Search Results (15)

Titanium alloys are frequently subjected to surface treatments to enhance their biocompatibility and corrosion resistance in biological environments. Plasma electrolytic oxidation (PEO) is an environmentally friendly electrochemical technique capable of forming oxide layers characterized by high corrosion resistance, biocompatibility, and strong adhesion to the substrate. In this study, the PEO process was performed using a low-melting-point ternary eutectic electrolyte composed of Ca(NO₃)₂–NaNO₃–KNO₃ (41–17–42 wt.%) with the addition of ammonium dihydrogen phosphate (ADP). The use of this electrolyte system enables a reduction in the operating temperature from 280 to 160 °C. The effects of applied voltage from 200 to 400V, current frequency from 50 to 1000 Hz, and ADP concentrations of 0.1, 0.5, 1, 2, and 5 wt.% on the growth of titanium oxide composite coatings on a Ti-6Al-4V substrate were investigated. The incorporation of Ca and P was confirmed by phase and chemical composition analysis, while scanning electron microscopy (SEM) revealed a porous surface morphology typical of PEO coatings. Corrosion resistance in Hank’s solution, evaluated via Tafel plot fitting of potentiodynamic polarization curves, demonstrated a substantial improvement in electrochemical performance of the PEO-treated samples. The corrosion current decreased from 552 to 219 nA/cm², and the corrosion potential shifted from −102 to 793 mV vs. the Reference Hydrogen Electrode (RHE) compared to the uncoated alloy. These findings indicate optimal PEO processing parameters for producing composite oxide coatings on Ti-6Al-4V alloy surfaces with enhanced corrosion resistance and potential bioactivity, which are attributed to the incorporation of Ca and P into the coating structure. Full article

This study investigates the synthesis and evaluation of ZnO/g-C₃N₄ composites as efficient green catalysts for advanced oxidation processes (AOPs) targeting the treatment of contaminated water. The composites were synthesized using a ternary deep eutectic solvent and physically–chemically characterized in detail, confirming their structural integrity and successful synthesis. Photocatalytic, photo-Fenton- and electro-Fenton-like experiments were conducted using Rhodamine B as a model contaminant to evaluate the catalytic performance, reuse and stability of the synthesized material. The synthesized ZnO/g-C₃N₄ composites demonstrated excellent photocatalytic activity under LED light (395 nm), achieving a pollutant removal of around 59% in 90 min. The combined effect of the designed catalyst and Fenton-like process, a photo-Fenton-like process, significantly improved this performance, achieving removal of close to 95% in 60 min due to the synergistic effects of the irradiation and H₂O₂ activation. Finally, the catalytic action of synthesized ZnO/g-C₃N₄ composites in the electro-Fenton-like process exhibited superior efficiency, achieving 90% removal within 45 min and kinetic constants four times higher than those of anodic oxidation alone. In addition, reuse studies confirmed the stability and catalytic activity of the composites for several cycles with high removal efficiencies, demonstrating their viability for long-term and scalable water treatment applications. These findings highlight the potential of ZnO/g-C₃N₄ composites synthesized through DES as a sustainable and cost-effective alternative for water remediation technologies. Full article

In the present study, the influence of the addition of copper (Cu) on the wear behavior of a Al-12.6Si eutectic alloy developed using the spray forming (SF) method was discussed, and the results were compared with those of as-cast (AC) alloys. The microstructural features of the alloys were examined using both optical and the scanning electron microscopy, and the chemical composition and phase identification were achieved by X-ray diffraction (XRD) analysis. The results revealed that the microstructure of binary the SF alloy consisted of fine primary and eutectic Si phases, evenly distributed in the equiaxed α-Al matrix, whereas the Cu-based SF ternary alloy consisted of uniformly distributed fine eutectic Si particulates and spherical-shaped θ-Al₂Cu precipitates, uniformly distributed in α-Al matrix. In contrast, the AC ternary (Al-12.6Si-2Cu) alloy consisted of unevenly dispersed eutectic Si needles and the coarse intermetallic compound θ-Al₂Cu in the α-Al matrix. The addition of Cu enhanced the micro hardness of the SF ternary alloy by 8, 34, and 41% compared to that of the SF binary, AC ternary, and binary alloys, respectively. The wear test was conducted using a pin-on-disc wear testing machine at different loads (10–40 N) and sliding velocities (1–3 ms⁻¹). The wear tests revealed that SF alloys exhibited an improved wear behavior in the entire applied load and sliding velocity range in comparison to that of the AC alloys. At a load of 40 N and a sliding velocity of 1 ms⁻¹, the wear rate of the SF2 alloy is 62, 47, and 23% lower than that of the AC1, AC2, and SF1 alloys, respectively. Similarly, at a sliding velocity of 3 ms⁻¹, the wear rate of the SF2 alloy is 52%, 42%, and 21% lower than that of the AC1, AC2, and SF1 alloys, respectively. The low wear rate in the SF2 alloy was due to the microstructural modification during spray forming, the precipitation of fine Al₂Cu intermetallic compounds, and increased solid solubility. The SF alloys show an increased transition from oxidative to abrasive wear, while the AC alloys demonstrate wear mechanisms that change from oxidative to abrasive, including delamination, with an increase in sliding velocity and load. Full article

The oxidation behavior of two ternary Mo-Si-Ti alloys (eutectic Mo-20.0Si-52.8Ti and eutectoid Mo-21.0Si-34.0Ti) was investigated using thermogravimetric analysis at 700 °C, 900 °C, and 1300 °C for 100 h. The eutectic alloy formed a protective SiO₂/TiO₂ oxide scale, whereas the eutectoid alloy showed catastrophic oxidation. To improve the oxidation behavior of these alloys, chromium diffusion coatings deposited via pack cementation on the surface were investigated. Cr coatings were found to be suitable for improving oxidation resistance at 700 °C and 900 °C but failed at 1300 °C due to the evaporation of thin scales. At 700 °C and 900 °C, the formation of a Cr₂O₃ scale was proven on the Ti-rich/Mo-lean eutectic composition. After exposure, the Ti-lean/Mo-rich eutectoid composition, which is intrinsically more prone to oxidation, was found to form a continuous Cr₂O₃ scale only at 700 °C. Full article

An experimental study of the phase equilibria of the Ho-rich part of the Ho-Ir-O ternary system at 1073 K by means of x-ray diffraction, differential scanning calorimetry, and scanning electron microscopy has been carried out. Ho-hcp and four binary compounds, namely Ho₃Ir, Ho₅Ir₂, Ho₅Ir₃, and Ho₂O₃, were identified in the Ho-Ir-O model alloys after long-term annealing (350–1220 h). No solubility of iridium in Ho₂O₃ oxide and Ho-hcp was observed. No ternary phase was found. Based on the experimental results, an isothermal section of the Ho-rich part of the Ho-Ir-O system at 1073 K was constructed. In addition, the microstructure of as-cast alloys was studied. An irregular eutectic consisting of faceted Ho-phase in Ho₃Ir phase was observed in the alloys with Ho-hcp + Ho₃Ir + Ho₂O₃ phase composition, and the temperature of the eutectic reaction Ho-hcp + Ho₃Ir ↔ liquid was determined. Full article

Lab-scale investigations on the processing of small powder volumes are of special importance for applications in additive manufacturing (AM) techniques. Due to the technological importance of high-silicon electrical steel, and the increasing need for optimal near-net-shape AM processing, the aim of this study was to investigate the thermal behavior of a high-alloy Fe-Si powder for AM. An Fe-6.5wt%Si spherical powder was characterized using chemical, metallographic, and thermal analyses. Before thermal processing, the surface oxidation of the as-received powder particles was observed by metallography and confirmed by microanalysis (FE-SEM/EDS). The melting, as well as the solidification behavior of the powder, was evaluated using differential scanning calorimetry (DSC). Due to the remelting of the powder, a significant loss of silicon occurred. The morphology and microstructure analyses of the solidified Fe-6.5wt%Si revealed the formation of needle-shaped eutectics in a ferrite matrix. The presence of a high-temperature phase of silica was confirmed by the Scheil–Gulliver solidification model for the ternary model Fe-6.5wt%Si-1.0wt%O alloy. In contrast, for the binary model Fe-6.5wt%Si alloy, thermodynamic calculations predict the solidification exclusively with the precipitation of b.c.c. ferrite. The presence of high-temperature eutectics of silica in the microstructure is a significant weakness for the efficiency of the magnetization processes of soft magnetic materials from the Fe-Si alloy system. Full article

Next-generation concentrated solar power (CSP) plants are required to operate at temperatures as high as possible to reach a better energy efficiency. This means significant challenges for the construction materials in terms of corrosion resistance, among others. In the present work, the corrosion behavior in a molten eutectic ternary Li₂CO₃-Na₂CO₃-K₂CO₃ mixture at 600 °C was studied for three stainless steels: an austenitic grade AISI 301LN (SS301) and two duplex grades, namely 2205 (DS2205) and 2507 (DS2507). Corrosion tests combined with complementary microscopy, microanalysis and mechanical characterization techniques were employed to determine the corrosion kinetics of the steels and the oxide scales formed on the surface. The results showed that all three materials exhibited a corrosion kinetics close to a parabolic law, and their corrosion rates increased in the following order: DS2507 < SS301 < DS2205. The analyses of the oxide scales evidenced an arranged multilayer system with LiFeO₂, LiCrO₂, FeCr₂O₄ and NiO as the main compounds. While the Ni-rich inner layer of the scales presented a good adhesion to the metallic substrate, the outer layer formed by LiFeO₂ exhibited a higher concentration of porosity and voids. Both the Cr and Ni contents at the inner layer and the defects at the outer layer were crucial for the corrosion resistance for each steel. Among the studied materials, super duplex stainless steel 2507 is found to be the most promising alternative for thermal energy storage of those structural components for CSP plants. Full article

Due to a high conductivity of about 0.1 S·cm⁻¹, Li-Na-K carbonate eutectic and Sm-doped ceria composite material is a good electrolyte candidate for hybrid fuel cells operating between 500 °C and 600 °C. The present paper aims at a deeper understanding of the species and mechanisms involved in the ionic transport through impedance spectroscopy and thermal analyses, in oxidizing and reducing atmospheres, wet and dry, and during two heating/cooling cycles. Complementary structural analyses of post-mortem phases allowed us to evidence the irreversible partial transformation of molten carbonates into hydrogenated species, when water and/or hydrogen are added in the surrounding atmospheres. Furthermore, this modification was avoided by adding CO₂ in anodic and/or cathodic compartments. Finally, a mechanistic model of such composite electrical behavior is suggested, according to the surrounding atmospheres used. It leads to the conclusions that cells based on this kind of electrolyte would preferably operate in molten carbonate fuel cell conditions, than in solid oxide fuel cell conditions, and confirms the name of “Hybrid Fuel Cells” instead of Intermediate Temperature (or even Low Temperature) Solid Oxide Fuel Cells. Full article

The current study investigated the microstructure modification in Al–6Mg–5Si–0.15Ti alloy (in mass %) through the minor addition of Ca using Mg + Al₂Ca master alloy and heat treatment to see their impact on mechanical properties. The microstructure of unmodified alloy (without Ca) consisted of primary Al, primary Mg₂Si, binary eutectic Al–Mg₂Si, ternary eutectic Al–Mg₂Si–Si, and iron-bearing phases. The addition of 0.05 wt% Ca resulted in significant microstructure refinement. In addition to refinement, lamellar to fibrous-type modification of binary eutectic Al–Mg₂Si phases was also achieved in Ca-added (modified) alloy. This modification was related to increasing Ca-based intermetallics/compounds in the modified alloy that acted as nucleation sites for binary eutectic Al–Mg₂Si phases. The dendritic refinement with Ca addition was related to the fact that it improves the efficacy of Ti-based particles (TiAl₃ and TiB₂) in the melt to act as nucleation sites. In contrast, the occupation of oxide bifilms by Ca-based phases is expected to force the iron-bearing phases (as iron-bearing phases nucleate at oxide films) to solidify at lower temperatures, thus reducing their size. The as-cast microstructure of these alloys was further modified by subjecting them to solution treatment at 540 °C for 6 h, which broke the eutectic structure and redistributed Mg₂Si and Si phases in Al-matrix. Subsequent aging treatment caused a dramatic increase in the tensile strength of these alloys, and tensile strength of 291 MPa (with El% of 0.45%) and 327 MPa (with El% of 0.76%) was achieved for the unmodified alloy and modified alloy, respectively. Higher tensile strength and elongation of the modified alloy than unmodified alloy was attributed to refined dendritic structure and modified second phases. Full article

Hot dipping Zn-Al-Mg coatings were prepared by rapid induction heating combined with gas protection. The influence of oxide scale on the structure and surface quality of a hot-dip Zn-6Al-3Mg alloy coating was studied in this paper. The results showed that the reaction of Fe-Al was suppressed by the scale on the surface of the steel plate. When the thickness of scale was 10 μm and the steel entry temperature was 900 °C, the surface quality of the coating was good. The Zn-Al-Mg coatings mainly consisted of the ternary eutectic structure of Zn/Al/MgZn₂ and Fe₄Al₁₃ at the interface. When the scale thickness was 2–3 μm with the same steel entry temperature, the surface quality of the coating was poor, and serious stripe-like protrusion defects were formed on the surface of the coating, which was mainly caused by the Fe₄Al₁₃ phase separating from the substrate / coating interface into the overlay. Full article

Sol–gel synthesis is an acknowledged method for obtaining fine inorganic powders of a different nature. Implementation of water-soluble polymers as gel-forming media makes this technique even more readily available, especially in cases where conventional gel formation is suppressed. In polymer–salt solutions, polymers serve as scaffolds for salt constituents’ bulk crystallization. When dried, solid salt particles are deposited on the polymer surface or in polymer matrix pores, which leads to higher grain size uniformity. The present work discusses the effect of drying conditions on phase composition and structure characteristics of complex oxide eutectics in ternary systems, CaO–Al₂O₃–Y₂O₃ (CAY) and MgO–Al₂O₃–Y₂O₃ (MAY), obtained from polymer–salt compositions based on polyvinyl alcohol (PVA), Na-salt of carboxymethylcellulose (Na-CMC) or polyvinylpyrrolidone (PVP). Microwave-assisted drying proved to be more efficient compared to convective process; however such technique requires careful selection of gel-forming polymer. Full article

The paper presents the results of an experimental study of large (≈0.6 kg) arc melted buttons of four Ti free Nb-silicide based alloys with Sn addition with nominal compositions (at.%) Nb-18Si-5Hf-5Sn (EZ1), Nb-18Si-5Al-5Sn (EZ7), Nb-18Si-5Cr-5Hf-5Sn (EZ3) and Nb-18Si-5Al-5Hf-5Sn (EZ4). The alloys were studied in the as-cast and heat treated conditions. In all the alloys there was macrosegregation of Si (MACSi). Among the single element additions Hf had the weakest and Sn the strongest effect on MACSi. The simultaneous presence of Cr and Hf in the alloy EZ3 had the strongest effect on MACSi. In all the alloys the βNb₅Si₃ was the primary phase and was present after the heat treatment(s), the Nb₃Si silicide was suppressed and the A15-Nb₃Sn intermetallic was stable. The Nb_ss was not stable in the alloys EZ7 and EZ4 and the C14-NbCr₂ Laves phase was stable in the alloy EZ3. Very Hf-rich Nb₅Si₃ was stable in the alloy EZ4 after prolonged heat treatments. Eutectics were observed in all the alloys. These were binary eutectics in the alloys EZ1 and EZ7, where respectively they consisted of the Nb_ss and βNb₅Si₃, and βNb₅Si₃ and A15-Nb₃Sn phases. Most likely ternary eutectics consisting of the Nb_ss, C14-NbCr₂ and βNb₅Si₃, and Nb_ss, βNb₅Si₃ and A15-Nb₃Sn phases were observed, respectively in the alloys EZ3 and EZ4. The addition of Al increased the vol% of the Nb₅Si₃ and A15-Nb₃Sn phases, particularly after the heat treatment(s). The lattice parameter of Nb respectively increased and decreased with the addition of Hf, and Al or Cr and the latter element had the stronger negative effect. Pest oxidation was not suppressed in the alloys of this study. Full article

Alloying with Al, Cr, Sn, and Ti significantly improves the oxidation of Nb silicide-based alloys at intermediate and high temperatures. There is no agreement about what the concentration of Sn in the alloys should be. It has been suggested that with Sn ≤ 3 at.% the oxidation is improved and formation of the brittle A15-Nb₃Sn compound is suppressed. Definite improvements in oxidation behaviour have been observed with 5 at.% Sn or even higher concentrations, up to 8 at.% Sn. The research reported in this paper is about three model alloys with low Sn concentration and nominal compositions Nb-24Ti-18Si-5Cr-2Sn (ZX3), Nb-24Ti-18Si-5Al-2Sn (ZX5), and Nb-24Ti-18Si-5Al-5Cr-2Sn (ZX7) that were studied to understand the effect of the 2 at.% Sn addition on as-cast and heat-treated microstructures and isothermal oxidation in air at 800 and 1200 °C for 100 h. There was macrosegregation of Si and Ti in the alloys ZX3 and ZX5 and only of Si in the alloy ZX7. The Nb_ss was stable in all alloys. Tin and Ti exhibited opposite partitioning behaviour in the Nb_ss. The βNb₅Si₃ was the primary phase in all three cast alloys and had partially transformed to αNb₅Si₃ in the alloy ZX3. Aluminium in synergy with Sn increased the sluggishness of the βNb₅Si₃ to αNb₅Si₃ transformation during solidification. After the heat treatment the transformation of βNb₅Si₃ to αNb₅Si₃ had been completed in all three alloys. Fine precipitates were observed inside some αNb₅Si₃ grains in the alloys ZX5 and ZX7. In the latter alloys the A15-Nb₃X (X = Al, Si, and Sn) formed after the heat treatment, i.e., the synergy of Al and Sn promoted the stability of A15-Nb₃X intermetallic in these Nb-silicide-based alloys even at this low Sn concentration. A Nb_ss + Nb₅Si₃ eutectic formed in all three alloys and there was evidence of anomalous eutectic in the parts of the alloys ZX3 and ZX7 that had solidified under high cooling rate and/or high melt undercooling. A very fine ternary Nb_ss + Nb₅Si₃ + NbCr₂ eutectic was also observed in parts of the alloy ZX3 that had solidified under high cooling rate. At 800 °C none of the alloys suffered from catastrophic pest oxidation; ZX7 had a smaller oxidation rate constant. A thin Sn-rich layer formed continuously between the scale and Nb_ss in the alloys ZX3 and ZX5. At 1200 °C the scales formed on all three alloys spalled off, the alloys exhibited parabolic oxidation in the early stages followed by linear oxidation; the alloy ZX5 gave the smallest rate constant values. A thicker continuous Sn-rich zone formed between the scale and substrate in all three alloys. This Sn-rich zone was noticeably thicker near the corners of the specimen of the alloy ZX7 and continuous around the whole specimen. The Nb₃Sn, Nb₅Sn₂Si, and NbSn₂ compounds were observed in the Sn-rich zone. At both temperatures the scales formed on all three alloys consisted of Nb-rich and Nb and Si-rich oxides, and Ti-rich oxide also was formed in the scales of the alloys ZX3 and ZX7 at 1200 °C. The formation of a Sn-rich layer/zone did not prevent the contamination of the bulk of the specimens by oxygen, as both Nb_ss and Nb₅Si₃ were contaminated by oxygen, the former more severely than the latter. Full article

In this paper, innovative capric–palmitic–stearic acid ternary eutectic/polyacrylonitrile/aluminum oxide (CA–PA–SA/PAN/Al₂O₃) form-stable phase change composite fibrous membranes (PCCFMs) with different mass ratios of Al₂O₃ nanoparticles were prepared for thermal energy storage. The influences of Al₂O₃ nanoparticles on morphology and thermal performances of the form-stable PCCFMs were investigated by scanning electron microscopy (SEM), differential scanning calorimetry (DSC), and measurement of melting and freezing times, respectively. The results showed that there was no apparent leakage trace from the SEM observation. The DSC analysis indicated that the addition of Al₂O₃ nanoparticles had no significant effect on phase transition temperatures and enthalpies of the CA–PA–SA/PAN/Al₂O₃ form-stable PCCFMs. The melting peak temperatures and melting enthalpies of form-stable PCCFMs were about 25 °C and 131–139 kJ/kg, respectively. The melting and freezing times of the CA–PA–SA/PAN/Al₂O₃10 form-stable PCCFMs were shortened by approximately 21% and 23%, respectively, compared with those of the CA–PA–SA/PAN form-stable PCCFMs due to the addition of Al₂O₃ nanoparticles acting as heat transfer fillers. Full article

The development of Nb-silicide based alloys is frustrated by the lack of composition-process-microstructure-property data for the new alloys, and by the shortage of and/or disagreement between thermodynamic data for key binary and ternary systems that are essential for designing (selecting) alloys to meet property goals. Recent publications have discussed the importance of the parameters δ (related to atomic size), Δχ (related to electronegativity) and valence electron concentration (VEC) (number of valence electrons per atom filled into the valence band) for the alloying behavior of Nb-silicide based alloys (J Alloys Compd 748 (2018) 569), their solid solutions (J Alloys Compd 708 (2017) 961), the tetragonal Nb₅Si₃ (Materials 11 (2018) 69), and hexagonal C14-NbCr₂ and cubic A15-Nb₃X phases (Materials 11 (2018) 395) and eutectics with Nb_ss and Nb₅Si₃ (Materials 11 (2018) 592). The parameter values were calculated using actual compositions for alloys, their phases and eutectics. This paper is about the relationships that exist between the alloy parameters δ, Δχ and VEC, and creep rate and isothermal oxidation (weight gain) and the concentrations of solute elements in the alloys. Different approaches to alloy design (selection) that use property goals and these relationships for Nb-silicide based alloys are discussed and examples of selected alloy compositions and their predicted properties are given. The alloy design methodology, which has been called NICE (Niobium Intermetallic Composite Elaboration), enables one to design (select) new alloys and to predict their creep and oxidation properties and the macrosegregation of Si in cast alloys. Full article