Search Results (4,760)

To address the demands of large-scale production in the photovoltaic industry for laminators with a small footprint, low energy consumption, and high encapsulation quality, this paper presents research on the structural design, simulation optimization, and performance validation of a multi-layer laminator for photovoltaic modules. Different from existing single-layer or double-layer structures, this paper proposes for the first time an eight-layer, three-stage overall scheme, develops modular lamination units, completes the design of core systems, and achieves multi-chamber coordination. Simulation validation was conducted on the temperature uniformity of the heating plates and the thermo-mechanical coupling under vacuum conditions. A prototype, model HCDL2743DSiT, was developed and subjected to a 30-day production trial. The results show that the equipment reaches a vacuum degree of 92 Pa within 100 s and drops to 38 Pa within 120 s; the temperature uniformity error of the heating plates is ±1.3 °C; the maximum positioning deviation of the transmission is ±2.8 mm. All core indicators meet the design requirements, and the module encapsulation pass rate reaches 99.9%. At the same production rate, the footprint is reduced by approximately 72% compared with that of a traditional double-layer laminator, achieving dual optimization of space utilization and energy consumption and providing technical equipment support for the high-efficiency encapsulation of photovoltaic modules. Full article

This study presents an application-oriented CFD–FEM integrated workflow for analyzing chamber-side field non-uniformity and kelp-side thermal response during infrared drying. A three-dimensional steady-state CFD model was first established to reconstruct the chamber temperature, airflow, and incident radiation fields under certain operating conditions. Numerical consistency was checked through residual convergence; monitored variables; and global mass balance, for which the net mass imbalance was 0.004077 kg s⁻¹. The reconstructed mid-plane fields were then processed in MATLAB to extract the mean values, extrema, and coefficients of variation, and a composite objective function was used to screen the tested operating conditions in terms of field uniformity, temperature band compliance, and overheating risk. The thermal loads obtained via CFD were subsequently mapped onto a kelp finite element model to simulate the transient surface temperature evolution. Among the tested cases, case01 yielded the lowest composite objective value (J = 0.4535); its mapped kelp response showed a mean surface temperature of 62.23 °C and a maximum temperature of 63.57 °C at the exported time step. The proposed framework is therefore suitable for thermal response assessment and operating condition screening, although determining the full drying behavior still requires coupling of moisture transfer and improved experimental validation. Full article

To address the issues of high energy consumption and unstable construction quality caused by high-temperature heating during the preparation of traditional hot-mixed/grouted semi-flexible pavement (SFP) mixtures, a cold-mixed integrated (CMI) process was proposed. In addition, the material composition of the mixtures was optimized. The effects of the preparation process and binder type on the high- and low-temperature performance, water stability, and fatigue performance were then analyzed. Furthermore, the microstructural characteristics of the semi-flexible mixture were also investigated. The results indicated that the CMI process facilitated the formation and uniform distribution of calcium silicate hydrate (C-S-H), enhanced the binder’s ability to encapsulate aggregates and fill skeletal voids, significantly reduced the mixture’s void ratio, and improved its pavement performance. The proposed procedure was a means of enhancing high-temperature stability and fatigue life (an increase of 80% and 200 times compared to the hot-mixed/grouted (HMG) process, and 5 times and 300 times compared to AC-13, respectively). Compared with the HMG process, the CMI process offered greater advantages in enhancing the high-temperature stability and fatigue resistance of the mixture, particularly when using SBS-modified asphalt, where fatigue performance exhibited an order-of-magnitude improvement. Furthermore, while SBS modification could improve the road performance of SFP materials, mixtures prepared with SBS-modified emulsified asphalt demonstrated more significant enhancements in high-temperature stability and fatigue resistance, approximately 2 times and 10 times higher than SBS-modified mixtures, respectively. The addition of styrene–acrylic emulsion (SAE) could further enhance the low-temperature crack resistance by approximately 7%. The research results can provide a reference for the development and application of preparation processes for semi-flexible mixtures. Full article

The temperature field characteristics of highway tunnels during fire conditions are investigated in this paper. Numerical simulations coupled with reduced-scale physical model tests were conducted to analyze the thermal characteristics of the tunnel interior and lining structure under various ventilation conditions. Taking the extra-long double-tube highway tunnel as a case study, a numerical model was established using FLUENT to simulate a 100 MW fire under different longitudinal ventilation velocities. Furthermore, a reduced-scale physical model with a geometric similarity ratio of 1:2.7 was fabricated to investigate the effect of lining moisture content on the heat transfer characteristics. It is indicated by the results that high-temperature zones above 800 °C are mainly concentrated within roughly 100 m of the fire source, extending approximately 20 m upstream and 80 m downstream. As the ventilation velocity rises, the high-temperature zone adjacent to the fire source is gradually reduced, the upstream smoke backflow length is shortened, and the downstream thermal influence range is expanded. Obvious spatial variations are observed in the cross-sectional temperature distribution: relatively uniform temperatures are found near the fire source, whereas higher temperatures are observed at the crown in upstream and downstream sections, followed by the haunch and sidewalls. A pronounced thermal lag effect is observed in the lining structure, with both slower heating rates and lower peak temperatures being exhibited at larger distances from the fire source and in linings with higher moisture content. A temperature plateau at around 100 °C is detected, which is mainly attributed to latent heat absorption during moisture evaporation. A more significant temperature gradient through the lining thickness is also caused by a higher moisture content. These findings provide valuable references for tunnel fire safety design, smoke control strategies, and evacuation safety analysis. Full article

High-entropy alloys (HEAs) are typically produced using high-temperature metallurgical routes; however, alternative synthesis approaches based on wet-chemical processing remain relatively unexplored. In this study, a compositionally complex two-phase AgCuCoNiFe high-entropy alloy was synthesized using a precipitation–reduction strategy involving co-precipitation of mixed metal carbonates followed by thermal reduction in a reducing atmosphere. The objective of the work was to evaluate the feasibility of this hydrometallurgical route for preparing compositionally complex alloys and to investigate the structural evolution of the material as a function of reduction time. Quantitative MP-AES analysis confirmed efficient co-precipitation of all five elements, enabling the preparation of a precursor with near-equimolar metal composition. Structural characterization using SEM, EDS, and XRD revealed the presence of surface compositional heterogeneity in the as-reduced state, characterized by Ag-enriched domains. After controlled surface abrasion, the internal material exhibited significantly more uniform elemental distribution, although the obtained composition was not equimolar. X-ray diffraction patterns showed a transition from multiple sharp reflections at the surface to broadened peaks in the bulk, consistent with enhanced alloying within the bulk compared to the surface, while still revealing a two-phase character. Microhardness measurements indicated moderate hardness with mean values in the range of 187–221 HV with no significant dependence on reduction time, while wettability analysis revealed moderately hydrophilic behavior with contact angles in the range of approximately 75–83°. The results suggest that precipitation–reduction can be a viable alternative route for the synthesis of multicomponent HEAs, enabling the formation of chemically mixed alloy structures without the use of conventional melting-based processing. However, the obtained alloy exhibits incomplete chemical homogeneity, indicating that further optimization of the synthesis conditions is required to achieve a fully uniform composition. Full article

Based on previous studies and the ecological characteristics of Portunus trituberculatus, we hypothesized that climate change could substantially reshape its suitable habitat in Zhoushan fishing ground. Under present-day climate conditions (2010–2020), P. trituberculatus exhibits a distinct seasonal distribution pattern in this region. However, its potential spatial response to future climate change, and whether suitable habitat will remain available, remains poorly understood. To address this gap, we combined species occurrence records with environmental variables from the Bio-ORACLE v3.0 database, including benthic temperature, benthic salinity, benthic current velocity, primary productivity, bathymetry, topographic slope, and topographic aspect, to develop a maximum entropy (MaxEnt) model and predict the potential distribution of suitable habitat for P. trituberculatus under present-day conditions and future SSP1-2.6 and SSP2-4.5 scenarios for 2030–2040, 2040–2050, and 2090–2100. Model performance was high across all seasons, with area under the curve values exceeding 0.80. Primary productivity and benthic temperature were the dominant environmental predictors, highlighting the joint influence of trophic conditions and thermal constraints on habitat suitability. Future projections revealed pronounced seasonal reorganization of suitable habitat rather than a uniform range shift. Spring suitable habitat expanded consistently under both scenarios, with the magnitude of expansion increasing toward the end of the century and reaching 46.9% by 2100 under SSP2-4.5, likely because warming relaxed low-temperature limitation during the early seasonal transition. In contrast, suitable habitat in autumn and winter generally contracted. Autumn losses were moderate but persistent, ranging from 5.4% to 16.4%, whereas the strongest declines occurred in winter, particularly under SSP2-4.5, where habitat reductions exceeded 30% after mid-century. These contractions were likely associated with cumulative thermal stress and related environmental changes under continued warming. Summer responses were scenario-dependent, showing weak gains or net declines under SSP1-2.6 but substantial expansion under SSP2-4.5 after mid-century, reaching up to 23.6% by 2050, suggesting that habitat suitability in this season is shaped by interactions among thermal conditions, trophic support, and habitat characteristics. Overall, these findings reveal strong seasonal asymmetry in habitat responses to climate change and provide a scientific basis for seasonally adaptive management of P. trituberculatus resources in Zhoushan fishing ground. Full article

This study investigates the development of sustainable composite materials using recycled low-density polyethylene (rLDPE) and high-density polyethylene (rHDPE) in an 80/20 mass ratio, incorporating kraft lignin as a bio-derived additive and polyethylene-graft-maleic anhydride (PE-g-MA) as a compatibilizer. Reactive melt mixing was employed to produce composites with varying lignin loadings (1, 3, 5, and 10 wt%). The structural, thermal, and mechanical properties and segmental dynamics of the materials were thoroughly examined using differential scanning calorimetry (DSC), infrared spectroscopy (IR), X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), thermogravimetric analysis (TGA), pyrolysis–gas chromatography/mass spectrometry (Py–GC/MS), tensile testing, scanning electron microscopy (SEM), and dielectric relaxation spectroscopy (DRS). The incorporation of lignin exhibited minimal disruption to the polymeric thermal transitions, while it boosted thermal stability, as confirmed by the TGA curves. According to the segmental dynamics findings, the glass transition temperature of the polymeric blend (−35 °C) was increased systematically with the addition of lignin by ~1–20 K. Tensile tests showed that the 1 wt% additive ratio demonstrated the optimal balance of strength and ductility. Morphological observations supported these findings, revealing uniform dispersion at low additive ratio and increased agglomeration at higher ratios. Based on its superior performance, the composite containing 1 wt% lignin was successfully extruded into filament suitable for 3D-printing. This study highlights the synergy of bio-based additives and recycled polymers in engineering high-performance materials, promoting circular economy principles and reduced environmental footprint through upcycling post-consumer waste into functional, valuable products. Full article

Electronic coupling within InAs/InP quantum dots (QDs) influences carrier lifetime and thus QD laser performance. In this work, vertical electronic coupling between QDs is theoretically investigated based on a structure of five-layer QD stacks. This analysis illustrates that the resonant tunneling, a consequence of coherent coupling between QDs, should be considered for carrier redistribution. The carrier tunneling time of ground states is estimated by studying two structures of uniform and chirped five-layer QD stacks. The impact of resonant tunneling on optical properties of InAs/InP QD Fabery–Perot (FP) lasers, such as threshold current, light power-current temperature dependence, and relative intensity noise, is investigated through a comparison of uniform and chirped QD lasers. It is found that the carrier resonant tunneling leads to an increase in the threshold current, low characteristic temperature, and high relative intensity noise. By using the chirped QD stacks, the optical properties are improved thanks to less resonant tunneling. Full article

Traditional polymer-dispersed liquid crystal (PDLC) faces limitations in smart dimming applications due to high driving voltage and poor high-temperature stability. In this study, a high-birefringence liquid crystal (QYPDLC-901) was used to prepare PDLC films with liquid crystal contents ranging from 72 wt% to 80 wt%, achieved through synergistic regulation of a low-functional acrylic polymer system and a low-intensity curing process. The effects of liquid crystal content, cell gap, and temperature on electro-optical properties were systematically investigated. Optimal performance was obtained at a liquid crystal content of 77 wt%, with a low threshold voltage of 2.9 V, saturation voltage of 7 V, fast response (rise time 4.2 ms, decay time 47 ms), and a favorable balance between high on-state and low off-state transmittance. Microstructural analysis revealed that the superior performance results from uniform droplet dispersion and low interfacial energy. Furthermore, the PDLC exhibited excellent switching stability from 23 °C to 90 °C, maintaining a maximum transmittance of 93% at 90 °C, with increases of only 0.4 V in threshold voltage and 0.1 V in saturation voltage. This study provides an experimental basis for designing smart dimming devices suitable for low-voltage driving and extreme environments. Full article

To investigate the thermal environments of three large-span plastic tunnels with different orientations and shapes (two east–west-oriented asymmetrical tunnels, WE15-5 and WE13-7, and one north–south-oriented symmetrical tunnel, NS10-10) under summer high-temperature and winter low-temperature conditions, we continuously monitored the air and soil temperature and conducted a comparative analysis of both under typical weather conditions. Computational fluid dynamics (CFD) simulations were used to further analyze the temperature and airflow fields. The results showed that, in summer, NS10-10 exhibited a superior ventilation and cooling performance with the most uniform temperature distribution, making it more suitable for summer crop cultivation. In winter, WE13-7 demonstrated optimal insulation and heat retention, with the highest minimum air temperatures and best daylighting capacity. CFD model validation showed a good agreement with the measured data (RMSE: 0.73–0.85 °C). These findings provide structural optimization recommendations for large-span plastic tunnels in different seasons. Full article

With the accelerated transformation of green shipping and the advancement of ship electrification, lithium-ion batteries have become the core solution for ship propulsion due to their advantages of high energy density and zero emission. Efficient thermal management serves as a key technical support to ensure the safe and stable operation of batteries, extend their service life, and mitigate the risk of thermal runaway. Lithium-ion batteries accumulate heat during discharge, and pure phase change material (PCM) cooling systems are limited by low thermal conductivity, leading to excessive battery temperature rise and poor temperature uniformity. To address this problem, RT42 (a paraffin-based PCM with a melting temperature range of 311.15–316.15 K) was selected as the PCM in this study. The battery thermal management system (BTMS) coupling RT42 with a three-dimensional fin network structure was designed. Numerical simulations were conducted via ANSYS Fluent, and the enthalpy-porosity method was adopted to simulate the PCM phase change process. The effects of fin distribution, spacing and layer number on BTMS performance were systematically investigated and compared. Results show that the heat transfer process in the PCM can be significantly improved due to the three-dimensional fin network, and the battery maximum temperature can be reduced by 7.53 K compared with the pure PCM system. This study provides theoretical support for the design and optimization of high-efficiency BTMS. Full article

Inductors are critical components in power electronic systems, yet their thermal behavior is often approximated using simplified lumped models that neglect internal gradients and transient spatial effects. This paper presents a benchmarking study of analytical thermal modeling approaches for cylindrical inductors, including 0D lumped, 1D radial, and 2D radial–axial transient formulations. Starting from the general heat conduction equation in cylindrical coordinates, closed-form or semi-analytical solutions are discussed under uniform internal heat generation and convective boundary conditions. The proposed framework provides a benchmark-oriented analytical reference for selecting the appropriate thermal model complexity in reliability-oriented design of inductive components in power electronic systems. The models are applied to a representative two-layer cylindrical inductor composed of a ferrite core and a copper winding, under identical loss and cooling assumptions, considering two axial lengths in order to assess geometric influence. Steady-state temperature levels, transient responses, modal time constants, and axial gradient indicators are extracted to quantify the differences among modeling levels. The results show that the dominant thermal behavior is governed by a single slow mode with a time constant on the order of one hour. The spatially averaged temperature predicted by the 0D model deviates by less than 2.5% from the 2D solution in steady-state conditions, with the 1D model providing accurate predictions when axial gradients remain weak. Full article

Quality evaluation in production systems represents a significant challenge in the manufacturing industry, particularly in environments where expert judgment plays a key role in managing the inherent uncertainty of the production system. This study proposes a fuzzy multicriteria decision-making control chart, termed Fuzzy Decision-Making Control Chart based on AHP-Extent and Triangular Fuzzy Numbers (FDMCC-AHPE). The method integrates expert knowledge through triangular fuzzy numbers and a Fuzzy Analytic Hierarchy Process supported by Extent Analysis, to define fuzzy decision intervals for quality assessment and subsequently perform a structured analysis to classify the product within a control chart framework. In this framework, expert judgments expressed through linguistic evaluations are systematically translated into triangular fuzzy numbers and processed using FAHP–Extent Analysis, allowing the aggregation of subjective assessments within a structured mathematical decision model. The proposed method was validated in a tannery company, specifically in the retanning process. The industrial case study considers both qualitative criteria, such as surface defects and color uniformity, and quantitative process variables that include bath pH, treatment duration, and processing temperature. The results were compared with an empirical expert-based evaluation and a structured expert assessment supported by a multicriteria decision-making method. The findings demonstrate that the FDMCC-AHPE exhibits greater sensitivity in discriminating between quality states under uncertain evaluation conditions, particularly when samples involve complex evaluation conditions. Full article

In quantum field theory, the vacuum is popularly considered to be a complex medium populated with virtual particle + antiparticle pairs. To an observer experiencing uniform acceleration, it is generally held that these virtual particles become real, appearing as a gas at a temperature that grows with the acceleration. This is the Unruh effect. However, it has been shown that vacuum complexity is an artifact produced by treating quantum field theory in a manner that does not manifestly enforce causality. Choosing a quantization approach that patently enforces causality, the quantum field theory vacuum is barren, bereft even of virtual particles. We show that acceleration has no effect on a trivial vacuum; hence, there is no Unruh effect in such a treatment of quantum field theory. Since the standard calculations suggesting an Unruh effect are formally consistent, insofar as they have been completed, there must be a canceling contribution that is omitted in the usual analyses. We argue that it is the dynamical action of conventional Lorentz transformations on the structure of an Unruh detector. Full article

Ceramics are widely evaluated for their extreme hardness, high-temperature stability, and corrosion resistance, which enable applications in harsh service environments. However, these same properties, high melting points, brittleness, and low thermal shock resistance, make conventional manufacturing of complex ceramic components difficult and expensive. Traditional processes often require costly diamond tooling or energy-intensive sintering and tend to produce only simple geometries, with significant waste material and risk of defects. Additive manufacturing (AM) has recently emerged as a promising route to fabricate intricate, near-net-shape ceramic parts without these drawbacks. By building components layer by layer, AM reduces the need for extensive machining and enables the fabrication of geometrically complex, near-net-shape ceramic structures with reduced material waste, although challenges such as porosity, interlayer defects, and cracking during post-processing remain. Nonetheless, ceramic AM technologies lag behind their metal and polymer counterparts, and significant challenges remain in achieving fully dense parts with reliable mechanical properties. This review provides an in-depth overview of the state of the art in ceramics and ceramic composite additive manufacturing. We detail the most widely used AM processes (stereolithography, binder jetting, material extrusion, powder bed fusion, inkjet printing, and direct energy deposition) and typical feedstock formulations for each technique. We examine the resulting mechanical properties (strength, toughness, hardness, wear resistance) and functional properties (thermal stability, dielectric behavior, biocompatibility) of additively manufactured ceramics, and discuss their current and potential engineering applications in the aerospace, defense, automotive, biomedical, and energy sectors. Persistent challenges, including porosity, shrinkage and cracking during sintering, achieving uniform microstructures, high process costs, and scalability issues, are analyzed, and we highlight promising future directions such as multi-material grading, integration of machine learning for process optimization, and sustainable manufacturing approaches. Despite significant progress, challenges remain in achieving fully dense structures, improving process reliability, and scaling ceramic AM for industrial applications, highlighting the need for further research in process optimization, material design, and multi-material integration. Full article