CFD–FEM Coupled Thermal Response Analysis and MATLAB-Based Operating Condition Screening for Edible Kelp Infrared Drying

This study presents an application-oriented CFD–FEM integrated workflow for analyzing chamber-side field non-uniformity and kelp-side thermal response during infrared drying. A three-dimensional steady-state CFD model was first established to reconstruct the chamber temperature, airflow, and incident radiation fields under certain operating conditions. Numerical consistency was checked through residual convergence; monitored variables; and global mass balance, for which the net mass imbalance was 0.004077 kg s⁻¹. The reconstructed mid-plane fields were then processed in MATLAB to extract the mean values, extrema, and coefficients of variation, and a composite objective function was used to screen the tested operating conditions in terms of field uniformity, temperature band compliance, and overheating risk. The thermal loads obtained via CFD were subsequently mapped onto a kelp finite element model to simulate the transient surface temperature evolution. Among the tested cases, case01 yielded the lowest composite objective value (J = 0.4535); its mapped kelp response showed a mean surface temperature of 62.23 °C and a maximum temperature of 63.57 °C at the exported time step. The proposed framework is therefore suitable for thermal response assessment and operating condition screening, although determining the full drying behavior still requires coupling of moisture transfer and improved experimental validation.