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98 pages, 16022 KB  
Review
Multimodal Wearable Biosensing and Edge AI for Personalized Health: A Comprehensive Review
by Krzysztof Wołk, Jacek Niklewski, Marek S. Tatara and Michał Kopczyński
Electronics 2026, 15(14), 3237; https://doi.org/10.3390/electronics15143237 - 22 Jul 2026
Abstract
Wearable biosensing is moving beyond single-signal activity tracking toward multimodal, AI-assisted health monitoring that combines biophysical streams with biochemical information from sweat, interstitial fluid, tears, and other accessible biofluids. Recent work has accelerated progress in flexible optical materials, programmable DNA-based sensing architectures, biosafety-aware [...] Read more.
Wearable biosensing is moving beyond single-signal activity tracking toward multimodal, AI-assisted health monitoring that combines biophysical streams with biochemical information from sweat, interstitial fluid, tears, and other accessible biofluids. Recent work has accelerated progress in flexible optical materials, programmable DNA-based sensing architectures, biosafety-aware sweat patches, and edge AI pipelines capable of denoising, calibration, personalization, and low-latency inference. This review synthesizes current advances across general biosensor platforms, vital-sign monitoring, biochemical sweat sensing, motion and biomechanics sensing, and edge AI/data analytics. Particular attention is given to the translational bottlenecks that now dominate the field, including motion artifacts, sensor drift, biofouling, subject-to-subject variability, limited sweat-to-blood equivalence, insufficient external validation, and uneven regulatory readiness. The central argument of this updated review is that the next phase of progress will not be driven by sensitivity alone but by robust multimodal fusion, clinically anchored validation, interoperable data pipelines, and energy-efficient on-device intelligence. By linking materials, electronics, algorithms, and deployment constraints, the review identifies the wearable biosensing strategies most likely to progress from promising laboratory demonstrations to reliable personalized-health tools. Full article
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30 pages, 21174 KB  
Article
Experimental, Numerical, and Analytical Investigation on the Crashworthiness of U-Shaped Stiffened Hull Plates Under Wedge-Shaped Impact
by Yue Tang, Shuai Zong, Lejun Shen and Jiangtao Zhai
J. Mar. Sci. Eng. 2026, 14(14), 1326; https://doi.org/10.3390/jmse14141326 - 20 Jul 2026
Viewed by 142
Abstract
The crashworthiness of stiffened hull plates is essential for improving ship safety under collision and grounding loads. In this study, the impact resistance and energy-absorption mechanism of a U-shaped stiffened hull plate subjected to a wedge-shaped impact are investigated through drop-weight tests, nonlinear [...] Read more.
The crashworthiness of stiffened hull plates is essential for improving ship safety under collision and grounding loads. In this study, the impact resistance and energy-absorption mechanism of a U-shaped stiffened hull plate subjected to a wedge-shaped impact are investigated through drop-weight tests, nonlinear finite-element simulations, and analytical derivations. The experimental results show that the specimen experiences local indentation of the face plate, folding of the U-shaped stiffener webs, and crack propagation along the stiffener direction. The maximum residual deformation reaches 112 mm, and the failure mode is governed by the combined effect of face-plate stretching, web folding, and tearing near the contact or welded region. A finite-element model is established in ABAQUS and validated against the experimental deformation mode and force–indentation response. Furthermore, an analytical model based on the plastic upper-bound theorem is proposed to predict the instantaneous structural resistance. The total resistance is decomposed into contributions from the face plate, inclined webs, cap plate, and the tearing correction term. The analytical prediction agrees reasonably with the experimental and numerical results, with a peak collision force of approximately 620 kN at an indentation depth of about 124.5 mm. The proposed method provides a practical reference for rapid resistance prediction and crashworthy design of U-shaped stiffened hull plates. Full article
(This article belongs to the Special Issue Advanced Analysis of Ship and Offshore Structures)
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20 pages, 8628 KB  
Article
Experimental Investigation of Tensile Behavior of One-Side-Bolted T-Stub Connections
by Yanting Zhuang, Tao Qin, Yuan Liao, Hengli Cai and Shujun Hu
Buildings 2026, 16(13), 2519; https://doi.org/10.3390/buildings16132519 - 25 Jun 2026
Viewed by 275
Abstract
In this paper, an innovative T-stub connection with square-neck one-side bolts (TS-SNUBC) is developed to improve the bearing capacity and construction reliability of the box column-H beam joint. Twelve T-stub specimens, considering variations in bolt type, flange thickness, and bolt hole orientation, were [...] Read more.
In this paper, an innovative T-stub connection with square-neck one-side bolts (TS-SNUBC) is developed to improve the bearing capacity and construction reliability of the box column-H beam joint. Twelve T-stub specimens, considering variations in bolt type, flange thickness, and bolt hole orientation, were designed and tested under uniaxial tension. The failure modes, load–displacement responses, ultimate load-bearing capacities, and key quantitative mechanical indicators (initial stiffness, ductility index and cumulative energy dissipation) of the specimens were evaluated. The results indicate that all specimens failed due to the yielding of the thin flange. Specimens with conventional bolts demonstrated the highest load-bearing capacity, followed by those with TS-SNUBC and then slotted one-side bolts. Increasing the thin flange thickness significantly improved the ultimate bearing capacity of the TS-SNUBC specimens. Notably, TS-SNUBC specimens with thin flange thicknesses below 10 mm experienced tear-out failure. Furthermore, specimens with horizontally oriented bolt holes exhibited higher load-bearing capacity than those with vertically oriented holes. A thin flange thickness above 10 mm ensures high initial stiffness, and TF12H has a stiffness of 32.00 kN/mm. Ductility gradually reduces with the growth of thin flange thickness. Energy dissipation decreases sharply when the thin flange is thicker than 10 mm. The joint with 16 mm thick flange, 8 mm thin flange and horizontally arranged square-neck one-side bolts presents the best comprehensive performance. The proposed TS-SNUBC shows favorable bearing performance and initial stiffness, offering a promising solution for reliable and efficiently constructed connections between box columns and steel beams. Full article
(This article belongs to the Special Issue Seismic and Durability Performance of Steel Connections)
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18 pages, 2468 KB  
Article
Analysis of Safety Characteristics for Prismatic Lithium-Ion Batteries Based on a Refined Model
by Pengfei Yan, Fang Wang, Tianyi Ma, Liduo Chen, Gaiyun He, Liqiong Han and Zhipeng Sun
Batteries 2026, 12(6), 219; https://doi.org/10.3390/batteries12060219 - 17 Jun 2026
Viewed by 239
Abstract
As the global automotive industry is transitioning toward sustainable development, new energy vehicles (NEVs) have experienced rapid global growth due to their environmental friendliness and high efficiency. Global sales of NEVs are projected to reach 50 million units by 2030. Nevertheless, safety incidents [...] Read more.
As the global automotive industry is transitioning toward sustainable development, new energy vehicles (NEVs) have experienced rapid global growth due to their environmental friendliness and high efficiency. Global sales of NEVs are projected to reach 50 million units by 2030. Nevertheless, safety incidents caused by impacts on traction batteries remain a major factor restricting the development of NEVs. Prismatic batteries, which account for over 90% of the traction battery market owing to their high energy density and structural robustness, nevertheless continue to face significant safety challenges under mechanical loading conditions. Typical failure modes involve structural damage induced by external compressive forces during severe vehicular collisions, which can subsequently result in the tearing of internal electrode layers and rupture of the separator, thereby initiating internal short circuits and leading to severe incidents. Accordingly, this research focuses on the mechanism of structural damage transmission for prismatic lithium-ion batteries under compression conditions. By integrating a refined mechanical model, it further elucidates the structural failure mechanisms and conducts a microscopic analysis of the damaged battery structure to investigate the effects of varying damage levels on battery safety performance, providing significant guidance for the safety and reliability of new energy vehicles. Full article
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25 pages, 5094 KB  
Article
The Optimization Potential in Terms of Energy Efficiency for an Asynchronous Electric Drive Through Voltage and Frequency Control with Its Technical Condition
by Bogdan Vasilev and Nikolay Korolev
Energies 2026, 19(12), 2854; https://doi.org/10.3390/en19122854 - 16 Jun 2026
Viewed by 288
Abstract
This article describes the study of electric drive performance with a basic scalar control algorithm for an induction motor affected by wear and tear and specific inverter characteristics. The deterioration or defect pattern of the electric motor is represented as a resulting change [...] Read more.
This article describes the study of electric drive performance with a basic scalar control algorithm for an induction motor affected by wear and tear and specific inverter characteristics. The deterioration or defect pattern of the electric motor is represented as a resulting change in the magnetizing inductance. We cover methods of mathematical and simulation modeling, along with an analysis of the equivalent circuit parameters of an induction motor according to its technical specifications. The mathematical and simulation models of three inverter configurations are shown, both with and without distortion and voltage drop. The influence of each factor on output signal waveforms is evaluated. Laboratory bench tests were conducted, proving the adequacy and reliability of the models. The simulation and experimental results support the hypothesis that the energy characteristics of an electric drive can be preserved during degradation, taking into account the specifics of the control system and the inverter. We outlined the main conclusions and provided practical recommendations for applying each of the considered inverter models in electric drive systems. Full article
(This article belongs to the Section F: Electrical Engineering)
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14 pages, 6584 KB  
Article
Investigating the Correlation Between Mechanical Impact and Long Term Performance Degradation in Li-Ion Batteries
by John Sherman and Anthony Bombik
Batteries 2026, 12(6), 217; https://doi.org/10.3390/batteries12060217 - 15 Jun 2026
Viewed by 270
Abstract
Lithium-ion batteries (LIBs) are subject to mechanical abuse both in electric vehicles and consumer electronic applications when dropped, which can lead to capacity degradation even if the cells survive the impact. This study investigates the impact of mechanical damage on the electrochemical performance [...] Read more.
Lithium-ion batteries (LIBs) are subject to mechanical abuse both in electric vehicles and consumer electronic applications when dropped, which can lead to capacity degradation even if the cells survive the impact. This study investigates the impact of mechanical damage on the electrochemical performance of LIBs, focusing on capacity retention and internal resistance changes. The batteries were subjected to dynamic mechanical impact using varying impact energies (3J, 5J, and 7J) while measuring internal resistance and capacity before and after the impact. Hybrid Pulse Power Characterization (HPPC) was employed to assess internal resistance and capacity degradation across multiple cycles. Our results demonstrate that even minor mechanical damage can cause significant performance decay, especially after several cycles. The study also reveals that the state of charge (SOC) prior to impact has a minimal effect on the survival rate of the cells but influences the extent of damage observed. Post-impact analysis using optical microscopy indicates structural damage, including separator tears and delamination, contributing to capacity fade. This work highlights the importance of considering intermediate mechanical damage in LIB safety and performance assessments. Full article
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29 pages, 879 KB  
Article
A Unified Methodology for Direct and Inverse Problems in Steady-State Thermal–Hydraulic Networks
by Mirco Ganz, Frank Tillenkamp and Christian Ghiaus
Energies 2026, 19(11), 2587; https://doi.org/10.3390/en19112587 - 27 May 2026
Viewed by 380
Abstract
Steady-state thermal–hydraulic network models are widely used for the analysis, design, and operation of energy systems. While direct problems with prescribed boundary conditions can often be solved efficiently, inverse problems such as set-point tracking and parameter identification are commonly addressed through repeated solution [...] Read more.
Steady-state thermal–hydraulic network models are widely used for the analysis, design, and operation of energy systems. While direct problems with prescribed boundary conditions can often be solved efficiently, inverse problems such as set-point tracking and parameter identification are commonly addressed through repeated solution of the corresponding direct problem. For large-scale networks with strong nonlinear couplings, such nested strategies can become computationally expensive and numerically burdensome. This paper presents a unified methodology for the solution of direct and inverse steady-state thermal–hydraulic problems within a single modeling workflow. In contrast to classical nested approaches, inverse problems are formulated in a simultaneous analysis and design framework, in which system states and selected system inputs are treated as unknowns simultaneously. The methodology combines externally causal component representations with acausal network balance relations in order to expose the structural dependencies of the assembled system and enable graph-based tearing reduction. Component-local evaluations, including possible component-internal nonlinear calculations, are encapsulated within the component models, while the nonlinear network closure problem is restricted to a reduced set of tearing variables.. Direct problems are solved by nonlinear root finding on the tearing-reduced residual system, whereas inverse problems are posed as tearing-reduced residual-constrained nonlinear programs with equality, inequality, and bound constraints. The methodology is demonstrated on a vapor-compression refrigeration cycle, where compressor speed and expansion valve opening are adjusted to satisfy prescribed cooling-load and superheat targets under varying condenser inlet temperatures. Implemented in Python, the proposed methodology supports transparent and reproducible modeling and provides a practical basis for simulation, set-point tracking, and constrained optimization of coupled thermal–hydraulic networks. Full article
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28 pages, 4132 KB  
Article
A Hierarchical Dispatch Model for Wind–Solar–Thermal Storage Systems Considering Optimal Curtailment Rate to Enhance Economic Integration
by Wenjing Xie, Sheng Hu and Fei Jiang
Energies 2026, 19(9), 2117; https://doi.org/10.3390/en19092117 - 28 Apr 2026
Viewed by 552
Abstract
This paper proposes a bi-level optimal dispatch model for a wind–solar–thermal-storage hybrid power system that considers the optimal curtailment rate. The upper-level model minimizes net-load fluctuations and curtailment penalties by coordinating renewable curtailment and energy storage scheduling under multiple uncertainty scenarios. The lower-level [...] Read more.
This paper proposes a bi-level optimal dispatch model for a wind–solar–thermal-storage hybrid power system that considers the optimal curtailment rate. The upper-level model minimizes net-load fluctuations and curtailment penalties by coordinating renewable curtailment and energy storage scheduling under multiple uncertainty scenarios. The lower-level model minimizes the total operating cost by optimizing thermal unit commitment and dispatch while accounting for deep peak-regulation costs, spinning reserve costs, environmental taxes, and the environmental benefits of renewables. A piecewise nonlinear cost model is introduced to characterize the increasing wear-and-tear and oil-support costs of thermal units operating under deep peak regulation. Simulation results obtained on a modified IEEE 30-bus system demonstrate that, compared with benchmark models, the proposed approach significantly smooths the net-load curve, reduces the peak-to-valley difference, and lowers the total system operating cost. The results further indicate that moderate active curtailment, when coordinated with energy storage, can be more economical than rigid full renewable accommodation. Consequently, active curtailment should be regarded not merely as a loss of renewable energy utilization but as a flexible and economically rational resource for enhancing system security, flexibility, and overall dispatch performance. Full article
(This article belongs to the Special Issue Optimal Schedule of Hydropower and New Energy Power Systems)
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30 pages, 7163 KB  
Article
An MMC-Based Fracture Failure Assessment Framework for In-Service X80 Pipelines with Circumferential Cracks Under Combined Loads
by Yu Cao, Yuchen Wang, Mohsen Saneian, Jiangong Yang, Feng Liu, Rihan Na, Donghai Xie and Yong Bai
J. Mar. Sci. Eng. 2026, 14(7), 659; https://doi.org/10.3390/jmse14070659 - 31 Mar 2026
Viewed by 511
Abstract
In marine renewable energy applications, offshore steel pipelines are subjected to complex combined loads during installation and operation, leading to significant plastic deformation and potential catastrophic fracture. To accurately characterize pipeline fracture failure, this study develops an enhanced failure assessment framework based on [...] Read more.
In marine renewable energy applications, offshore steel pipelines are subjected to complex combined loads during installation and operation, leading to significant plastic deformation and potential catastrophic fracture. To accurately characterize pipeline fracture failure, this study develops an enhanced failure assessment framework based on the Modified Mohr–Coulomb (MMC) criterion, integrating experimental parameter evaluation with numerical simulation for in-service offshore pipelines. The key parameters of the MMC model were determined directly from in-service pipeline samples to account for operational degradation. First, the plastic parameters were obtained by fitting the Swift hardening law to uniaxial tensile tests. Fracture parameters were then calibrated using a suite of five notched tensile specimens. Mesh sensitivity was analyzed using CT experiments to establish a suitable mesh size for the MMC-based damage model, enabling precise characterization of crack evolution from initiation to final tearing. Unlike prior applications, this framework is employed to investigate the response of X80 pipelines under combined tension, bending, and external pressure loading. Three-dimensional finite element models were developed to systematically analyze the stress–strain response, moment–curvature behavior, and evolution of hoop stress distribution. Results show that while the failure stress remains relatively stable under varying external pressure, both the critical strain and critical curvature increase markedly with pressure, by up to 20.9%. They also reveal a pronounced hierarchy in the influence of crack geometry on the failure behavior. Crack depth dominates failure sensitivity, affecting critical strain and pressure response far more than crack width or length. The reduction in failure stress for deep cracks under 12 MPa external pressure is over three times greater than for shallow cracks. In contrast, variations in crack length exert the most negligible influence on failure characteristics, with observed discrepancies of less than 6%. Overall, this research provides a high-precision failure prediction framework for in-service pipelines by quantitatively analyzing failure behavior under combined loads. It effectively characterizes failure evolution paths that differ from design conditions and dynamically tracks the residual fracture resistance after time-dependent degradation, offering a fundamental reference for the reliability assessment of pipelines in complex marine environments. Full article
(This article belongs to the Section Ocean Engineering)
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23 pages, 3587 KB  
Article
The Effects of Coupling Factors on the Variable Loading Resistance of Plain-Woven Ultra-High Molecular Weight Polyethylene Fabric Composites
by Ziyan Zhou, Feilong Han, Bin Dong and Wen Zhai
Polymers 2026, 18(7), 839; https://doi.org/10.3390/polym18070839 - 30 Mar 2026
Viewed by 546
Abstract
Resin and interlayer properties play significant roles in the resistance to impact of fibre-reinforced polymer composites (FRPCs). To investigate the contribution of each factor within the coupled variables to the impact resistance ability of FRPCs, in this work, waterborne polyurethane (WPU) with different [...] Read more.
Resin and interlayer properties play significant roles in the resistance to impact of fibre-reinforced polymer composites (FRPCs). To investigate the contribution of each factor within the coupled variables to the impact resistance ability of FRPCs, in this work, waterborne polyurethane (WPU) with different tensile elastic modulus, tear strength and bonding strength was obtained. To systematically evaluate the impact resistance and failure mechanisms of the composite materials under varying external loads, impact resistance tests, numerical simulations, and relative weight analysis were conducted. The relative weight analysis results quantified the individual contributions of these three factors to the overall energy absorption capacity across diverse loading conditions. The results indicated that with the increasing rate of the external loading, the resin modulus consistently contributed more significantly to energy absorption than tear strength of resin and interlayer strength, reaching up to 44.3%. In ballistic penetration tests, with the increase in resin modulus, the ballistic performance of PE/WPU laminates demonstrated an S-shaped downward trend. Composites prepared with more rigid matrix could lead to unsatisfactory interlayer damage. A more robust structure could result in fibre pull-out and breakage to a greater extent at the point of forced impact while less in the secondary affected area, presenting comparatively lower impact resistant performance. Full article
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12 pages, 2259 KB  
Article
Synergistic Reinforcement of Butadiene Rubber via Syndiotactic 1,2-Polybutadiene Predispersion: Balancing Modulus, Toughness, and Dynamic Performance
by Yanxing Wei, Xiaofan Li, Xiaodong Kang and Xinzheng Xie
Appl. Sci. 2026, 16(5), 2465; https://doi.org/10.3390/app16052465 - 4 Mar 2026
Viewed by 535
Abstract
As a novel semi-crystalline elastomer, syndiotactic 1,2-polybutadiene (SPB) grants unique advantages in reinforcing diene elastomers. However, SPB requires high-temperature processing due to its ultrahigh melting point, which leads to substantial energy consumption and risks of oxidation, ultimately degrading material performance. In this work, [...] Read more.
As a novel semi-crystalline elastomer, syndiotactic 1,2-polybutadiene (SPB) grants unique advantages in reinforcing diene elastomers. However, SPB requires high-temperature processing due to its ultrahigh melting point, which leads to substantial energy consumption and risks of oxidation, ultimately degrading material performance. In this work, a SPB@BR predispersion with controlled microstructure was obtained by dispersing SPB toward the end of the solution polymerization of neodymium-catalyzed polybutadiene (Nd-BR). Benefiting from the regular and flexible molecular chain structure and intrinsically low hysteresis characteristics of Nd-BR, SPB undergoes uniform confined crystallization within the rubber matrix, forming a characteristic hard-island/elastic-sea microstructure. SPB microcrystals act as aggregates larger than 100 nm, forming reversible microcrystalline hard domains through confined crystallization within the Nd-BR matrix. This reversible microcrystalline and crosslinking architecture enhances stiffness and effectively inhibits crack propagation while avoiding the excessive restriction of chain mobility typically imposed by permanent rigid constraints. As a result, the cooperative network simultaneously improved mechanical properties (tear strength by 24.4%, modulus by 10.7%, crack resistance by 23.2%) and dynamic performance (rolling resistance reduced by 33.6%, wet skid resistance improved by 21.0%) compared to the references. This work presents a green, effective reinforcing strategy providing a potential pathway for the application in tire sidewall and tire tread materials. Full article
(This article belongs to the Section Materials Science and Engineering)
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19 pages, 25789 KB  
Article
Joining Characteristics of 60-Layered Cu Foil Stack Using Linear Vibration Ultrasonic Welding
by Seong Min Hong, Bum-Su Go and Hee-Seon Bang
Materials 2026, 19(4), 782; https://doi.org/10.3390/ma19040782 - 18 Feb 2026
Viewed by 660
Abstract
This study investigates the joint characteristics of a 60-layered copper foil stack using linear vibration ultrasonic welding for lithium-ion pouch cell applications. With increasing demand for high-capacity electric vehicle batteries, ensuring the reliability of multilayer electrode joints is essential. Experiments were conducted by [...] Read more.
This study investigates the joint characteristics of a 60-layered copper foil stack using linear vibration ultrasonic welding for lithium-ion pouch cell applications. With increasing demand for high-capacity electric vehicle batteries, ensuring the reliability of multilayer electrode joints is essential. Experiments were conducted by varying vibrational amplitude, welding time, and clamping pressure. Weld quality was analyzed based on indentation profiles, joint strength, and failure modes. Results revealed that optimal welding energy (500–900 J) produced well-formed joints without surface cracks or tearing. Excessive welding energy (>900 J) led to material thinning and interfacial failure. The maximum T-peel peak load of 138.7 N was obtained at the 30th joining interface under 25 µm amplitude, 0.8 s welding time, and 1.5 bar clamping pressure. Interface-dependent optimum conditions were observed, reflecting thickness–direction variations in deformation and bonding within the 60-layer stack. Indentation length and depth correlated linearly with welding energy. Failure modes transitioned from no adhesion to tearing and button-pull types. The findings provide guidelines for optimizing welding parameters for high-quality multilayer foil joints in battery manufacturing. Full article
(This article belongs to the Collection Welding and Joining Processes of Materials)
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20 pages, 2332 KB  
Article
Impact of Thioamide Derivative Composite Preservation System on Vulcanization of Natural Rubber
by Yuhang Hong, Liguang Zhao, Yazhong Song, Honghai Huang, Jianwei Li, Tuo Dai, Tao Zhao, Minmin Chen, Rentong Yu, Haoran Geng, Hongxing Gui and Jianhe Liao
Polymers 2026, 18(4), 467; https://doi.org/10.3390/polym18040467 - 12 Feb 2026
Viewed by 532
Abstract
The thioacetamide derivative (TD)-composite preservation system (TDCPS) exhibits superior preservation effects on natural rubber (NR) latex and significantly enhances its vulcanization efficiency and mechanical properties. This study assessed TDCPS for NR, with a particular focus on its effects in promoting vulcanization. The TD [...] Read more.
The thioacetamide derivative (TD)-composite preservation system (TDCPS) exhibits superior preservation effects on natural rubber (NR) latex and significantly enhances its vulcanization efficiency and mechanical properties. This study assessed TDCPS for NR, with a particular focus on its effects in promoting vulcanization. The TD containing both pyridine and thioamide groups was evaluated against other additives, namely thione accelerator ETU, pyridine 3-HP, and thioacetamide TAA. The results indicated that TD significantly reduced vulcanization time and enhanced efficiency, surpassing the moderate effects of ETU and 3-HP, as well as the minimal activity of TAA. Furthermore, TD and 3-HP demonstrated a synergistic effect in enhancing the properties of vulcanized NR, including elongation stress, tensile strength, tear resistance, and hardness, with TD achieving more rapid and complete vulcanization at higher dosages. Both TD and 3-HP increased the energy storage modulus of raw NR, thereby enhancing rigidity, while maintaining low loss factor values. The superior performance of TD is attributed to the synergistic interaction of its pyridine and thioamide groups, which optimize vulcanization kinetics and mechanical integrity. These findings underscore TD’s potential as an efficient vulcanization promoter for NR. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
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28 pages, 6554 KB  
Article
Stand Tests of Energy Consumption While Rock Mining with the Use of Experimental Cutterhead Tilt Angle
by Witold Biały, Zbigniew Szkudlarek, Stanisław Szweda, Jakub Bernatt and Krzysztof Turczyński
Appl. Sci. 2026, 16(3), 1605; https://doi.org/10.3390/app16031605 - 5 Feb 2026
Viewed by 395
Abstract
Analysis of the rock mining process using an experimental cutterhead employing milling and chipping processes is the subject of this article. Based on a bibliographic review of the energy consumption of rock mining and wear and tear of various mining tools, a stand [...] Read more.
Analysis of the rock mining process using an experimental cutterhead employing milling and chipping processes is the subject of this article. Based on a bibliographic review of the energy consumption of rock mining and wear and tear of various mining tools, a stand test programme for the rock mining process using the experimental cutterhead was developed. Based on the following measured parameters—hydraulic motor supply pressure and displacement, hydraulic motor shaft speed, cutterhead web depth, cutterhead tilt angle relative to the mining direction, feed pressure in the advance cylinder, duration of each mining stages, cutterhead travel distance, angle of the cutterhead chipping part, and known physical and strength parameters of the mined rock—the following parameters were determined: cutterhead advance speed, cutterhead advancing force, cutterhead driving motor power, advancing cylinder power, and the parameters of energy consumption in the mining process, including specific energy of mining, specific energy of feed, and specific energy of cutting. The effects of cutterhead advance speed and tilt angle on the specific mining energy and the grain size distribution of the mined rock were determined. Analysis of test results enabled the development of the procedure for selecting the most favourable parameters of rock mining technology when using an experimental cutterhead. Full article
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17 pages, 4803 KB  
Communication
Effect of Lap Joint Configuration and Seam Strategy in Green-Laser Welding on Multi-Layer Cu Foil Stacks to Lead-Tab Joints for Pouch Cell Application
by Seong Min Hong, Bum-Su Go and Hee-Seon Bang
Materials 2026, 19(3), 573; https://doi.org/10.3390/ma19030573 - 2 Feb 2026
Viewed by 721
Abstract
This study examines the joining characteristics of Cu foil stacks to lead tabs using green-laser welding in the main-welding step of a sequential welding process for lithium-ion pouch cells. The influence of lap configuration, line and wobble seam strategies, and process parameters was [...] Read more.
This study examines the joining characteristics of Cu foil stacks to lead tabs using green-laser welding in the main-welding step of a sequential welding process for lithium-ion pouch cells. The influence of lap configuration, line and wobble seam strategies, and process parameters was systematically investigated in terms of bead morphology, mechanical performance, metallurgical characteristics, and electrical resistance. Under the present line-welding parameter window (2.0 kW, 100–200 mm/s), humping, pinholes, and porosity were observed, particularly in the upper lead-tab configuration, which is attributed to melt-pool/keyhole instability under the applied conditions. Wobble welding effectively suppressed these defects in the foil-stack configuration by promoting stable melt flow and efficient bubble expulsion. Mechanical tests revealed that the wobble-based seam strategy achieved a maximum tensile–shear load of approximately 1.28 kN at a wobble amplitude of 0.8 mm. Fracture analysis confirmed a transition from seam-type interfacial failure in line welding to ductile tearing in the heat-affected zone with wobble welding. In electrical performance, wobble welding reduced resistance to as low as 45 µΩ at a wobble amplitude of 1.2 mm, while line welding yielded higher and scattered values. These results should be interpreted as the combined outcome of the wobble-based seam strategy (beam oscillation together with overlapped stitch welding at a lower travel speed) under the present processing windows. A strictly matched A/B comparison at identical linear energy density and seam layout will be investigated in future work to isolate the effect of oscillation. Full article
(This article belongs to the Collection Welding and Joining Processes of Materials)
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