rings was obvious, and the air-dry density was 0.771 g/cm³. Microscopically, the number of rimmed pores on the tubular cells was large, the lumen of the tubular cells contained invaginations, and the cross-field pores were of platyrrhizal type; the wood rays were uniseriate, with a height of two to five cells; axial thin-walled tissues were scattered; and large traumatic resin tracts were present. On the morphological characteristics of cellular fibers, the characteristic values of Juniper wood, such as tubular cell length, tubular cell width, tubular cell wall thickness, internal diameter of tubular cells, and height of wood rays, were determined. Based on their mean, standard deviation, and extreme deviation, it was concluded that the Lijiang Juniper was an excellent raw material for paper making. The ages of seven Juniper trees in Baoshan Township were also analyzed and determined by the tree annual ring analyzer. The response relationship between annual ring width and precipitation was discussed, with Juniper BSX-2 and BSX-3 as examples. It was found that the fit between annual ring width and precipitation was high, and the correlation coefficients were 0.605 and 0.678. The correlation between the annual ring width of Juniper and the amount of precipitation was strong at the 0.05 level. This indicates that Juniper’s radial growth is more sensitive to water supply. Full article

Spherical shells exhibit superior strength-to-geometry efficiency, making them ideal for industrial applications such as fluid storage tanks, architectural domes, naval vehicles, nuclear containment systems, and aeronautical and aerospace components. Given their critical role, careful attention to the design parameters and engineering constraints is essential. The present paper investigates the buckling responses of bio-inspired helicoidal laminated composite spherical shells under normal and torsional loading, including the effects of a Winkler elastic medium. The pre-buckling equilibrium equations are derived using linear three-dimensional (3D) elasticity theory and the principle of virtual work, solved via the classical finite element method (FEM). The buckling load is computed using a nonlinear Green strain formulation and a generalized geometric stiffness approach. The shell material employed in this study is a T300/5208 graphite/epoxy carbon fiber-reinforced polymer (CFRP) composite. Multiple helicoidal stacking sequences—linear, Fibonacci, recursive, exponential, and semicircular—are analyzed and benchmarked against traditional unidirectional, cross-ply, and quasi-isotropic layups. Parametric studies assess the effects of the normal/torsional loads, lamination schemes, ply counts, polar angles, shell thickness, elastic support, and boundary constraints on the buckling performance. The results indicate that quasi-isotropic (QI) laminate configurations exhibit superior buckling resistance compared to all the other layup arrangements, whereas unidirectional (UD) and cross-ply (CP) laminates show the least structural efficiency under normal- and torsional-loading conditions, respectively. Furthermore, this study underscores the efficacy of bio-inspired helicoidal stacking sequences in improving the mechanical performance of thin-walled composite spherical shells, exhibiting significant advantages over conventional laminate configurations. These benefits make helicoidal architectures particularly well-suited for weight-critical, high-performance applications in aerospace, marine, and biomedical engineering, where structural efficiency, damage tolerance, and reliability are paramount. Full article

This paper presents an analysis of the time-dependent response of a spherical container to internal pressure that increases over time. The wall of the container is relatively thin, in the sense that the wall thickness is negligible in comparison to the container’s radius. The wall is composed of three layers. The two surface layers of the wall are identical, i.e., they are made from the same material and have the same thickness. One of the most important features regarding the response of the wall layers is the non-linear creep. The stresses and strains are determined, and their relationships with the parameters of the layers are studied. Full article

A new brazing process for thin-walled stainless steel was proposed by combining green and efficient Ni-Cr-P electrodeposition with brazing technology. Novel information was attained by analyzing the electrodeposited Ni-Cr-P interlayers and the brazed joints and characterizing them using a combination of advanced techniques. The incorporation mechanisms of impurities (i.e., oxygen and carbon) in the Ni-Cr-P interlayers electrodeposited from a Cr(III)–glycine solution were revealed. The oxygen mainly came from the Cr(III)–hydroxy complexes formed by the hydrolysis and olation between Cr(III) complexes and OH⁻ ions near the cathode. Glycine did not directly participate in the cathode reactions but decomposed on the anode surface. These byproducts (carbonyl compounds) were directly incorporated into the interlayers in a molecular pattern, forming a weak link to the metallic chromium. Brazing test results showed that a certain amount of Cr₂O₃ powder, formed by the decomposition of chromium hydroxides in the interlayers under high-temperature catalysis, would cause the degradation of the brazed joints. Using the step-wise brazing method, the brazing sheets were first annealed to eliminate the impurities by utilizing the strong reducing effect of hydrogen and the weak link characteristics between carbonyl compounds and metallic chromium atoms. An excellent joint with a shear strength of 63.0 MPa was obtained by subsequent brazing. The microstructural analysis showed that the brazed seam was mainly composed of a Ni-Fe-Cr solid solution, the Ni₃P eutectic phase, and small quantities of the Ni₅P₂ phase scattered in the Ni₃P eutectic phase. Fracture mode observations showed that the cracks extended along the interface between the brittle P-containing phase and the primary phase, resulting in fracture. Full article

Diblock copolymers (BCP) consisting of poly(methyl methacrylate) (PMMA) and poly(1H,1H,2H,2H-perfluorodecyl methacrylate) (PsfMA) blocks are employed as templates for controlled dispersion and localization of multi-walled carbon nanotubes (MWCNT). Short MWCNT are modified with perfluoroalkyl groups to increase the compatibility between MWCNT and the semifluorinated (PsfMA) phase and to promote a defined arrangement of MWCNT in the BCP morphology. Thin BCP and BCP/MWCNT composite films are prepared by dip-coating using tetrahydrofuran as solvent with dispersed MWCNT. Atomic force microscopy, scanning and transmission electron microscopy reveal a strong tendency of the BCP to form micelle-like domains consisting of a PMMA shell and a semifluorinated PsfMA core, embedded in a soft phase, containing also semifluorinated blocks. MWCNT preferentially localized in the embedding phase outside the micelles. Perfluoroalkyl-modification leads to significant improvement in the dispersion of MWCNT, both in the polymer solution and the resulting nanocomposite film due to increased interaction of MWCNT with the semifluorinated side chains in the soft phase outside the micelle domains. As a result, reliable electrical conductivity is observed in contrast to films with non-modified MWCNT. Thus, well-dispersed, modified MWCNT provide a defined electrical conduction path at the micrometer level, which is interesting for applications in electronics and vapor sensing. Full article

As part of the seismic capacity assessment of thin-walled tanks containing liquid fuels, the appropriate modeling of hydrodynamic loads is required. The theory adopted in existing work requires the modeling of the hydrodynamic pressure contribution due to tank deformability, which, however, cannot be calculated in closed form. The approach adopted in this work uses acoustic–structural modal analysis to obtain the deformation and response period required to calculate this contribution. The use of the proposed method, on a finite element model, allows the implementation of thickness variability and more geometric detail in the modal analysis. On the other hand, using the obtained load distributions, in non-linear static analyses, reduces the computational time compared to dynamic simulations. In addition, analyses can be performed by importing a pre-deformed surface derived from a three-dimensional scan of the real tank into the final model, thus including the effect of geometric imperfections. As a case study, an existing tank model was produced and analyzed, and the same damage patterns documented in real cases following seismic events were obtained. Therefore, due to the low computational cost, this method is appropriate to be reproduced for a statistically significant number of load cases. Full article

Solution-processed oxide thin-film transistors (TFTs) can lead to a significant cost-effective process and suitable for large-scale fabrication. However, they often face limitations, such as lower field-effect mobility, the use of indium which is toxic and rare, and degradation compared to vacuum-based technologies. The single-walled carbon nanotubes (SWNTs) were incorporated with zinc–tin oxide (ZTO) precursor solution without dispersants for the device’s active layer. Sol–gel solution-based ZTO/single-wall carbon nanotube (ZTO/SWNT) (TFTs) with various SWNT concentrations were fabricated to improve the performance of ZTO TFTs. ZTO TFTs containing SWNTs exhibited better electrical performance than those without SWNTs. Among the samples, the ZTO TFT with an SWNT concentration of 0.07 wt.% showed a field-effect mobility (μsat) of 13.12 cm²/Vs (increased by a factor of 3) and an I_on/I_off current ratio of 7.66 × 10⁷ with a lower threshold voltage. SWNTs in the ZTO/SWNTs acted as carrier transfer rods, playing a crucial role in controlling the electrical performance of ZTO TFTs. The proposed fabrication of a sol–gel solution-based process is highly compatible with existing processes because it brings ZTO/SWNT hybrid TFTs closer to practical application, opening up the possibilities for next-generation electronics in flexible devices and low-cost manufacturing. Full article

The isothermal oxidation behavior of single crystal DD6 film-cooling blades was investigated. The isothermal oxidation tests were conducted at 1050 °C, and the phase analysis was performed by XRD, while SEM (EDS) was employed to observe the material. In addition to experimental studies, a numerical simulation using three-dimensional finite element analysis based on Abaqus software (Version 6.13) was implemented to model the growth stress in specimens during the isothermal test. The obtained results showed that the average oxidation rate of specimens rose with increments in film hole spacing, up to a maximum value at a film hole spacing of 0.75 mm, and then fell, which could be interpreted with the concepts of the oxidation-affected zone and the growth stress. The results obtained from the numerical simulation of the growth stress agreed with the experimental results of the average oxidation rate. The oxide scale of film-cooling specimens mainly consisted of three layers, the NiO outer layer, the spinel sublayer containing cracks, and the non-continuous thin Al₂O₃ inner layer. The surface of the oxide scale commonly underwent spallation of the NiO outer layer, and the exposed sublayer could grow new NiO particles. The size of the NiO particles on the edge of the film holes was larger than those on the walls of the film holes. SEM images clearly showed that electro-hydraulic beam drilling on DD6 superalloy specimens could erode the γ phase in the γ/γ′ two-phase matrix, thereby inducing damages in regions near film holes. Full article