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Keywords = thickness swelling

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26 pages, 5958 KB  
Article
A Material–Structure Integrated Approach for Soft Rock Roadway Support: From Microscopic Modification to Macroscopic Stability
by Sen Yang, Yang Xu, Feng Guo, Zhe Xiang and Hui Zhao
Processes 2026, 14(3), 414; https://doi.org/10.3390/pr14030414 - 24 Jan 2026
Viewed by 91
Abstract
As a cornerstone of China’s energy infrastructure, the coal mining industry relies heavily on the stability of its underground roadways, where the support of soft rock formations presents a critical and persistent technological challenge. This challenge arises primarily from the high content of [...] Read more.
As a cornerstone of China’s energy infrastructure, the coal mining industry relies heavily on the stability of its underground roadways, where the support of soft rock formations presents a critical and persistent technological challenge. This challenge arises primarily from the high content of expansive clay minerals and well-developed micro-fractures within soft rock, which collectively undermine the effectiveness of conventional support methods. To address the soft rock control problem in China’s Longdong Mining Area, an integrated material–structure control approach is developed and validated in this study. Based on the engineering context of the 3205 material gateway in Xin’an Coal Mine, the research employs a combined methodology of micro-mesoscopic characterization (SEM, XRD), theoretical analysis, and field testing. The results identify the intrinsic instability mechanism, which stems from micron-scale fractures (0.89–20.41 μm) and a high clay mineral content (kaolinite and illite totaling 58.1%) that promote water infiltration, swelling, and strength degradation. In response, a novel synergistic technology was developed, featuring a high-performance grouting material modified with redispersible latex powder and a tiered thick anchoring system. This technology achieves microscale fracture sealing and self-stress cementation while constructing a continuous macroscopic load-bearing structure. Field verification confirms its superior performance: roof subsidence and rib convergence in the test section were reduced to approximately 10 mm and 52 mm, respectively, with grouting effectively sealing fractures to depths of 1.71–3.92 m, as validated by multi-parameter monitoring. By integrating microscale material modification with macroscale structural optimization, this study provides a systematic and replicable solution for enhancing the stability of soft rock roadways under demanding geo-environmental conditions. Soft rock roadways, due to their characteristics of being rich in expansive clay minerals and having well-developed microfractures, make traditional support difficult to ensure roadway stability, so there is an urgent need to develop new active control technologies. This paper takes the 3205 Material Drift in Xin’an Coal Mine as the engineering background and adopts an integrated method combining micro-mesoscopic experiments, theoretical analysis, and field tests. The soft rock instability mechanism is revealed through micro-mesoscopic experiments; a high-performance grouting material added with redispersible latex powder is developed, and a “material–structure” synergistic tiered thick anchoring reinforced load-bearing technology is proposed; the technical effectiveness is verified through roadway surface displacement monitoring, anchor cable axial force monitoring, and borehole televiewer. The study found that micron-scale fractures of 0.89–20.41 μm develop inside the soft rock, and the total content of kaolinite and illite reaches 58.1%, which is the intrinsic root cause of macroscopic instability. In the test area of the new support scheme, the roof subsidence is about 10 mm and the rib convergence is about 52 mm, which are significantly reduced compared with traditional support; grouting effectively seals rock mass fractures in the range of 1.71–3.92 m. This synergistic control technology achieves systematic control from micro-mesoscopic improvement to macroscopic stability by actively modifying the surrounding rock and optimizing the support structure, significantly improving the stability of soft rock roadways. Full article
(This article belongs to the Section Petroleum and Low-Carbon Energy Process Engineering)
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19 pages, 4467 KB  
Article
The Intervention Effect of Externally Applying or Orally Administering Bifidobacterium animalis Subsp. lactis J12 on Atopic Dermatitis Induced by 2,4-Dinitrofluorobenzene
by Yan Zhang, Yixuan Jiang, Weilian Hong, Shaoyang Ge, Nanqing Jing, Jianjun Yang, Yuanhong Xie, Hongxing Zhang and Junhua Jin
Microorganisms 2026, 14(2), 274; https://doi.org/10.3390/microorganisms14020274 - 24 Jan 2026
Viewed by 88
Abstract
Atopic dermatitis (AD) is a chronic, relapsing inflammatory skin disease with critical unmet therapeutic needs. This study compared the efficacy of three probiotics—Bifidobacterium animalis subsp. lactis J12 (B. animalis J12), Lactiplantibacillus plantarum Zhang-LL (L. plantarum Zhang-LL), and Limosilactobacillus salivarius M18-6 [...] Read more.
Atopic dermatitis (AD) is a chronic, relapsing inflammatory skin disease with critical unmet therapeutic needs. This study compared the efficacy of three probiotics—Bifidobacterium animalis subsp. lactis J12 (B. animalis J12), Lactiplantibacillus plantarum Zhang-LL (L. plantarum Zhang-LL), and Limosilactobacillus salivarius M18-6 (L. salivarius M18-6)—in a 2,4-dinitrofluorobenzene (DNFB)-induced mouse AD model. Interventions included topical fermented supernatants (J12S/Z-LL-S/M18-6-S), oral live cells (J12L/Z-LL-L/M18-6-L), and topical dexamethasone (Dex) as the positive control. Post-intervention, AD-related pathological and immunological indices were evaluated. Among the three probiotics, J12 exhibited superior efficacy, whereas L. plantarum Zhang-LL and L. salivarius M18-6 showed limited therapeutic effects. Both J12-derived formulations alleviated DNFB-induced AD symptoms: Topical J12S significantly reduced ear swelling, serum IL-4 and IL-17 levels, and increased the proportion of splenic Treg cells. Oral J12L exerted comparable immunomodulatory effects, while further improving skin pathology—epidermal thickness and mast cell infiltration were each reduced to approximately one-third of those in the model group. Additionally, J12L regulated gut microbiota by enhancing alpha diversity and altering functional predictions. Collectively, B. animalis J12 is a promising candidate for AD management: topical J12S serves as an effective, non-invasive alternative to oral J12L. Notably, the two formulations act through distinct yet complementary mechanisms—J12L exerts systemic effects via regulating immunity and the gut–skin axis, while J12S exerts local anti-inflammatory effects and protects the skin barrier—highlighting J12′s versatile therapeutic potential for AD. Full article
(This article belongs to the Section Gut Microbiota)
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20 pages, 7928 KB  
Article
Annealing-Fabricated Poria cocos Glucan-Tannic Acid Composite Hydrogels: Integrated Multifunctionality for Accelerated Wound Healing
by Yong Gao, Ruyan Qian, Chenyi Feng, Dan Li, Xinmiao He, Wengui Xu, Jiaxin Zhu and Zongbao Zhou
Gels 2026, 12(1), 96; https://doi.org/10.3390/gels12010096 - 22 Jan 2026
Viewed by 30
Abstract
Multifunctional wound dressings integrating moisture retention, antibacterial activity, and bioactive delivery are in demand, yet balancing structural stability and functional synergy in polysaccharide hydrogels remains a challenge. This study focused on developing such advanced dressings. Poria cocos glucan (PCG) hydrogels were fabricated via [...] Read more.
Multifunctional wound dressings integrating moisture retention, antibacterial activity, and bioactive delivery are in demand, yet balancing structural stability and functional synergy in polysaccharide hydrogels remains a challenge. This study focused on developing such advanced dressings. Poria cocos glucan (PCG) hydrogels were fabricated via annealing, with PCG-4 (4 wt.%) identified as the optimal matrix. PCG-tannic acid (TA) composite hydrogels were subsequently prepared via TA loading, followed by systematic property characterization and in vivo wound healing evaluation in a rat full-thickness wound model. The composite hydrogel exhibited balanced porosity (56.7 ± 3.4%) and swelling (705.5 ± 11.3%), along with enhanced mechanical rigidity. It enabled temperature-responsive TA release, coupled with high antioxidant activity and antibacterial efficacy. Additionally, it showed excellent biocompatibility (hemolysis rate <2%; NIH-3T3 cell viability >98%) and accelerated rat wound closure with enhanced collagen deposition, suggesting a beneficial combined effect of the composite’s components. PCG-TA holds promise as an advanced wound dressing, and the scalable annealing fabrication strategy supports its translational application potential. Full article
(This article belongs to the Special Issue Biopolymer Hydrogels: Synthesis, Properties and Applications)
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12 pages, 2588 KB  
Article
Low-Odor High-Density Fiberboard Enabled by Supramolecular Interactions in Wood Fibers
by Xia Yu, Zongying Fu, Bo Liu, Xiaoxuan Guo, Yun Lu and Lihong Yao
Polymers 2026, 18(2), 297; https://doi.org/10.3390/polym18020297 - 22 Jan 2026
Viewed by 58
Abstract
The development of sustainable wood-based composites has driven increasing interest in formaldehyde-free, low-odor, and recyclable bonding systems. However, achieving high mechanical performance and dimensional stability in high-density fiberboards (HDFs) without synthetic adhesives remains a challenge. Here, we report a two-step strategy combining oxidative [...] Read more.
The development of sustainable wood-based composites has driven increasing interest in formaldehyde-free, low-odor, and recyclable bonding systems. However, achieving high mechanical performance and dimensional stability in high-density fiberboards (HDFs) without synthetic adhesives remains a challenge. Here, we report a two-step strategy combining oxidative pretreatment of wood fibers with supramolecular assembly of tannic acid (TA) and sodium ions (Na+) to fabricate low-odor, recyclable HDF. Oxidation generated abundant carboxyl groups on the fiber surface, enabling strong coordination and hydrogen-bonding interactions between TA and Na+, which constructed robust inter-fiber supramolecular networks without formaldehyde-based adhesives. The resulting HDF exhibited excellent mechanical properties, with an internal bond strength of 3.1 MPa, a modulus of rupture of 49 MPa, and 24 h water thickness swelling of only 12%. Odor and VOC analysis revealed only trace benzene, demonstrating markedly low odor. Furthermore, the reversible nature of Na+-TA interactions allowed efficient fiber separation and recyclability under mild aqueous conditions. This oxidation-assisted supramolecular approach provides a sustainable route for producing high-performance, low-odor, and recyclable fiberboards, offering a viable alternative to conventional polymer-bonded wood composites. Full article
(This article belongs to the Section Polymer Chemistry)
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16 pages, 13729 KB  
Article
All-Bamboo Fiber Thermosetting Plastics with Excellent Mechanical Properties, Degradability and High Water Resistance
by Wenjun Zhang, Wenting Ren, Enbo Liu, Chunyan Mou, Jiawei Han, Jing Lv and Dengkang Guo
Polymers 2026, 18(2), 220; https://doi.org/10.3390/polym18020220 - 14 Jan 2026
Viewed by 251
Abstract
Petroleum-based plastics are non-renewable and degrade poorly, persisting in the environment and causing serious ecological pollution, so urgent development of alternatives is needed. In this study, all-bamboo fiber thermosetting plastics (BTPs) were successfully prepared through selective sodium periodate oxidation of bamboo fibers followed [...] Read more.
Petroleum-based plastics are non-renewable and degrade poorly, persisting in the environment and causing serious ecological pollution, so urgent development of alternatives is needed. In this study, all-bamboo fiber thermosetting plastics (BTPs) were successfully prepared through selective sodium periodate oxidation of bamboo fibers followed by hot-pressing. The results demonstrate that the oxidation treatment effectively enhanced fiber reactivity and facilitated the formation of dense composite materials during hot-pressing. Compared with petroleum-based plastics (e.g., PVC), BTPs exhibit outstanding mechanical properties: flexural strength reaches 100.73 MPa, tensile strength reaches 83.31 MPa, while the 72 h water absorption and thickness swelling rates are as low as 5.36% and 4.59%, respectively. This study also reveals the mechanism by which residual lignin affects material microstructure formation through competitive oxidation reactions. Although it imparts initial hydrophobicity, it hinders complete fiber activation, leading to the formation of micro-defects. Furthermore, BTPs can completely degrade in 1% NaOH solution within 24 h, demonstrating excellent degradability. This research provides a new strategy for developing high-performance, degradable all-bamboo-based materials and promotes the value-added utilization of bamboo resources. Full article
(This article belongs to the Special Issue Eco-Friendly Supramolecular Polymeric Materials, 2nd Edition)
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16 pages, 4776 KB  
Article
Modification of taC:H Films via λ = 266 nm Picosecond Pulsed Laser Irradiation
by Teodor I. Milenov, Desislava Karaivanova, Anna Dikovska, Dimitar A. Dimov, Ivalina Avramova, Kiril Mladenov Kirilov, Kaloyan Genkov and Stefan K. Kolev
Coatings 2026, 16(1), 67; https://doi.org/10.3390/coatings16010067 - 7 Jan 2026
Viewed by 457
Abstract
Hydrogenated tetrahedral amorphous carbon (ta-C:H) thin films were modified using 266 nm picosecond laser pulses to investigate structural transformations at low and moderate fluences. Nitrogen-doped hydrogenated tetrahedral amorphous carbon layers 20–40 nm thick were deposited on silicon (Si) and silicon dioxide on silicon [...] Read more.
Hydrogenated tetrahedral amorphous carbon (ta-C:H) thin films were modified using 266 nm picosecond laser pulses to investigate structural transformations at low and moderate fluences. Nitrogen-doped hydrogenated tetrahedral amorphous carbon layers 20–40 nm thick were deposited on silicon (Si) and silicon dioxide on silicon (SiO2/Si) substrates and irradiated with picosecond pulses at 0.5–1.6 J cm−2 using a raster-scanned beam. Structural changes in morphology, composition, and bonding were evaluated via optical microscopy, atomic force microscopy (AFM), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), and Raman spectroscopy. Even below 1.0 J cm−2, localized color shifts and slight swelling indicated early structural rearrangements without significant material removal. Above 1.0–1.2 J cm−2, the films were largely ablated, although a persistent 3–6 nm carbon layer remained on both substrate types. XPS showed an increase in sp2-bonded carbon by roughly 15%–20% in optimally modified regions, and Raman spectroscopy revealed defect-activated D-bands and the formation of multilayer defective graphene or reduced-graphene-oxide-like flakes at ablation boundaries. These results indicate that picosecond ultraviolet irradiation enables controllable graphitization and thinning of ta-C:H films while maintaining uniform processing over centimeter-scale areas, providing a route to thin, conductive, partially graphitized carbon coatings for optical and electronic applications. Full article
(This article belongs to the Section Laser Coatings)
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12 pages, 544 KB  
Article
Influence of Teucrium montanum Hydrolate Integration on the Functional Performance of Chitosan-Based Films
by Ljubica Živković, Kristina Cvetković, Jelena Mitrović, Dani Dordevic, Pero Sailović, Ivana Karabegović and Bojana Danilović
Processes 2026, 14(2), 200; https://doi.org/10.3390/pr14020200 - 6 Jan 2026
Viewed by 226
Abstract
Natural biodegradable polymers such as chitosan are gaining increasing importance due to their favorable mechanical properties. Conversely, their limited antimicrobial and antioxidant activity requires enhancement with bioactive components. This study investigated the effect of Teucrium montanum L. hydrolate on the functional properties of [...] Read more.
Natural biodegradable polymers such as chitosan are gaining increasing importance due to their favorable mechanical properties. Conversely, their limited antimicrobial and antioxidant activity requires enhancement with bioactive components. This study investigated the effect of Teucrium montanum L. hydrolate on the functional properties of chitosan films. The hydrolate was obtained as a by-product of hydrodistillation, and films were prepared with 0.6% (CH-TMh1), 0.8% (CH-TMh2), and 1.2% (CH-TMh3) hydrolate, along with a control film without hydrolate (CH). Hydrolate-enriched films exhibited greater thickness and elongation at break, with the highest values observed in CH-TMh3. The addition of hydrolate reduced moisture content (from 30.09% in CH to 12.25% in CH-TMh3), solubility, and swelling degree. Antioxidant activity increased significantly, with CH-TMh2 showing the highest free radical scavenging activity (92.9%) and total polyphenol content (38.78 mg GAE/g). Films containing hydrolate also displayed pronounced antimicrobial activity, with the largest inhibition zones against S. aureus ATCC 25923 (16.33 mm). Moderate activity was observed against B. subtilis, while there was no activity against C. albicans ATCC 2091. These results confirm that chitosan films enriched with T. montanum L. hydrolate possess improved mechanical, antioxidant, and antimicrobial properties, making them promising for potential application in the packaging of specific food products. Full article
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14 pages, 1038 KB  
Article
Designing Poly(vinyl formal) Membranes for Controlled Diclofenac Delivery: Integrating Classical Kinetics with GRNN Modeling
by Igor Garcia-Atutxa and Francisca Villanueva-Flores
Appl. Sci. 2026, 16(2), 562; https://doi.org/10.3390/app16020562 - 6 Jan 2026
Viewed by 161
Abstract
Controlled-release systems must translate material design choices into predictable pharmacokinetic (PK) profiles, yet purely mechanistic or purely data-driven models often underperform when tuning complex polymer networks. Here, we develop tunable poly(vinyl formal) membranes (PVFMs) for diclofenac delivery and integrate classical kinetic analysis with [...] Read more.
Controlled-release systems must translate material design choices into predictable pharmacokinetic (PK) profiles, yet purely mechanistic or purely data-driven models often underperform when tuning complex polymer networks. Here, we develop tunable poly(vinyl formal) membranes (PVFMs) for diclofenac delivery and integrate classical kinetic analysis with a Generalized Regression Neural Network (GRNN) to connect formulation variables to release behavior and PK-relevant targets. PVFMs were synthesized across a gradient of crosslink densities by varying HCl content; diclofenac release was quantified under standardized conditions with geometry and dosing rigorously controlled (thickness, effective area, surface-area-to-volume ratio, and areal drug loading are reported to ensure reproducibility). Release profiles were fitted to Korsmeyer–Peppas, zero-order, first-order, Higuchi, and hyperbolic tangent models, while a GRNN was trained on material descriptors and time to predict cumulative release and flux, including out-of-sample conditions. Increasing crosslink density monotonically reduced swelling, areal release rate, and overall release efficiency (strong linear trends; r ≈ 0.99) and shifted transport from anomalous to Super Case II at the highest crosslinking. Classical models captured regime transitions but did not sustain high accuracy across the full design space; in contrast, the GRNN delivered superior predictive performance and generalized to conditions absent from training, enabling accurate interpolation/extrapolation of release trajectories. Beyond prior work, we provide a material-to-PK design map in which crosslinking, porosity/tortuosity, and hydrophobicity act as explicit “knobs” to shape burst, flux, and near-zero-order behavior, and we introduce a hybrid framework where mechanistic models guide interpretation while GRNN supplies robust, data-driven prediction for formulation selection. This integrated PVFM–GRNN approach supports rational design and quality control of controlled-release devices for diclofenac and is extendable to other therapeutics given appropriate descriptors and training data. Full article
(This article belongs to the Section Materials Science and Engineering)
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22 pages, 4392 KB  
Article
Characteristics of Particleboards Made from Esterified Rattan Skin Particles with Glycerol–Citric Acid: Physical, Mechanical, Chemical, and Durability Properties
by Mahdi Mubarok, Budi Arifin, Trisna Priadi, Yusuf Sudo Hadi, Deazy Rachmi Trisatya, Eko Setio Wibowo, Imam Busyra Abdillah, Resa Martha, Abdus Syukur, Obie Farobie, Lukmanul Hakim Zaini, Sukma Surya Kusumah, Philippe Gérardin, Holger Militz, Xiaojian Zhou, Ioanna A. Papadopoulou and Antonios N. Papadopoulos
Polymers 2026, 18(1), 107; https://doi.org/10.3390/polym18010107 - 30 Dec 2025
Viewed by 394
Abstract
This study evaluated the effects of glycerol–citric acid (Gly-CA) modification and polyurethane (PU) adhesive concentration on the properties and termite resistance of rattan skin-based particleboards. Rattan skin particles were modified with 0%, 20%, and 40% Gly-CA and bonded using 6% or 12% PU [...] Read more.
This study evaluated the effects of glycerol–citric acid (Gly-CA) modification and polyurethane (PU) adhesive concentration on the properties and termite resistance of rattan skin-based particleboards. Rattan skin particles were modified with 0%, 20%, and 40% Gly-CA and bonded using 6% or 12% PU adhesive. Gly-CA modification significantly improved dimensional stability, reducing water absorption and thickness swelling to about 35–40% and 4–6%, respectively, at 40% Gly-CA with 12% PU. However, excessive modification decreased mechanical strength due to over-crosslinking, while 20% Gly-CA provided the best balance between strength and stability. FTIR analysis confirmed ester and urethane bond formation, while thermogravimetric results showed enhanced thermal stability with increasing Gly-CA content (Tmax up to 356.8 °C). Field tests conducted over 98 days revealed a substantial improvement in durability, with termite-induced mass loss decreasing from about 28% in untreated boards to below 8% in Gly-CA–modified samples. From this study, the combination of 40% Gly-CA modification and 12% PU adhesive produced particleboards with improved dimensional and thermal stability, as well as durability against termites. These findings highlight glycerol–citric acid bio-modification as a sustainable and effective strategy for developing durable eco-friendly rattan skin-based composites. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
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17 pages, 6231 KB  
Article
Circular Economy Pathways for Pharmaceutical Packaging Waste in Wood-Based Panels—A Preliminary Study
by Alexandrina Kostadinova-Slaveva, Ekaterina Todorova, Viktor Savov and Savina Brankova
J. Compos. Sci. 2025, 9(12), 679; https://doi.org/10.3390/jcs9120679 - 7 Dec 2025
Viewed by 965
Abstract
This preliminary study investigates a direct, non-delaminated route to valorize multilayer pharmaceutical sachet offcuts (comprising paper/plastic/aluminum) as partial substitutes for wood fiber in wood-based panels. Milled offcuts were incorporated at 10, 20, and 30 wt% (control: wood only). Laboratory mats were hot-pressed at [...] Read more.
This preliminary study investigates a direct, non-delaminated route to valorize multilayer pharmaceutical sachet offcuts (comprising paper/plastic/aluminum) as partial substitutes for wood fiber in wood-based panels. Milled offcuts were incorporated at 10, 20, and 30 wt% (control: wood only). Laboratory mats were hot-pressed at 170 °C for 9 min under a staged pressure regime. Sampling and three-point bending were performed according to EN 326-1 and EN 310, respectively, with the density held essentially constant by controlling the mat mass and press stops. Bending stiffness (MOE) was maintained at 10–20 wt% (within experimental uncertainty of the reference), while 30 wt% showed a consistent downward trend (approximately 10%). Bending strength (MOR) peaked at 10 wt% (approximately 8% higher than the reference), then declined at 20% and 30%. Representative stress–strain curves corroborated these outcomes, indicating auxiliary bonding and crack-bridging effects at low waste loadings. Hygroscopic performance improved monotonically: 24 h water absorption and thickness swelling decreased progressively with increasing substitution, attributable to the hydrophobic polymer layers and aluminum fragments interrupting capillary pathways. Process observations identified opportunities to improve press-cycle efficiency at higher waste contents, and the dispersed foil imparted a subtle decorative sheen. Overall, the results establish the technical feasibility and a practical utilization window of approximately 10–20 wt% for furniture-grade applications. Limitations include the laboratory scale, a single resin/press schedule, and the absence of internal bond, density profile, emissions, and long-term durability tests—topics prioritized for future work (including TGA/DSC, EN 317 extensions, and scale-up). Full article
(This article belongs to the Section Composites Applications)
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18 pages, 4356 KB  
Article
The Impact of C-Rate, Float Charging and Temperature on Pouch Lithium-Ion Battery Swelling
by Sahithi Maddipatla, Lingxi Kong, Michael Osterman, Jonghoon Kim and Michael Pecht
Batteries 2025, 11(11), 419; https://doi.org/10.3390/batteries11110419 - 14 Nov 2025
Viewed by 1089
Abstract
Swelling in pouch batteries poses reliability issues and safety hazards, resulting in product damage, fires, and explosions. This study examines swelling based on the impact of C-rate and temperature during charge–discharge tests, and upper voltage limit and temperature during constant voltage/float charging tests. [...] Read more.
Swelling in pouch batteries poses reliability issues and safety hazards, resulting in product damage, fires, and explosions. This study examines swelling based on the impact of C-rate and temperature during charge–discharge tests, and upper voltage limit and temperature during constant voltage/float charging tests. Internal cell dynamics related to swelling are analyzed using equivalent circuit model parameters from electrochemical impedance spectroscopy tests, and correlations with thickness are established. Constant voltage charging experiments show that swelling follows an initial increase, a plateau, and then a rapid escalation. The onset of rapid swelling accelerated with temperature and voltage, thereby reducing the time to the knee point. A double-exponent swelling model is developed to predict the evolution of thickness under various stress conditions. The results demonstrate that monitoring swelling rate and magnitude can serve as an effective diagnostic for identifying abnormal cell behavior. Full article
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28 pages, 3481 KB  
Article
Development and Characterization of Scented PLA-Based Biocomposites Reinforced with Spent Coffee Grounds and Lignin for FDM 3D Printing
by Zeineb Siala, Ahmed Koubaa, Sofiane Guessasma, Nicolas Stephant, Ahmed Elloumi and Martin Beauregard
Polymers 2025, 17(21), 2836; https://doi.org/10.3390/polym17212836 - 24 Oct 2025
Viewed by 1239
Abstract
This study investigates the development of biodegradable, scented bio-composite filaments incorporating industrial residues, specifically spent coffee grounds (SCG) and lignin (LI), into a PLA matrix for FDM 3D printing. Two fragrance additives, essential oil (EO) and microencapsulated fragrance powder (FP), were introduced (3%) [...] Read more.
This study investigates the development of biodegradable, scented bio-composite filaments incorporating industrial residues, specifically spent coffee grounds (SCG) and lignin (LI), into a PLA matrix for FDM 3D printing. Two fragrance additives, essential oil (EO) and microencapsulated fragrance powder (FP), were introduced (3%) to enhance sensory properties. The research investigates the effects of filler content (5%, 10%, and 15%) and fragrance additives on the surface chemistry (FTIR), thermal stability (TGA and DSC), mechanical properties (Tensile, flexural and impact), microstructure, and dimensional stability (Water absorption test and thickness swelling). Incorporating industrial residues and additives into PLA reduced the thermal stability, the degradation temperature and the glass transition temperature but increased the residual mass and the crystallinity. The effect of lignin was more pronounced than that of SCG, significantly influencing these thermal properties. Increasing the filler content of spent coffee grounds and lignin also led to a progressive decrease in tensile, flexural, and impact strength due to poor interfacial adhesion and increased void formation. However, lignin-based biocomposites exhibited enhanced stiffness at lower concentrations (≤10%), while biocomposites containing 15% SCG doubled their elongation at break compared to pure PLA. Adding fragrance reduced the mechanical strength but improved ductility due to plasticizer-like interactions. Microstructural analysis revealed heterogeneity in the biocomposites’ fracture surface characterized by the presence of pores, filler agglomeration, and delamination, indicating uneven filler dispersion and limited interfacial adhesion, particularly at high filler concentrations. The water absorption and dimensional stability of 3D-printed biocomposites increased progressively with the addition of residues. The presence of essential oil slightly improved water resistance by forming hydrogen bonds that limited moisture absorption. This article adds significant value by extending the potential applications of biocomposites beyond conventional engineering uses, making them particularly suitable for the fashion and design sectors, where multi-sensory and sustainable materials are increasingly sought after. Full article
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19 pages, 4026 KB  
Article
Structural Optimization of Sustainable Lightweight Hemp Shive-Fiber Panels
by Viktor Savov, Petar Antov, Viktoria Dudeva and Georgi Ivanov
Forests 2025, 16(10), 1541; https://doi.org/10.3390/f16101541 - 3 Oct 2025
Viewed by 992
Abstract
This study investigates the structural optimization of lightweight three-layer panels made from industrial hemp shives (core) and hemp fibers (faces) as a sustainable alternative to wood-based materials in furniture manufacturing. Panels with target densities of 400–600 kg·m−3 and face-layer contents of 30%–50%were [...] Read more.
This study investigates the structural optimization of lightweight three-layer panels made from industrial hemp shives (core) and hemp fibers (faces) as a sustainable alternative to wood-based materials in furniture manufacturing. Panels with target densities of 400–600 kg·m−3 and face-layer contents of 30%–50%were produced and tested to European standards. The optimal configuration—600 kg·m−3 with ~37%–41% face layers—achieved a modulus of elasticity up to 3750 N·mm−2 and a bending strength (MOR) up to 21.57 N·mm−2. Across the design space, water absorption ranged from ~83% to 162%, and the minimum thickness swelling was ~29%, indicating that while the mechanical properties meet the requirements for P2 particleboards (EN 312) and in some cases approach MDF benchmarks for dry use, thickness swelling remains above the EN 622-5 limit (12%) and thus precludes MDF classification. These findings demonstrate the technical feasibility of hemp shive–fiber panels and underscore the need to balance density and face-layer ratio to avoid loss of core densification at excessive face contents. From a sustainability perspective, the use of rapidly renewable hemp and agricultural residues highlights the potential of these composites to support resource-efficient, low-carbon furniture production, while future work should target improved water resistance through binder and process modifications. Full article
(This article belongs to the Special Issue Advanced Research and Technology on Biomass Materials in Forestry)
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19 pages, 10886 KB  
Article
Characterization of a Hydrogel Composite Containing Bioactive Moringa as a Novel Pulp-Capping Material
by Mustafa Tariq Mutar and Anas F. Mahdee
Polymers 2025, 17(19), 2626; https://doi.org/10.3390/polym17192626 - 28 Sep 2025
Viewed by 2162
Abstract
Hydrogels are hydrophilic biocompatible polymers that can be used as a drug delivery material in different medical branches, including vital pulp therapy. The aim of this study is to characterize the physical and biological properties of the newly developed formula as a candidate [...] Read more.
Hydrogels are hydrophilic biocompatible polymers that can be used as a drug delivery material in different medical branches, including vital pulp therapy. The aim of this study is to characterize the physical and biological properties of the newly developed formula as a candidate direct pulp-capping material. The hydrogel composite was prepared from natural and synthetic origins (polyvinyl alcohol (PVA), hyaluronic acid (HA), and sodium alginate (SA)) with the incorporation of bioactive Moringa. Different formulas of hydrogel containing different concentrations were evaluated for physicochemical (FTIR, XRD, SEM, degradation, and swelling), mechanical (viscosity, folding endurance, film thickness), and biological (antioxidant, antibacterial, and cytotoxicity) properties. FTIR and XRD confirmed successful incorporation and partial cross-linking between moringa and hydrogel compounds. At low concentrations of moringa, the hydrogel formula showed integrity, scavenging activity, and homogeneity. The moringa-loaded films showed concentration-dependent antioxidant and antibacterial properties, especially at higher concentrations, with acceptable cytocompatibility. The low concentration of moringa (0.5%) may be considered a promising candidate as a novel pulp-capping agent supporting tissue healing and regeneration. Full article
(This article belongs to the Special Issue Drug-Loaded Polymer Colloidal Systems in Nanomedicine III)
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19 pages, 4987 KB  
Article
Development and Characterization of Sustainable Biocomposites from Wood Fibers, Spent Coffee Grounds, and Ammonium Lignosulfonate
by Viktor Savov, Petar Antov, Alexsandrina Kostadinova-Slaveva, Jansu Yusein, Viktoria Dudeva, Ekaterina Todorova and Stoyko Petrin
Polymers 2025, 17(19), 2589; https://doi.org/10.3390/polym17192589 - 24 Sep 2025
Cited by 1 | Viewed by 1061
Abstract
Coffee processing generates large volumes of spent coffee grounds (SCGs), which contain 30–40% hemicellulose, 8.6–13.3% cellulose, and 25–33% lignin, making them a promising lignin-rich filler for biocomposites. Conventional wood composites rely on urea-formaldehyde (UF), melamine–urea–formaldehyde (MUF), and phenol–formaldehyde resins (PF), which dominate 95% [...] Read more.
Coffee processing generates large volumes of spent coffee grounds (SCGs), which contain 30–40% hemicellulose, 8.6–13.3% cellulose, and 25–33% lignin, making them a promising lignin-rich filler for biocomposites. Conventional wood composites rely on urea-formaldehyde (UF), melamine–urea–formaldehyde (MUF), and phenol–formaldehyde resins (PF), which dominate 95% of the market. Although formaldehyde emissions from these resins can be mitigated through strict hygiene standards and technological measures, concerns remain due to their classification as category 1B carcinogens under EU regulations. In this study, fiber-based biocomposites were fabricated from thermomechanical wood fibers, SCGs, and ammonium lignosulfonate (ALS). SCGs and ALS were mixed in a 1:1 ratio and incorporated at 40–75% of the oven-dry fiber mass. Hot pressing was performed at 150 °C under 1.1–1.8 MPa to produce panels with a nominal density of 750 kg m−3, and we subsequently tested them for their physical properties (density, water absorption (WA), and thickness swelling (TS)), mechanical properties (modulus of elasticity (MOE), modulus of rupture (MOR), and internal bond (IB) strength), and thermal behavior and biodegradation performance. A binder content of 50% yielded MOE ≈ 2707 N mm−2 and MOR ≈ 22.6 N mm−2, comparable to UF-bonded medium-density fiberboards (MDFs) for dry-use applications. Higher binder contents resulted in reduced strength and increased WA values. Thermogravimetric analysis (TGA/DTG) revealed an inorganic residue of 2.9–8.5% and slower burning compared to the UF-bonded panels. These results demonstrate that SCGs and ALS can be co-utilized as a renewable, formaldehyde-free adhesive system for manufacturing wood fiber composites, achieving adequate performance for value-added practical applications while advancing sustainable material development. Full article
(This article belongs to the Special Issue Advances in Cellulose-Based Polymers and Composites, 2nd Edition)
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