Search Results (1,327)

This paper investigates the feasibility of CaZr₄(PO₄)₆ as a novel thermal barrier coating for SiO_2f/SiO₂, serving as a radome at 1200 °C. Initially, CaZr₄(PO₄)₆ powder undergoes TG-DSC testing across a temperature range from room temperature to 1200 °C, demonstrating excellent phase stability within this range. Subsequently, the coating’s properties and the thermal cycling performance are examined. The results indicate that the thermal conductivity of CaZr₄(PO₄)₆ falls within the range of 1.05 to 1.02 W·m⁻¹·K⁻¹ (RT ~ 1200 °C), with thermal expansion coefficients of the coating ranging from 2.07 to 5.55 × 10⁻⁶ K⁻¹. Moreover, the thermal cycling lifetime of the CaZr₄(PO₄)₆ coating is evaluated by performing 100 cycles (50 h) at 1200 °C. Mechanical properties are assessed through Vickers and Knoop hardness tests, revealing a fracture toughness of 1.4 Mpa·m^1/2. The primary cause of coating failure and peeling is the excessive internal stress between the coating and the expansion of transverse cracks. Fracture toughness serves as a key performance indicator reflecting the material’s resistance to unstable crack expansion, so the failure of the coating is attributed to the limited fracture toughness and the thermal mismatch stress between the coating and the substrate. Based on the aforementioned research findings, CaZr₄(PO₄)₆ might be the potential coating for SiO_2f/SiO₂ systems. Full article

Coal-based humic acid waste residue is a solid waste generated during the production of humic acid products. The extraction of coal-based humin (NHM) from such residues presents an effective approach for solid waste resource recovery. In this study, a novel calcium-based humin (Ca-NHM) was synthesized via a low-temperature-assisted method. The material was characterized and its cadmium passivation mechanism was investigated using scanning electron microscopy (SEM), zeta potential analysis (Zeta), carbon nuclear magnetic resonance (¹³C-CPMAS-NMR), and X-ray photoelectron spectroscopy (XPS). Soil incubation experiments were conducted to determine the actual cadmium adsorption capacity of coal-based humin in soils and to evaluate the stability of cadmium passivation. Plant cultivation experiments were carried out to verify the effects of coal-based humin on migration and transformation in soil, as well as on cadmium bioefficiency. The results showed that Ca-NHM passivated soil cadmium through multiple mechanisms such as ion exchange, electrostatic adsorption, complexation reactions, and physical adsorption. Compared with NHM, Ca-NHM exhibited a 69.71% increase in passivation efficiency, and a 2.44% reduction in cadmium leaching concentration. In Ca-NHM treatments, the above- and below-ground biomass of pakchoi increased by 18.06%, and 80.95%, respectively, relative to the control group. Furthermore, Ca-NHM enhanced the cadmium resistance of pakchoi, reduced the enrichment coefficient, activity coefficient, and activity-to-stability ratio in the above-ground portion of pakchoi, and maintained a transfer coefficient below 1, thereby alleviating cadmium toxicity. In summary, this study provides a theoretical foundation for understanding the mechanisms by which coal-based humin mitigates cadmium toxicity in pakchoi. Full article

Promoting the development of aerospace vehicles toward structural–functional integration and intelligent sensing is a key strategy for achieving lightweight, high-reliability, and autonomous operation and maintenance of next-generation aircraft. However, traditional external sensors face significant limitations because of their bulky size, installation challenges, and incompatibility with aerodynamic surfaces. These issues are particularly pronounced on complex, high-curvature substrates, where achieving conformal bonding is difficult, thus restricting their application in critical components. In this study, aerosol jet printing (AJP) was employed to directly fabricate silver nanoparticle-based temperature sensors with real-time monitoring capabilities on the surface of high-curvature stainless steel sleeves, which serve as typical engineering components. This approach enables the in situ manufacturing of high-precision conformal sensors. Through optimized structural design and thermal treatment, the sensors exhibit reliable temperature sensitivity. Microscopic characterization reveals that the printed sensors possess uniform linewidths and well-defined outlines. After gradient sintering at 250 °C, a dense and continuous conductive path is formed, ensuring strong adhesion to the substrate. Temperature-monitoring results indicate that the sensor exhibits a nearly linear resistance response (R² > 0.999) across a broad detection range of 20–200 °C. It also demonstrates high sensitivity, characterized by a temperature coefficient of resistance (TCR) of 2.15 × 10^−3/°C at 20 °C. In repeated thermal cycling tests, the sensor demonstrates excellent repeatability and stability over 100 cycles, with resistance fluctuations kept within 0.5% and negligible hysteresis observed. These findings confirm the feasibility of using AJP technology to fabricate high-performance conformal sensors on complex surfaces, offering a promising strategy for the development of intelligent structural components in next-generation aerospace engineering. Full article

Silicon oxycarbide (SiOC) ceramics are prone to failure prematurely in high-temperature applications for thermal stress-induced cracks. Doping Ti into SiOC can improve the oxidation resistance by forming a SiO₂-TiO₂ composite oxide layer. In this study, the oxidation behavior of Ti-doped SiOC ceramics in air at 1500 °C for 32 h was examined comprehensively. SiTiOC ceramics with a titanium-to-silicon molar ratio of 0.05 demonstrated the best oxidation resistance. The oxide layer was enhanced by the distribution of TiO₂ and TiSiO₄ at the grain boundaries of SiO₂, which reduced the interfacial energy and inhibited crack propagation. Furthermore, the oxide layer composed primarily of SiO₂ and minor TiO₂ exhibited low oxygen diffusion coefficients and strong self-healing capability. However, increasing the titanium-to-silicon molar ratio to 0.2 generated many pores and cracks in the oxide layer, and the outward diffusion of Ti and active oxidation of TiC were been exacerbated during oxidation. Full article

This study aimed to experimentally investigate the differences in metallic structures owing to the gas nitriding and quenching process (GNQP) temperature of the Ti-15mass%Nb alloy and differences in the tribological properties of the surface layer. The GNQP heating temperature was 1023 K or 1223 K, and the holding time was set to 1 h. In the X-ray diffraction profiles, the diffraction peak of the (10$\overline{1}$1) plane of the hexagonal close-packed phase exhibited a shift toward lower angles, following the sequence AN:α, AQ:α′, and GNQP:α-TiN_0.3. In both the 1023 K and 1223 K GNQP specimens, the α″ phase exhibited lower values than the α′ phase; nonetheless, it still exhibited larger values than the annealed α phase. Based on transmission electron microscopy observations, the high core hardness of the 1223 K GNQP specimen was attributed to solid-solution strengthening caused by nitrogen diffusion or to strain hardening associated with the diffusion and was not attributed to the influence of precipitation phases, such as the ω phase. In the friction and wear tests, both the 1023 K and 1223 K GNQP specimens exhibited narrower wear track widths, clearly demonstrating that the GNQP enhanced the wear resistance. Moreover, the TiO₂ layer was effective in maintaining a low coefficient of friction. Full article

In Proton Exchange Membrane Water Electrolysis (PEMWE), the two-phase flow distribution in the anode field significantly affects overall electrolysis performance. Based on visualized experimental data, in this paper, the reaction kinetics equations were theoretically revised, and a three-dimensional, two-phase, non-isothermal, multi-physics coupled model of the electrolysis was developed and experimentally validated. Four different configurations of rectangular turbulence promoters were designed within the anode serpentine flow field and compared with a conventional serpentine flow field (SFF) in terms of their multi-physics distribution characteristics. The results showed that, in the double-row rectangular block serpentine flow field (DRB SFF), the uniformity of liquid water saturation, temperature, and current density improved by 16.6%, 0.49% and 40.8%, respectively. The normal mass transfer coefficient increased by a factor of 6.3, and polarization performance improved by 6.98%. A cross-arranged turbulence promoter structure was further proposed. This design maintains effective turbulence while reducing flow resistance and pressure drop, thereby enhancing mass transfer efficiency and overall electrolysis performance through improved bubble fragmentation. Full article

Hydrogen permeation parameters of PA12 were obtained through high-pressure hydrogen permeation experiments conducted under various temperature and pressure conditions. The temperature-dependent mechanism governing the hydrogen permeation behavior of PA12 was further examined using dynamic mechanical analysis (DMA). A multi-field coupled numerical model was established and validated against the experimental results. Based on the validated numerical approach, the hydrogen permeation behavior of a type IV hydrogen storage vessel with local reinforcement was investigated. The results show that both temperature and pressure have a significant influence on the hydrogen permeation performance of PA12. When the temperature is below the glass transition temperature ($\mathit{Tg}$) of PA12 (48.34 °C), the diffusion coefficient remains low, whereas temperatures above the $\mathit{Tg}$ led to a marked increase in the diffusion coefficient. In addition, the local reinforcement patch effectively prolongs the time required to reach steady-state permeation, reduces the hydrogen permeation flux before and after steady state, and enhances the overall resistance to hydrogen permeation of the type IV vessel. As the diffusion coefficient of the liner material increases, the hydrogen diffusion rate increases substantially, leading to greater hydrogen accumulation in the dome region and higher permeation levels both before and after steady state. These findings provide theoretical guidance and design references for optimizing the hydrogen-resistant performance of type IV hydrogen storage vessels. Full article

Strain gauges play a crucial role in numerous fields such as bridge and building structural health monitoring. However, traditional strain gauges generate spurious signals due to the temperature effect, which in turn affects their measurement accuracy. Herein, we propose a resistance strain gauge based on a double-layer composite film, which is characterized by an adjustable resistance temperature coefficient (TCR), an ultra-near-zero temperature effect, and good TCR repeatability. It is precisely through the combination of materials with positive and negative TCR, leveraging their opposing temperature resistance characteristics, that a low temperature effect has been achieved. Compared with the single-layer alloy-based strain gauge, the developed strain gauge based on double-layer composite film has greatly reduced sensitivity to temperature interference, and its TCR can be reduced to a ultra-near-zero value, approximately 0.8 ppm/°C, while the stability of TCR is excellent. In addition, the gauge factor of the strain gauge is 1.83, and it maintains excellent linearity. This work fully highlights the potential application value of the developed strain gauge in stress monitoring of bridges and building structures. Full article

Shale oil is primarily hosted within nanopores, where its flow behavior exhibits significant deviations from classical Darcy flow. The combined influences of nanoscale confinement and interfacial interactions represent key scientific challenges that hinder efficient shale oil recovery. The results show that under 25 °C and 1 MPa, the displacement distances of shale oil within 12 s in 100, 200, and 300 nm channels were 2.88, 5.67, and 11.01 mm, respectively. As pore size decreases, flow capacity drops sharply, and the displacement–time relationship evolves from quasi-linear to strongly nonlinear, indicating pronounced nanoscale non-Darcy behavior. By incorporating an equivalent resistance coefficient into the plate-channel flow model, the experimental data were accurately fitted, enabling quantitative evaluation of the additional flow resistance induced by nanoconfinement and interfacial adsorption. The equivalent resistance coefficient increases markedly with decreasing pore size but decreases progressively with increasing temperature and driving pressure. Increasing temperature and pressure partially mitigates nanoconfinement effects. In 200 nm channels, the equivalent resistance coefficient decreases from 1.87 to 1.20 as temperature rises from 25 to 80 °C, while in 100 nm channels it decreases from 2.43 to 1.65 as driving pressure increases from 1 to 6 MPa. Nevertheless, even under high-temperature and high-pressure conditions, shale-oil flow does not fully recover to ideal Darcy behavior. This work establishes a nanofluidic-based prediction and evaluation framework for shale oil flow, offering theoretical guidance and experimental reference for unconventional reservoir development and the optimization of enhanced oil recovery strategies. Full article

Frost accumulation on heat exchangers severely limits the efficiency and reliability of air-source heat pumps (ASHPs) in cold, humid environments. Superhydrophobic coatings fabricated via electrostatic spraying offer a promising energy-free strategy for frost suppression. In this study, a robust superhydrophobic coating was deposited on the heat exchanger of a residential ASHP using this scalable technique. Under low-temperature heating conditions (2/1 °C), the coated exchanger delayed frost completion by a factor of 2.83 and shortened defrosting time by 33.3% compared to a conventional hydrophilic counterpart. These improvements translated to a 6.24% increase in average heating capacity and a 2.83% gain in the coefficient of performance (COP). Although the thicker superhydrophobic coating resulted in a marginal 3.1% reduction in cooling capacity during free-cooling operation, the significant enhancements in frost resistance and heating performance underscore its practical value. This work demonstrates that electrostatic spraying is a viable and effective method for fabricating high-performance superhydrophobic heat exchangers, paving the way for more efficient and frost-resistant ASHPs. Full article

This study proposes a cylindrical high-temperature-resistant fiber-optic composite sensor based on the EFPI-FBG hybrid structure for simultaneous temperature and pressure measurement, addressing the demand for high-performance monitoring in harsh environments. The sensor’s core consists of a cylindrical pressure chamber, a metal substrate, and an EFPI-FBG sensing structure fixed via resistance welding and high-temperature ceramic adhesive. The cylindrical pressure chamber converts pressure into axial deformation to modulate the EFPI cavity length, while the FBG with one end floating is exclusively used for temperature compensation, avoiding pressure interference. The EFPI cavity length exhibits a linear relationship with pressure, achieving a sensitivity of 0.171 μm/MPa and a linear correlation coefficient of 0.9986. Stable operation up to 600 °C and 20 MPa is demonstrated, with a decoupling matrix enabling accurate dual-parameter sensing. Full article

Thermal and nuclear power systems require materials capable of sustaining high mechanical and thermal loads over prolonged service durations. Among these, 9Cr heat-resistant steels are particularly attractive due to their superior mechanical strength and extended creep rupture life, making them suitable for extreme environments. In this study, multiple machine learning models were explored to predict the creep rupture life of 9Cr heat-resistant steels. A comprehensive dataset of 913 samples, compiled from experimental results and literature, included eight input variables—covering chemical composition, stress, and temperature—and one output variable, the creep rupture life. The optimized artificial neural network (ANN) model achieved the highest predictive accuracy with a regularization coefficient of 0.01, 10,000 training iterations, and five hidden layers with 30 neurons per layer, attaining an R² of 0.9718 for the test dataset. Beyond accurate prediction, single- and two-variable sensitivity analyses were used to elucidate statistically meaningful trends and interactions among the input parameters governing creep rupture life. The analyses indicated that among all variables, test conditions—particularly the test temperature—exert a pronounced negative effect on creep life, significantly reducing durability at elevated temperatures. Additionally, an optimization module enables identification of input conditions to achieve desired creep life, while the Index of Relative Importance (I_RI) and quantitative effect analysis enhance interpretability. This framework represents a robust and reliable tool for long-term creep life assessment and the design of 9Cr steels for high-temperature applications. Full article

Silicon carbide (SiC) ceramics are regarded as high-performance structural materials due to their excellent high-temperature strength, wear resistance, and thermal stability. However, their inherent high brittleness, low fracture toughness, and difficulty in densification have limited their wider application. To overcome these challenges, introducing a second phase and/or sintering aids is necessary. In this paper, SiC–AlN–VC multiphase ceramics were fabricated via spark plasma sintering at 1800 °C to 2100 °C. The interface, mechanical, and thermal properties were examined. It was found that the VC particles effectively pin the grain boundaries and suppress the abnormal growth of SiC grains. At temperatures exceeding 1800 °C, the N atoms released from the decomposition of AlN diffuse into the VC lattice, forming a V(C,N) solid solution that enhances both the toughness and strength of the ceramics. With increasing sintering temperature, the mechanical properties of the SiC multiphase ceramics first improve and then deteriorate. Ultimately, a nearly fully dense SiC multiphase ceramic is obtained. The maximum hardness, flexural strength, and fracture toughness of SAV20 are 28.7 GPa, 508 MPa, and 5.25 MPa·m^1/2, respectively. Furthermore, the room-temperature friction coefficient and wear rate are 0.41 and 3.41 × 10⁻⁵ mm³/(N·m), respectively, and the thermal conductivity is 58 W/(m·K). Full article

A new DCMD module design that introduces an insulation barrier of negligible thickness to divide the open duct of the hot-saline feed into two subchannels for dual-flow operation was investigated. This configuration enables one subchannel to operate in a cocurrent-flow mode and the other in a countercurrent-flow recycling mode, thereby significantly enhancing the permeate flux. Theoretical and experimental investigations were conducted to develop modeling equations capable of predicting the permeate flux in DCMD modules. These studies demonstrated the technical feasibility of minimizing temperature polarization effects while improving flow characteristics to boost permeate flux. Results indicated that increasing both convective heat-transfer coefficients and residence time generally improved device performance. The dual-flow operation increased fluid velocity and extended residence time, leading to reduced heat-transfer resistance and enhanced heat-transfer efficiency. Theoretical predictions and experimental results consistently showed that the absorption flux improved by up to 40.77% under the double-flow operation with internal recycling configuration compared to a single-pass device of identical dimensions. The effects of inserting the insulation barrier on permeate flux enhancement, power consumption, and overall economic feasibility were also discussed. Full article

Epoxy-based composites are crucial insulating and structural materials for superconducting magnets, providing mechanical strength, winding fixation, and heat transfer. However, future superconducting devices with higher integration and power will place even higher demands on their toughness, thermal conductivity, electrical insulation, and radiation resistance at low temperatures. Otherwise, problems such as cracking, detachment, and low heat dissipation efficiency will arise, which may lead to quenching of low-temperature superconductors (Nb₃Sn, NbTi) and a decline in the performance of high-temperature superconductors (YBCO). Research focuses on summarizing the recent progress in modifying epoxy resin to address these issues. The current strategies include formula optimization using mixed curing and toughening agents to enhance mechanical properties, incorporating functional fillers to improve cryogenic thermal conductivity and reduce the coefficient of thermal expansion. Studies also evaluate cryogenic electrical insulation performance (DC breakdown strength, flashover voltage) and radiation resistance under cryogenic conditions. These advancements aim to develop reliable epoxy composites, ensuring the stability and safety of superconducting magnets in applications such as particle accelerators and fusion reactors. Full article