Search Results (20)

There has been growing interest and increasing attention in the field of functional clothing textiles, particularly in product and process development, as well as innovations in heat-generating, retaining, and releasing fibers to maintain a healthy body temperature without relying on unsustainable energy sources. This study, for the first time, reports the various physio-mechanical properties of surface-functionalized regenerated cellulose fibers (RCFs) coated with ceramic particles. The coating imparts photothermal conversion-based heat generation and retention properties with the aid of polyelectrolyte binders. In this design, ZrC enables the conversion of light energy into thermal energy, providing heat for the human body. A feasible coating process was employed, utilizing industrially feasible exhaustion methods to deposit the ZrC particles onto the RCF surface in conjunction with two distinctive polymeric binders, specifically polyethyleneimine (PEI) and polydiallyldimethylammonium chloride (polyDADMAC). The morphological characteristics and tensile properties of the coated RCFs were analyzed via scanning electron microscopy (SEM) and single-fiber tensile testing. Heat retention and release behaviors of a bundle of fiber samples were assessed using infrared (IR) imaging and an IR emission lamp setup. The SEM results confirmed the successful coating of the ZrC particles on the surface of the RCF samples, influencing negligible on their physical–mechanical properties. The heat retention of the coated RCFs with ZrC and both binders was higher than that of reference regenerated cellulose fibers (RCFs), demonstrating their effective heat generation, retention, and heat release properties. Based on the highlighted prominent results for the coated RCFs, these findings highlight the suitability of the developed functional clothing textiles for targeted applications in non-extreme thermal conditions, ensuring thermo-physiological comfort by maintaining body temperature within a tolerable thermal range (36.5–37.5 °C), in contrast to studies reporting significantly higher temperatures (50–78 °C) for extreme thermal conditions. Full article

Firefighters need personal protection equipment and protective clothing to be safe and protected when responding to fire incidents. At present, firefighters’ suits are developed by using inherently thermal-resistant fibers but pose serious problems related to comfort. In the present research, multilayered fire-fighting fabrics were developed with different fiber blends. Multilayer fire retardant (FR) fabrics with phase change materials (PCMs) inserts were developed and compared with reference multilayer fabrics without PCM. In this context, four fabric samples were chosen to fabricate the multilayer FR fabrics. Properties of multilayer fabrics were investigated, which include physical, thermo–physiological comfort, and flame-resistant performance. The heating process of the clothing was examined using infrared (IR) thermography, differential scanning calorimetry (DSC), thermal protective testing (TPP), and steady-state (Convective and Radiant) heat resistance tests. Areal density and thickness were measured as physical parameters, and air permeability (AP), overall moisture management capacity (OMMC), and thermal conductivity were measured as thermo–physiological comfort characteristics. The inclusion of PCM improved the thermal protection as well as flame resistance significantly. Sample S1 (Nomex + PTFE + Nomex with PCM) demonstrated superior fire resistance, air permeability, and thermal protection, with a 37.3% increase in air permeability as compared to the control sample (SC) by maintaining comfort while offering high thermal resilience. The inclusion of PCM enhanced its thermal regulation, moderating heat transfer. Flame resistance tests confirmed its excellent performance, while thermo–physiological assessments highlighted a well-balanced combination of thermal conductivity and air permeability. This study will help to improve the performance of firefighter protective fabrics and provide guidelines in terms of balancing comfort and performance while designing firefighter protective clothing for different climatic conditions. Full article

Injectable and temperature-responsive Poly(N-Isopropylacrylamide) (PNIPAAm)/Chitosan composite hydrogels reinforced with cellulose nanocrystals (CNCs) were successfully fabricated via photopolymerization. 0.1–3% (w/v) of cellulose nanocrystals were incorporated into the PNIPAAm/chitosan matrix to form thermo-responsive injectable composite hydrogels. FT-IR spectra confirmed the successful formation of these hydrogels, highlighting the characteristic peaks PNIPAAm, chitosan and CNCs. The inclusion of CNCs led to a reduced pore size as compared to the control hydrogels. The mechanical properties of the hydrogel were characterized under various temperature conditions. Rheology tests showed that storage modulus (G′) increased significantly above 30 °C, indicating gel-like behavior. Thermogravimetric analysis showed thermal stability up to 300 °C. The volume phase transition temperatures (VPTT) of the hydrogels were found to be in the range of 34–38 °C, close to physiological body temperature. The equilibrium swelling ratio (ESR) of the CNC-containing hydrogels was higher than that of the control. In vitro studies with Human Dermal Fibroblast adult (HDFa) cells showed the hydrogels to be non-toxic, suggesting their potential for biomedical applications. Full article

The goal of this study was to investigate the influence of structural and constructional parameters of 3D fabric on two of the most significant properties of fabrics for thermal protection—resistance to radiation heat and thermophysiological properties. Today’s textile materials provide high thermal protection, but they display poor thermophysiological properties in extreme conditions. Six samples of 3D fabrics were developed using a laboratory weaving machine. The examined samples were made of identical warp, with a total of three different weft densities, and were woven in two different weaves. The conditions of the weaving process and construction were the same. EN ISO 6942:2022 and EN ISO 11092:2014 methods were used to determine the resistance of the samples to thermal radiation and thermophysiological properties. The results showed that the samples that contained folds in their structure with a larger volume of “trapped” air had better thermophysiological properties and better resistance to thermal radiation. The volume of air contained in the 3D structure was used as a thermal insulator and it did not have a negative effect on the thermophysiological properties. The described structure enabled the 3D fabric to have an optimal ratio of thermal protection and comfort, which is of crucial importance for fabrics used to make thermal protective clothing. Full article

This paper investigates the development of fabric materials using several blends of inherently fire-resistant (FR) fibers and various knitted structures. The samples are evaluated with respect to their performance and comfort-related properties. Inherently fire-resistant fibers, e.g., Nomex, Protex, carbon and FR viscose, were used to develop different structures of knitted fabrics. Cross-miss, cross-relief, and vertical tubular structures were knitted by using optimum fiber blend proportions and combinations of stitches. Several important aspects of the fabric samples were investigated, e.g., their physical, mechanical and serviceability performance. Thermo-physiological and tactile/touch-related comfort properties were evaluated in addition to flame resistance performance. An analysis of mechanical performance indicated that the knitted structure has a significant influence on the tensile strength, bursting strength and pilling resistance. The cross-relief structure proved to be the strongest followed by the cross-miss and vertical tubular structures. The FR station suits made from 70:30 Protex/Nomex exhibited the best combination of tensile and bursting strength; therefore, this material is recommended for making a stable and durable station suit. Interestingly, it was also concluded from the experimental study that knitted samples with a cross-relief structure exhibit the best fire-resistance performance. Fiber blends of 70:30 Protex/Nomex and 70:30 Nomex/carbon were found to be optimum in terms of overall performance. The best flame resistance was achieved with Nomex:carbon fiber blends. These results were confirmed with vertical flammability tests, TGA, DTGA and cone calorimetry analysis. The optimization of blend composition as well as knitting structure/architecture is a crucial finding toward designing the best FR station suit in terms of mechanical, dimensional, thermal, thermo-physiological and flame resistance performance. Full article

Thermophysiological comfort is a crucial aspect of human life, contributing to health and work performance. The current paper aims to enhance the understanding of current research, progress, and remaining challenges regarding clothing thermophysiological comfort from a textile science perspective. It provides a comprehensive review of several facets of clothing thermophysiological comfort, focusing on the history of thermophysiological comfort prediction models, heat and moisture transfer mechanisms in the skin–clothing–environment system, controlling factors of thermophysiological comfort, textile materials for superior thermophysiological comfort, and thermal comfort assessment techniques. The paper shows that previously developed thermophysiological comfort models were mainly based on the human thermoregulation process. However, the effect of the air gap size between the human skin and the cloth layer, i.e., the microclimate, on the heat and moisture transfer in the skin–clothing–environment system has been largely overlooked. In addition, thermophysiological comfort models of skin–clothing–environment systems generally only considered dry thermal resistance and evaporative resistance, yet many other fabric properties have effects on human thermophysiological comfort. Potential future directions are identified to fill some of the current gaps. A conceptual model of clothing comfort to contribute to a better understanding of thermophysiological comfort is also proposed. Full article

The rescue operations’ environment can impair firefighters’ performance and increase the risk of injuries, e.g., burns and hyperthermia. The bulk and carried weight of heavy protection contributes to lower physical performance, higher metabolic load and internal body heat production. For recommending optimal protection for the tasks and incident scenarios, knowledge of clothing thermal properties is needed. However, detailed data on firefighter protective clothing systems are not available. The aim of the study was to provide scientific background and a dataset that would allow for validation of thermo-physiological models for task-specific conditions of rescue work. Thermal insulation of 37 single items and their variations and 25 realistic protective clothing ensembles were measured on a thermal manikin. Twelve (12) ensembles that evenly covered the whole insulation range were selected for evaporative resistance testing. The equations for summing up individual item’s insulation to ensemble insulation and calculating clothing area factor were derived from the dataset. The database of a firefighter clothing system was created. In addition, the local and regional thermal properties of the clothing ensembles were provided for use in future validation of advanced thermo-physiological models for rescue worker exposure predictions and for designing decision aid tools. Full article

The proportion of woven fabrics in the broad field of protective textiles is extremely high. By various procedures (surface treatments, fabric lamination, composite production), fabric properties that meet the requirements defined by standards are achieved. However, simultaneously, these procedures cause negative effects in the form of fabric thickness, stiffness, impermeability, non-breathability, and thus, discomfort. Therefore, there are valid and justified reasons to approach the design process of making such woven fabrics using more complex construction solutions—layer interchanging double cloth. In addition, by applying fibres with integrated desired properties and other structural fabric parameters, it is possible to influence the achievement of the properties of multi-purpose multilayer fabrics for protection, which is the aim of this research. The application and combination of aramid and modacrylic/cotton fibres and use of different yarn fineness resulted in different intensities of protection. The correlative values of mentioned parameters and thermal and thermo-physiological properties indicate their strong connection, and thus the effectiveness of the developed woven fabric samples. Full article

Thermophysiological comfort is known to play a primary role in maintaining thermal balance, which corresponds to a person’s satisfaction with their immediate thermal environment. Among the existing test methods, sweating torsos are one of the best tools to provide a combined measurement of heat and moisture transfer using non-isothermal conditions. This study presents a preliminary numerical model of a single sector sweating torso to predict the thermophysiological comfort properties of fabric systems. The model has been developed using COMSOL Multiphysics, based on the ISO 18640-1 standard test method and a single layer fabric system used in sportswear. A good agreement was observed between the experimental and numeral results over different exposure phases simulated by the torso test (R² = 0.72 to 0.99). The model enables a systematic investigation of the effect of fabric properties (thickness, porosity, thermal resistance, and evaporative resistance), environmental conditions (relative humidity, air and radiant temperature, and wind speed), and physiological parameters (sweating rate) to gain an enhanced understanding of the thermophysiological comfort properties of the fabric system. Full article

This study aimed to assess the developed nonwoven inserts with aerogel/PCM (phase change material) microcapsules for use in protective clothing against cold in terms of properties related to thermophysiological comfort. These inserts were obtained by the thermal bonding of a multilayer system consisting of needled-punched nonwovens and silica aerogel particles and/or PCM microcapsules evenly distributed between them. The influence of aerogel and PCM microcapsules on the basic physical properties of inserts, their microstructure, air permeability, and water vapor resistance was investigated and analyzed. The thermal insulation properties of inserts were assessed based on thermal conductivity results. The inserts with PCMs were also tested for their ability to regulate the temperature in the undergarment microclimate using the differential scanning calorimeter (DSC) and the “skin model” device. The research showed that the use of aerogel allowed for reducing the thermal conductivity of the insert by approximately 13% compared to the insert without additives. The high values obtained of the melting and crystallization enthalpy of inserts with PCMs confirmed their high efficiency in the heat absorption and release. Thus, the use of aerogel and PCMs in protective clothing against cold seems to be an effective solution for improving its protective properties and actively adapting its thermal insulation to the changing temperature conditions and the activity level of employees. Full article

Single-walled carbon nanotubes (SWCNTs) and phosphorylated nanocellulose fibrils (PCNFs) were used as functional screen-print coatings on flame-retardant (FR) fabric, to improve its thermal resistance and thermophysiological comfort (wetting, water vapour and heat transmission) properties, while inducing it with electrical conductivity and UV protection. The effect of PCNF printing, followed by applying a hydrophobic polyacrylate (AP), on the same (back/B, turned outwards) or other (front/F, turned towards skin) side of the fabric, with and without the addition of 0.1–0.4 wt% SWCNTs, was studied by determining the amount of applied coating and its distribution (microscopic imaging), and measuring the fabric’s colour, air permeability, thickness, mechanical, flame and abrasion resistance properties. Due to the synergistic effect of PCNF and SWCNTs, both-sided printed fabric (front-side printed with PCNF and back-side with SWCNTs within AP) resulted in an increased heat transfer (25%) and an improved thermal resistance (shift of degradation temperature by up to 18 °C towards a higher value) and UV protection (UPF of 109) without changing the colour of the fabric. Such treatment also affected the moisture management properties with an increased water-vapour transfer (17%), reduced water uptake (39%) and asymmetric wettability due to the hydrophilic front (Contact Angle 46°) and hydrophobic back (129°) side. The increased tensile (16%) and tear (39%) strengths were also assessed in the warp direction, without worsening the abrasion resistance of the front-side. A pressure-sensing electrical conductivity (up to 4.9∙10⁻⁴ S/cm with an increase to 12.0∙10⁻⁴ S/cm at 2 bars) of the SWCNT-printed side ranks the fabric among the antistatic, electrostatic discharge (ESD) or electromagnetic interference (EMI) shielding protectives. Full article

Far infrared (FIR) textiles are a new category of functional textiles that have presumptive health and well-being functionality and are closely related to human thermo-physiological comfort. FIR exerts strong rotational and vibrational effects at the molecular level, with the potential to be biologically beneficial. In general, after absorbing either sunlight or heat from the human body, FIR textiles are designed to transform the energy into FIR radiation with a wavelength of 4–14 μm and pass it back to the human body. FIR textiles can meet increased demand for light, warm, comfortable, and healthy clothing. The main aim of this research is to describe the procedure for creating the FIR reflective textile layer as part of multilayer textile structures that have enhanced thermal protection. To develop the active FIR reflecting surface, the deposition of copper nanolayer on lightweight polyester nonwoven structure Milife, which has beneficial properties of low fiber diameters, good shape stability and comfort, was used. This FIR reflective layer was used as an active component of sandwiches composed of the outer layer, insulation layer, active layer, and inner layer. The suitable types of individual layers were based on their morphology, air permeability, spectral characteristics in the infra-red region, and thermal properties. Reflectivity, transmittance, and emissivity were evaluated from IR measurements. Human skin thermal behavior and the prediction of radiation from the human body dependent on ambient conditions and metabolic rate are also mentioned. The FIR reflective textile layer created, as part of multilayer textile structures, was observed to have enhanced thermal protection. Full article

Most of the fatalities and injuries of oilfield workers result from inadequate protection and comfort by their clothing under various work hazards and ambient environments. Both the thermal protective performance and thermo-physiological comfort performance of textile fabrics used in clothing significantly contribute to the mitigation of workers’ skin burns and heat-stress-related deaths. This study aimed to apply the ANN modeling approach to analyze clothing performance considering the wearers’ sweat moisture and the microclimate air gap that is generated in between their body and clothing. Firstly, thermal protective and thermo-physiological comfort performance of fire protective textiles used in oilfield workers’ clothing were characterized. Different fabric properties (e.g., thickness, weight, fabric count), thermal protective performance, and thermo-physiological comfort performance were measured. The key fabric property that affects thermal protective and thermo-physiological performance was identified as thickness by statistical analysis. The ANN modeling approach could be successfully implemented to analyze the performance of fabrics in order to predict the performance more conveniently based on the fabric properties. It is expected that the developed models could inform on-duty oilfield workers about protective and thermo-physiological comfort performance and provide them with occupational health and safety. Full article

In 2017, more than 60,000 firefighters and oilfield-workers injuries and fatalities occurred while they were working under various thermal hazards such as flame, radiant heat, steam, etc., or due to their significant heat stress related discomfort. The majority of these burn injuries and fatalities results from an inadequate protection and comfort provided by firefighters’ and oilfield-workers’ fire protective polymeric textile materials used in their workwear. Hence, both the thermal protective and thermo-physiological comfort performance of fabrics used in workwear significantly contribute to limit firefighters’ and oilfield-workers’ skin burns and heat stress. Considering this, previous studies have focused on characterizing and developing empirical models to predict the protective and comfort performance based on physical properties of the fabrics. However, there are still some technical knowledge gaps in the existing literature related to this. This paper critically reviewed the literature on characterization and modeling of thermal protective and thermo-physiological comfort performance of fire protective textile fabric materials. The key issues in this field have been indicated in order to provide direction for the future research and advance this scientific field for better protection and comfort of the firefighters and oilfield-workers. Full article

This research focused on the investigation of the thermophysiological comfort properties of four selected knitted fabrics of different fiber blend ratios suitable for cycling wear. Comfort-related properties of the fabrics were determined and compared including air permeability, moisture management properties, drying time, thermal conductivity, and water vapor permeability. For those comfort properties of the fabric to be correlated, fabric structural properties, fabric density, fabric weight, and fabric thickness have been considered. Suited fabrics should have good air permeability, thermal conductivity, moisture management properties, and a short drying time. According to the measurement results, the fabric polyamide/elasane (58/42 PA6.6/EL) with good air permeability, thermal conductivity, moisture management properties, and short drying time was more suited for summer cycling clothing. Furthermore, this paper provides a new understanding of considerations that are needed for several end uses involving specific activity levels. Full article