Search Results (251)

How would it be possible to functionalize ceramic aggregates for use in refractories? In this work, we demonstrate how paste extrusion can be used to fabricate layered and porous Nb-Al₂O₃-based composite refractories for adjusting thermal and electrical conductivity. Additive manufacturing is used to generate a specific sequence of alumina and composite layers. After drying, the samples were sintered at 1600 °C, crushed, and sieved into particle sizes up to 3150 µm. The rheology of the paste revealed the intended shear-thinning behavior with microcrack formation between the yield and flow strain. The sintered material showed promising thermal-shock characteristics reaching plateau values after the third cycle without signs of further structural damage up to the fifth thermal shock. The layered microstructure was retained after crushing the composites, establishing functionalization of the refractory granules for all particle sizes. Full article

Systematic investigation into the structural integrity of adjustable ejectors, particularly concerning thermal–fluid–structural (TFS) coupling, is currently lacking. Utilizing the Workbench platform, this study performs unidirectional steady-state TFS coupling numerical simulation of the adjustable air ejector under off-design conditions to systematically analyze its internal flow characteristics and structural mechanical responses across various needle openings. The results show that thermal load is the dominant factor governing the ejector’s structural stress and deformation. The overall deformation is primarily characterized by axial elongation, with the maximum thermal deformation localized at the ejector’s exit section. The nozzle exit is identified as the primary structural weak point, exhibiting the highest local stress, which peaks at 196.8 MPa when the needle opening is minimized. Shock train structures extending from the nozzle’s divergent section into the mixing chamber, coupled with the axial displacement of the needle, significantly influence the ejector’s thermal deformation and thermal stress. Based on the thermally dominated stress mechanism identified, this study proposes a composite nozzle design utilizing a nickel-plated Invar alloy substrate. This material fully leverages Invar alloy’s low thermal expansion to mitigate thermal stress and deformation while the nickel plating ensures corrosion resistance, thereby significantly enhancing the nozzle’s mechanical properties and operational reliability in thermal environments. The findings of this analysis are applicable to off-design evaluations under unidirectional steady-state coupling conditions, providing a valuable reference for the structural design and strength optimization of similar ejectors operating in high-temperature, unsteady environments. Full article

This article presents an in-depth analysis of the application of thermal deposition techniques, in particular thermal spraying, to improve the properties of materials used in agricultural components that work the soil, such as agricultural plows (mainshare and foreshare). Due to the difficult operating conditions, characterized by abrasive wear, mechanical shocks, and chemical exposure from various soils, these surface coatings aim to increase the durability and corrosion resistance of the materials of components intended for working with the soil. The study investigates thermal deposition methods and their effects on the microstructure, hardness, and friction resistance of the obtained layers. The study highlights experiments that reveal significant improvements in mechanical properties, highlighting superior behavior in real conditions of agricultural use. Nevertheless, soil types significantly influence the abrasive wear rate of the components and also their corrosion, which depends on the soil pH. The results confirm that the use of thermal deposition represents a sustainable and effective solution for extending the life of plows, thus reducing maintenance costs and increasing the efficiency of agricultural processes. This research contributes to the optimization of agricultural equipment, providing an innovative approach for adapting plows to the increasing demands of agricultural exploitation. Full article

The increasing frequency and intensity of heatwaves due to climate change pose significant challenges to sturgeon aquaculture. This study investigated the effects of gradual heat stress (1 °C every 8 h) on two reciprocal hybrid sturgeon strains (Acipenser baerii ♀ × A. schrenckii ♂, (BS hybrid); A. schrenckii ♀ × A. baerii ♂, (SB hybrid)), focusing on their antioxidant defense mechanisms, heat shock protein (HSP) expression, and liver and gill tissue histology. When water temperature raised to 34.3 °C (about 104 h), LOE (loss of equilibrium) individuals appeared. Twenty-four hours after sampling, fifteen BS hybrid sturgeon remained alive, whereas no SB hybrid sturgeon survived. In this study, the slow heat stress significantly elevated the expression of HSP-related genes (hsc70, hsp70, hsp90) in both the liver of BS hybrid sturgeon and the gills of SB hybrid sturgeon. However, in the gills of BS hybrid sturgeon and the liver of SB hybrid sturgeon, the expression of hsp family genes in the experimental groups was either lower than or comparable to the control group. Significant liver damage, including cellular vacuolization and necrosis, was observed in BS hybrids, while SB hybrid sturgeon exhibited more pronounced gill tissue damage. Among the four antioxidant enzymes—superoxide dismutase (SOD), lactate dehydrogenase (LDH), catalase (CAT) glutathione peroxidase (GPx)—only LDH activity was elevated in the hepatic tissue of BS hybrid sturgeon, corresponding to increased serum lactate levels, while gill LDH activity was higher in SB hybrid sturgeon. In both hybrids, LDH activity exhibited an increasing trend in the kidney. However, total antioxidant capacity (T-AOC) remained unchanged across all three tissues. Both plasma cortisol and lactate were substantially affected by thermal stress. MDA remained at a relatively stable level after heat stress and recovery. These results demonstrate differential tissue-specific responses to heat stress in the reciprocal hybrids. More importantly, the BS hybrid sturgeon exhibited significantly higher thermal tolerance and post-stress survival compared to the SB hybrid sturgeon. These findings reveal that the choice of maternal parent is a critical factor influencing heat resistance in these hybrids, providing a key basis for selective breeding programs and optimizing aquaculture management. Full article

This study investigates the effect of cathodic voltage on the thickness, morphology, composition, phase structure, adhesion, and elevated-temperature oxidation resistance of the micro-arc oxidation (MAO) ceramic coatings on Ti65 alloy. Coatings were fabricated via MAO under cathodic voltages of 50 V, 100 V, 150 V, and 200 V. Results indicate that the coatings primarily consist of rutile TiO₂ (R-TiO₂), anatase TiO₂ (A-TiO₂), and amorphous SiO₂. The thickness of the MAO coatings increased with rising cathodic voltage, while the surface porosity and average pore size of the coatings were first decreased and then increased with the increase in cathodic voltage. Excellent coating adhesion to the substrate was confirmed by 50 thermal shock cycles between 700 °C and room temperature. Cyclic oxidation tests at 750 °C for 100 h demonstrated that all MAO coatings significantly enhanced elevated-temperature oxidation resistance compared to the bare Ti65 substrate. Notably, the coating produced at 100 V exhibited the lowest oxidation weight gain (0.50 mg/cm²), amounting to only one-third of the substrate’s gain. The effect of the cathodic voltage on the high-temperature oxidation performance of the MAO coatings was systematically analyzed. Full article

Cordierite diesel particulate filters (DPFs) were prepared using pure cordierite powder with organic binders, sodium silicate aids and pore formers by extrusion technique. The orthogonal test method was adopted to investigate the optimal value of the multi-objective and multi-factor problems. Based on results from statistical analysis, sintering temperature is the most important factor. The optimal parameters for balanced overall performance were determined as a 3 h holding time, 10 wt.% pore former, 12 wt.% sintering aid, and a sintering temperature of 1150 °C, representing a compromise among the individually optimal conditions for porosity, compressive strength, and thermal shock resistance identified by range analysis. The sodium silicate liquid increased and viscosity decreased with the increasing of temperature, which led to the formation of glass phases and the improvement of density. Therefore, with increasing sintering temperature, the porosity and coefficient of thermal expansion decreased. Both the mechanical properties and chemical stability of the prepared samples are strengthened. When the sintering temperature was 1150 °C, the prepared samples with high porosity (56.04%), compressive strength (5.88 MPa), bending strength (13.10 MPa), and low thermal expansion coefficient (CTE, 1.82 × 10⁻⁶/°C) showed the best comprehensive performance of thermal shock resistance and filtration efficiency. These results demonstrate great potential for DPF applications and provide a reference for the design of other honeycomb ceramics with optimum level of liquid phase. Full article

Ions of Gd³⁺ and Yb³⁺ have radii similar to those of Zr⁴⁺, enabling them to form limited solid solutions in the ZrO₂ lattice through substitution. After solid solution formation, oxygen vacancy defects and complex defect aggregates are generated, which are crucial for stabilizing the high-temperature phase structure and reducing thermal conductivity. Therefore, in this study, 8 wt% Y₂O₃ and 5 wt% Yb₂O₃ were doped with 5 wt%, 10 wt%, and 15 wt% Gd₂O₃, respectively, to stabilize zirconia powders. GYYZO thermal barrier coatings (TBCs) were fabricated via atmospheric plasma spraying (APS). Subsequently, the GYYZO coatings with different Gd₂O₃ addition amounts were subjected to continuous thermal shock cycling at 1100 °C for 10, 30, 60, 90, and 150 cycles. The results indicate that the incorporation of Gd₂O₃, Yb₂O₃, and Y₂O₃ leads to the formation of stable tetragonal ZrO₂ phase in the GYYZO coatings. Although increasing the Gd₂O₃ addition amount reduces the thermal conductivity of the coatings, excessive Gd₂O₃ addition causes coating spallation. The GYYZO coating with 10 wt% Gd₂O₃ exhibits the lowest thermal conductivity of 0.59 W/(m·K). Additionally, the GYYZO coating with 10 wt% Gd₂O₃ can withstand thermal cycling for 150 cycles, while the one with 5 wt% Gd₂O₃ can endure 90 of thermal cycles. In contrast, the 8YSZ coating cracks and spalls after 60 thermal cycles. These findings demonstrate that doping ZrO₂ with Gd₂O₃, Yb₂O₃, and Y₂O₃ can enhance the thermal cycling resistance of the coatings and effectively reduce their thermal conductivity, but excessive Gd₂O₃ addition will decrease the coating adhesion strength. Full article

Magnesia-dolomite refractories have emerged as sustainable alternatives to traditional carbon- or chromium-containing linings in steelmaking and cement industries. Their outstanding thermochemical stability, high refractoriness, and strong basic slag compatibility make them suitable for converters, electric arc furnaces (EAF), and argon–oxygen decarburization (AOD) units. However, their practical application has long been constrained by hydration and thermal shock sensitivity associated with free CaO and open porosity. Recent advances, including optimized raw material purity, fused co-clinker synthesis, nano-additive incorporation (TiO₂, MgAl₂O₄ spinel, FeAl₂O₄), and improved sintering strategies, have significantly enhanced density, mechanical strength, and hydration resistance. Emerging technologies such as co-sintered magnesia–dolomite composites and additive-assisted microstructural tailoring have enabled superior corrosion resistance and extended service life. This review provides a comprehensive analysis of physicochemical mechanisms, processing routes, and industrial performance of magnesia–dolomite refractories, with special emphasis on their contribution to technological innovation, decarbonization, and circular economy strategies in high-temperature industries. Full article

In recent years, research in the field of the sustainable production of refractory ceramics has become topical. Significant attention has been paid to the use of secondary raw materials for obtaining high-quality materials. The purpose of the current study was to develop new high-temperature porous materials based on the magnesium sulfate-refractory clay–chamotte–aluminum system using environmentally friendly raw components. To synthesize porous refractories, rice husk and the by-products of its thermal processing were used as substitutes for ingredients usually introduced into the composition of high-temperature materials. Ground rice husk was used as both a burnout additive and a silica source. It was added to the mixture instead of chamotte. An organic condensate from rice husk pyrolysis was used as a binder. A sodium silicate solution, after activating pyrolyzed rice husk with alkali, was also tested as a binder. These liquid ingredients served as replacements for lignosulfonate and liquid glass. The new raw material components and the porous refractories obtained with their use were studied using methods of chemical analysis, XRD, GC-MS, TA, SEM, and EDS. Standard methods for studying the properties of refractories were used to evaluate the physicomechanical and thermal characteristics of the experimental materials. The sample with the maximum content of rice husk (14.4 wt.%) and organic condensate from its pyrolysis (10.5 wt.%) demonstrated promising properties as a light porous refractory: an apparent porosity of 44%, a volumetric weight of 1.1 g·cm⁻³, compressive strength of 2.1 MPa, tensile strength in bending of 4.5 MPa, bond strength of 0.01 MPa, thermal shock resistance of 155 thermal cycles, and thermal conductivity of 0.05 W (m·K)⁻¹. It can be used as a prospective thermal insulating material. Full article

The design and production of goods have been completely transformed by additive manufacturing (AM), which makes it possible to create components with intricate and complex geometries that were previously impossible or impractical to produce. However, current technologies continue to produce coarse-surfaced metal components that typically exhibit fatigue properties, resulting in component failure and unfavorable friction coefficients on the printed part. Therefore, to improve the surface quality of the fabricated parts, post-processing of AM-created components is required. With emphasis on electroless nickel plating, ChemPolishing (CP), and ElectroPolishing (EP), this study investigates post-processing methods for stainless steel that is additively manufactured (AM). The rough surfaces created by additive manufacturing (AM) restrict direct use. While ElectroPolishing (EP) achieves high material removal rates but may not be consistent, ChemPolishing (CP) offers uniform smoothening. Nickel plating enhances additive manufacturing (AM) products’ resistance to wear and scratches and corrosion protection. To optimize nickel deposition, medium (6%–9%) and high (10%–13%) phosphorus nickel was tested using the L9 Taguchi design of experiments (DOE). Mechanical properties, including scratch resistance and adhesion, were evaluated using the TABER 5900 reciprocating (Taber Industries, North Tonawanda, NY, USA) abraser apparatus, a 5 N scratch test, and ASTM B-733 thermal shock method. Surface analysis was performed with the KEYENCE VHX-7000 microscope (Keyence Corporation, Itasca, IL, USA), and chemical composition before and after nickel deposition was assessed via the ThermoFisher Phenom XL scanning electron microscope (SEM, Thermo Fisher Scientific, Waltham, MA, USA) Optimal processing conditions, determined using Qualitek-4 software, Version 20.1.0 revealed improvements in both surface finish and mechanical robustness. This comprehensive analysis underscores the potential of nickel-coated additive manufacturing (AM) parts for enhanced performance, offering a pathway to more durable and efficient additive manufacturing (AM) applications. Full article

Investigating the relationship between coating structure and thermal stress is crucial for improving the service performance of double-ceramic-layer (DCL) thermal barrier coatings (TBCs). This study systematically examines a DCL TBC comprising a Gd₂O₃-Yb₂O₃-Y₂O₃ co-doped ZrO₂ (GYYZ) top layer and Y₂O₃-stabilized ZrO₂ (YSZ) intermediate layer. Using combined finite element analysis and experimental validation, the influence of top-layer structural parameters (porosity, pore size, thickness) on thermal stress distribution under thermal shock conditions and resultant coating performance was investigated. Results indicate that coating interfaces, particularly GYYZ/YSZ and YSZ/bond coat (BC) interfaces, exhibit high sensitivity to top-layer structural parameters. Optimal GYYZ top-layer parameters were identified as: 10–15 vol.% porosity, 10–20 μm pore diameter, and ~0.15 mm thickness. Reducing the top-layer porosity from 20 vol.% to 15 vol.% increased microhardness by 12.8% and extended thermal cycling life by 87.5%. The coating failure mode shifted from the YSZ/BC interface to the GYYZ/YSZ interface, aligning with simulated thermal stress distributions. Full article

This study elucidated the evolution and catastrophic failure mechanisms of concrete’s mechanical properties under high-temperature and moisture-coupled environments. Specimens underwent hygrothermal shock simulation via constant-temperature drying (100 °C/200 °C, 4 h) followed by water quenching (20 °C, 30 min). Uniaxial compression tests were performed using a uniaxial compression test machine with synchronized multi-scale damage monitoring that integrated digital image correlation (DIC), acoustic emission (AE), and infrared thermography. The results demonstrated that hygrothermal coupling reduced concrete ductility significantly, in which the peak strain decreased from 0.36% (ambient) to 0.25% for both the 100 °C and 200 °C groups, while compressive strength declined to 42.8 MPa (−2.9%) and 40.3 MPa (−8.6%), respectively, with elevated elastic modulus. DIC analysis revealed the temperature-dependent failure mode reconstruction: progressive end cracking (max strain 0.48%) at ambient temperature transitioned to coordinated dual-end cracking with jump-type damage (abrupt principal strain to 0.1%) at 100 °C and degenerated to brittle fracture oriented along a singular path (principal strain band 0.015%) at 200 °C. AE monitoring indicated drastically reduced micro-damage energy barriers at 200 °C, where cumulative energy (4000 mV·ms) plummeted to merely 2% of the ambient group (200,000 mV·ms). Infrared thermography showed that energy aggregation shifted from “centralized” (ambient) to “edge-to-center migration” (200 °C), with intensified thermal shock effects in fracture zones (ΔT ≈ −7.2 °C). The study established that hygrothermal coupling weakens the aggregate-paste interfacial transition zone (ITZ) by concentrating the strain energy along singular weak paths and inducing brittle failure mode degeneration, which thereby provides theoretical foundations for fire-resistant design and catastrophic failure warning systems in concrete structures exposed to coupled environmental stressors. Full article

During the development of metallurgical technology in the feudal period, the main ironmaking technology in the Benxi region was the crucible, reaching its peak period in the Ming Dynasty. By studying the Wangguan ironmaking site in Benxi, the historical details of the Ming Dynasty ironmaking process in the region were investigated, and a technical analysis was carried out. The results show that this historical site was the location of the Hundred-Household Iron Yard in the northeastern region during the Ming Dynasty. The unearthed slag, iron, and crucible samples indicate that a relatively complete ironmaking process chain had been formed at this time. The raw material used for the crucibles was high-alumina clay, which has been widely distributed in Benxi, Liaoning, China, since ancient times. The refractoriness of the crucibles exceeded 1700 °C, and the molar ratio of SiO₂ to Al₂O₃ was close to the upper limit for the optimal formation of mullite and thermal shock resistance. Slag was produced from a typical high-silica, high-alumina aluminosilicate system, and no fluxes, such as limestone and dolomite, were added during the smelting process. Moreover, coal resources have been widely used in ironmaking activities in the Benxi region at least since the Ming Dynasty, and craftsmen at that time had already mastered the technology of using coke as fuel and reductant to control the sulfur content in pig iron. Full article

Due to its good thermal conductivity and small thermal expansion coefficient, aluminum nitride (AlN) is an excellent material for thermal shock resistance. Recently, carbon (C) doping has emerged as a potential strategy for tailoring the properties of AlN, but its effects on the mechanical properties and thermal conductivity of AlN remain unclear. In the present study, the mechanical properties and thermal conductivity of C-doped AlN (C@AlN) with various C-doping densities were investigated using first-principles calculations based on density functional theory. The results suggest that C doping often leads to an increase in the c lattice constant. When the C-doping concentration reaches 12.5%, the structural symmetry of 4C@AlN is fully broken. In addition, as the C-doping density increases, the strength and stiffness of C@AlN generally decrease while the ductility increases. Moreover, the thermal conductivity of C@AlN generally decreases as the C-doping density increases, mainly because of the structural distortion. Meanwhile, as the C-doping density reaches 12.5%, the thermal conductivity of 4C@AlN anomalously increases, due to the symmetry breakage. Full article

A damping spacer rod is a key protective device in ultrahigh voltage transmission lines, which not only keeps the distance of split wires and limits the whipping and collision caused by the relative motion between sub-wires, but also inhibits the vibration of wires. This study aims to solve the problem of typical faults, such as loose wire clamps, that are prone to occur in damping isolation rods during long-term operation in ultra-high voltage transmission lines. Taking the spacer rod FGZ-450/34B as the object, a new high-pressure casting process for spacer rod frames is explored. The spacer rods were simulated by using the ABAQUS finite element software to predict the stress distribution and identify the dangerous sections. Based on this, the mold process was optimized to avoid die-casting defects. Meanwhile, mechanical property tests were carried out on the products produced by the two types of molds. The research finds that by optimizing the mold process, the die-casting quality of the dangerous section of the spacer rod can be effectively improved, and the best high-pressure die-casting scheme has been obtained through comparison. This research achievement provides technical support for enhancing the anti-vibration performance, anti-loosening reliability, short-circuit current thermal shock resistance, and anti-ultraviolet aging performance of damping isolation rods. It is of great significance for ensuring the stable operation of ultra-high voltage transmission lines and improving the production process level of damping isolation rods. Full article