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Keywords = surface shape measurement accuracy

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20 pages, 6563 KiB  
Article
Determining the Structural Characteristics of Farmland Shelterbelts in a Desert Oasis Using LiDAR
by Xiaoxiao Jia, Huijie Xiao, Zhiming Xin, Junran Li and Guangpeng Fan
Forests 2025, 16(8), 1221; https://doi.org/10.3390/f16081221 - 24 Jul 2025
Viewed by 93
Abstract
The structural analysis of shelterbelts forms the foundation of their planning and management, yet the scientific and effective quantification of shelterbelt structures requires further investigation. This study developed an innovative heterogeneous analytical framework, integrating three key methodologies: the LeWoS algorithm for wood–leaf separation, [...] Read more.
The structural analysis of shelterbelts forms the foundation of their planning and management, yet the scientific and effective quantification of shelterbelt structures requires further investigation. This study developed an innovative heterogeneous analytical framework, integrating three key methodologies: the LeWoS algorithm for wood–leaf separation, TreeQSM for structural reconstruction, and 3D alpha-shape spatial quantification, using terrestrial laser scanning (TLS) technology. This framework was applied to three typical farmland shelterbelts in the Ulan Buh Desert oasis, enabling the first precise quantitative characterization of structural components during the leaf-on stage. The results showed the following to be true: (1) The combined three-algorithm method achieved ≥90.774% relative accuracy in extracting structural parameters for all measured traits except leaf surface area. (2) Branch length, diameter, surface area, and volume decreased progressively from first- to fourth-order branches, while branch angles increased with ascending branch order. (3) The trunk, branch, and leaf components exhibited distinct vertical stratification. Trunk volume and surface area decreased linearly with height, while branch and leaf volumes and surface areas followed an inverted U-shaped distribution. (4) Horizontally, both surface area density (Scd) and volume density (Vcd) in each cube unit exhibited pronounced edge effects. Specifically, the Scd and Vcd were greatest between 0.33 and 0.60 times the shelterbelt’s height (H, i.e., mid-canopy). In contrast, the optical porosity (Op) was at a minimum of 0.43 H to 0.67 H, while the volumetric porosity (Vp) was at a minimum at 0.25 H to 0.50 H. (5) The proposed volumetric stratified porosity (Vsp) metric provides a scientific basis for regional farmland shelterbelt management strategies. This three-dimensional structural analytical framework enables precision silviculture, with particular relevance to strengthening ecological barrier efficacy in arid regions. Full article
(This article belongs to the Section Forest Inventory, Modeling and Remote Sensing)
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19 pages, 7733 KiB  
Article
Assessing Geometry Perception of Direct Time-of-Flight Sensors for Robotic Safety
by Jakob Gimpelj and Marko Munih
Sensors 2025, 25(14), 4385; https://doi.org/10.3390/s25144385 - 13 Jul 2025
Viewed by 368
Abstract
Time-of-flight sensors have emerged as a viable solution for real-time distance sensing in robotic safety applications due to their compact size, fast response, and contactless operation. This study addresses one of the key challenges with time-of-flight sensors, focusing on how they perceive and [...] Read more.
Time-of-flight sensors have emerged as a viable solution for real-time distance sensing in robotic safety applications due to their compact size, fast response, and contactless operation. This study addresses one of the key challenges with time-of-flight sensors, focusing on how they perceive and evaluate the environment, particularly in the presence of complex geometries and reflective surfaces. Using a Universal Robots UR5e arm in a controlled indoor workspace, two different sensors were tested across eight scenarios involving objects of varying shapes, sizes, materials, and reflectivity. Quantitative metrics including the root mean square error, mean absolute error, area difference, and others were used to evaluate measurement accuracy. Results show that the sensor’s field of view and operating principle significantly affect its spatial resolution and object boundary detection, with narrower fields of view providing more precise measurements and wider fields of view demonstrating greater resilience to specular reflections. These findings offer valuable insights into selecting appropriate ToF sensors for integration into robotic safety systems, particularly in environments with reflective surfaces and complex geometries. Full article
(This article belongs to the Special Issue SPAD-Based Sensors and Techniques for Enhanced Sensing Applications)
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23 pages, 5304 KiB  
Article
Improvement and Optimization of Underwater Image Target Detection Accuracy Based on YOLOv8
by Yisong Sun, Wei Chen, Qixin Wang, Tianzhong Fang and Xinyi Liu
Symmetry 2025, 17(7), 1102; https://doi.org/10.3390/sym17071102 - 9 Jul 2025
Viewed by 362
Abstract
The ocean encompasses the majority of the Earth’s surface and harbors substantial energy resources. Nevertheless, the intricate and asymmetrically distributed underwater environment renders existing target detection performance inadequate. This paper presents an enhanced YOLOv8s approach for underwater robot object detection to address issues [...] Read more.
The ocean encompasses the majority of the Earth’s surface and harbors substantial energy resources. Nevertheless, the intricate and asymmetrically distributed underwater environment renders existing target detection performance inadequate. This paper presents an enhanced YOLOv8s approach for underwater robot object detection to address issues of subpar image quality and low recognition accuracy. The precise measures are enumerated as follows: initially, to address the issue of model parameters, we optimized the ninth convolutional layer by substituting certain conventional convolutions with adaptive deformable convolution DCN v4. This modification aims to more effectively capture the deformation and intricate features of underwater targets, while simultaneously decreasing the parameter count and enhancing the model’s ability to manage the deformation challenges presented by underwater images. Furthermore, the Triplet Attention module is implemented to augment the model’s capacity for detecting multi-scale targets. The integration of low-level superficial features with high-level semantic features enhances the feature expression capability. The original CIoU loss function was ultimately substituted with Shape IoU, enhancing the model’s performance. In the underwater robot grasping experiment, the system shows particular robustness in handling radial symmetry in marine organisms and reflection symmetry in artificial structures. The enhanced algorithm attained a mean Average Precision (mAP) of 87.6%, surpassing the original YOLOv8s model by 3.4%, resulting in a marked enhancement of the object detection model’s performance and fulfilling the real-time detection criteria for underwater robots. Full article
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8 pages, 1954 KiB  
Proceeding Paper
Ensuring Accuracy in Turning
by Svetlana Koleva
Eng. Proc. 2025, 100(1), 14; https://doi.org/10.3390/engproc2025100014 - 4 Jul 2025
Viewed by 151
Abstract
At the stage of the final processing of surfaces, the quality indicators of the surfaces of parts—size, shape in cross-section and longitudinal section, mutual arrangement of surfaces, and roughness—are obtained. This includes technical and organizational measures and activities that are laid down or [...] Read more.
At the stage of the final processing of surfaces, the quality indicators of the surfaces of parts—size, shape in cross-section and longitudinal section, mutual arrangement of surfaces, and roughness—are obtained. This includes technical and organizational measures and activities that are laid down or taken into account in the applied technology. This publication constructs cause-and-effect diagrams of the factors influencing the achievement of each of these accuracy indicators. Ways to reduce the negative impact of some factors are indicated. Errors related to the components of the technological system are analyzed and grouped. Tasks related to accurate process design are defined. Guidelines related to structural accuracy design are given. The technological conditions for ensuring the accuracy of finishing operations when processing parts by turning are formulated. Full article
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26 pages, 7249 KiB  
Article
Characterization of Hexagonal Close-Packed Zn-Cu-Ti Alloy Pyramid Drawpieces in Single-Point Incremental Sheet Forming Process
by Łukasz Kuczek, Krzysztof Żaba, Tomasz Trzepieciński, Maciej Balcerzak and Vít Novák
Materials 2025, 18(13), 3078; https://doi.org/10.3390/ma18133078 - 28 Jun 2025
Viewed by 381
Abstract
Incremental sheet forming technology is finding increasing application in the production of components in many industries. This article presents the analysis of the formability of 0.68-mm-thick Zn-Cu-Ti alloy sheets during the single-point incremental forming (SPIF) of pyramid-shaped drawpieces. Basic mechanical properties of sheets [...] Read more.
Incremental sheet forming technology is finding increasing application in the production of components in many industries. This article presents the analysis of the formability of 0.68-mm-thick Zn-Cu-Ti alloy sheets during the single-point incremental forming (SPIF) of pyramid-shaped drawpieces. Basic mechanical properties of sheets were determined in a uniaxial tensile test. Formability tests were carried out using the Erichsen and Fukui methods. SPIF tests were carried out under the conditions of variable process parameters: tool diameter (12 and 20 mm), feed rate (500–3000 mm/min), tool rotational speed (250–3000 rpm), and step size (0.1–1.2 mm). The effect of SPIF process parameters on the value of basic mechanical parameters, maximum deviation of the measured wall profile from the ideal profile, limit-forming angle, and surface roughness of pyramid-shaped drawpieces was determined. It was found that increasing the step size resulted in a decrease in the value of the limit-forming angle. Both the step size and the tool rotational speed contribute to the increase of the maximum wall deviation. However, the use of higher feed rates and a larger tool diameter caused its reduction. Higher values of arithmetic mean surface roughness Ra were found for the outer surface of drawpieces. The use of a smaller step size with a larger tool diameter caused a reduction in the Ra value of the drawpiece wall. Based on the obtained results, it can be concluded that the Zn-Cu-Ti alloy demonstrates good suitability for SPIF when proper process parameters and sheet orientation are selected. An appropriate combination of tool diameter, feed rate, step size, and sample orientation can ensure the desired balance between dimensional accuracy, mechanical strength, and surface quality of the formed components. Full article
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36 pages, 3656 KiB  
Review
Current Status of Application of Spaceborne GNSS-R Raw Intermediate-Frequency Signal Measurements: Comprehensive Review
by Qiulan Wang, Jinwei Bu, Yutong Wang, Donglan Huang, Hui Yang and Xiaoqing Zuo
Remote Sens. 2025, 17(13), 2144; https://doi.org/10.3390/rs17132144 - 22 Jun 2025
Viewed by 428
Abstract
In recent years, spaceborne Global Navigation Satellite System reflectometry (GNSS-R) technology has made significant progress in the fields of Earth observation and remote sensing, with a wide range of applications, important research value, and broad development prospects. However, despite existing research focusing on [...] Read more.
In recent years, spaceborne Global Navigation Satellite System reflectometry (GNSS-R) technology has made significant progress in the fields of Earth observation and remote sensing, with a wide range of applications, important research value, and broad development prospects. However, despite existing research focusing on the application of spaceborne GNSS-R L1-level data, the potential value of raw intermediate-frequency (IF) signals has not been fully explored for special applications that require a high accuracy and spatiotemporal resolution. This article provides a comprehensive overview of the current status of the measurement of raw IF signals from spaceborne GNSS-R in multiple application fields. Firstly, the development of spaceborne GNSS-R microsatellites launch technology is introduced, including the ability of microsatellites to receive GNSS signals and receiver technique, as well as related frequency bands and technological advancements. Secondly, the key role of coherence detection in spaceborne GNSS-R is discussed. By analyzing the phase and amplitude information of the reflected signals, parameters such as scattering characteristics, roughness, and the shape of surface features are extracted. Then, the application of spaceborne GNSS-R in inland water monitoring is explored, including inland water detection and the measurement of the surface height of inland (or lake) water bodies. In addition, the widespread application of group delay sea surface height measurement and carrier-phase sea surface height measurement technology in the marine field are also discussed. Further research is conducted on the progress of spaceborne GNSS-R in the retrieval of ice height or ice sheet height, as well as tropospheric parameter monitoring and the study of atmospheric parameters. Finally, the existing research results are summarized, and suggestions for future prospects are put forward, including improving the accuracy of signal processing and reflection signal analysis, developing more advanced algorithms and technologies, and so on, to achieve more accurate and reliable Earth observation and remote sensing applications. These research results have important application potential in fields such as environmental monitoring, climate change research, and weather prediction, and are expected to provide new technological means for global geophysical parameter retrieval. Full article
(This article belongs to the Special Issue Satellite Observations for Hydrological Modelling)
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22 pages, 18253 KiB  
Article
Damage Identification of Fiber-Reinforced Composite Thin Plate by Curvature Modal Shape Scanning Method
by Yougle Chang, Qi Zhao, Hao Han, Xiaodi Zhao, Lingyao Qin, Xiaoye Li, Liyan Wu and Hui Li
Materials 2025, 18(11), 2431; https://doi.org/10.3390/ma18112431 - 22 May 2025
Viewed by 347
Abstract
The damage location detection of the fiber-reinforced composite thin plate (FCTP) is studied through the curvature modal shape scanning method (CMSSM), utilizing the advantages of the sensitivity of curvature modal shapes to local stiffness changes and the high measurement accuracy of a laser [...] Read more.
The damage location detection of the fiber-reinforced composite thin plate (FCTP) is studied through the curvature modal shape scanning method (CMSSM), utilizing the advantages of the sensitivity of curvature modal shapes to local stiffness changes and the high measurement accuracy of a laser vibrometer. Firstly, our research begins with the construction of a laser scanning frame model for the FCTP. Subsequently, during the analysis of modal shape data extraction principles, the two-dimensional five-spot-tripling surface smoothing method is developed, so that the quantitative index for damage location detection of the FCTP, i.e., the damage localization index, can be derived. The operating deflection shapes of the FCTP at different natural frequencies are obtained, and the self-developed laser scanning vibration testing system is employed to scan and measure the vibration. Then, a TC500 fiber/epoxy composite plate is utilized as an experimental object to perform a damage identification experiment. It has been proven that this approach can detect the fiber breakage location of the FCTP with high accuracy. Finally, the influence of parameters such as boundary constraint, excitation level, and laser scanning rate on the damage detection results is also discussed. Through studies on influencing parameters, practical guidance is provided for the application of the damage identification approach of the FCTP. Full article
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20 pages, 4551 KiB  
Article
A Full-Profile Measurement Method for an Inner Wall with Narrow-Aperture and Large-Cavity Parts Based on Line-Structured Light Rotary Scanning
by Zhengwen Li, Changshuai Fang and Xiaodong Zhang
Sensors 2025, 25(9), 2843; https://doi.org/10.3390/s25092843 - 30 Apr 2025
Viewed by 411
Abstract
As a special component, inner-wall-shaped parts with a narrow aperture and large cavity play an important role in the field of industrial manufacturing. It is of great significance to accurately measure the full profile of the inner surface of such parts. Line-structured light [...] Read more.
As a special component, inner-wall-shaped parts with a narrow aperture and large cavity play an important role in the field of industrial manufacturing. It is of great significance to accurately measure the full profile of the inner surface of such parts. Line-structured light scanning is a widely used method for inner wall 3D measurement, which is usually applied to linear scanning measurements of the inner wall of pipe-shaped parts. In view of the structural characteristics of narrow-aperture and large-cavity parts, this article establishes a multi-sensor scanning measurement system based on the principle of line-structured light, which adopts rotary scanning instead of the traditional linear scanning measurement method in the system. Additionally, a calibration method is introduced to resolve the challenges associated with the calibration of rotation axis parameters. Considering the structural constraints in the measurement of narrow-aperture and large-cavity parts, a structural optimization algorithm is designed to enable the sensor to achieve a high theoretical measurement resolution while satisfying the geometric constraints of the measured parts. In order to minimize the size of the sensor, the adjacent sub-sensors in the system are arranged in the form of low overlapping fields of view (FOV). To solve the problem of multi-sensor registration under low overlapping FOV, a calibration method based on the structural characteristics of the measurement system itself is proposed, which realizes low-cost and high-precision calibration of the multi-sensor system. Through the repeatability measurement experiment of the spherical cavity parts, the average measurement deviation of the spherical cavity radius was measured to be 6 μm, and the standard deviation was 11.4 μm, which verified the feasibility of the measurement system proposed in this article. By comparing the system calibration method proposed in this article with existing methods, the measurement accuracy of the system is improved by approximately 80%, demonstrating the effectiveness of the proposed method. Full article
(This article belongs to the Section Physical Sensors)
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23 pages, 2616 KiB  
Article
Investigation of Harmonic Losses to Reduce Rotor Copper Loss in Induction Motors for Traction Applications
by Muhammad Salik Siddique, Hulusi Bülent Ertan, Muhammad Shahab Alam and Muhammad Umer Khan
World Electr. Veh. J. 2025, 16(5), 248; https://doi.org/10.3390/wevj16050248 - 25 Apr 2025
Cited by 1 | Viewed by 823
Abstract
The focus of this paper is to seek means of increasing induction motor efficiency to a comparable level to a permanent magnet motor. Harmonic and high-frequency losses increase the rotor core and copper loss, often limiting IM efficiency. The research in this study [...] Read more.
The focus of this paper is to seek means of increasing induction motor efficiency to a comparable level to a permanent magnet motor. Harmonic and high-frequency losses increase the rotor core and copper loss, often limiting IM efficiency. The research in this study focuses on reducing rotor core and copper losses for this purpose. An accurate finite element model of a prototype motor is developed. The accuracy of this model in predicting the performance and losses of the prototype motor is verified with experiments over a 32 Hz–125 Hz supply frequency range. The verified model of the motor is used to identify the causes of the rotor core and copper losses of the motor. It is found that the air gap flux density of the motor contains many harmonics, and the slot harmonics are dominant. The distribution of the core loss and the copper loss is investigated on the rotor side. It is discovered that up to 35% of the rotor copper losses and 90% rotor core losses occur in the regions up to 4 mm from the airgap where the harmonics penetrate. To reduce these losses, one solution is to reduce the magnitude of the air gap flux density harmonics. For this purpose, placing a sleeve to cover the slot openings is investigated. The FEA indicates that this measure reduces the harmonic magnitudes and reduces the core and bar losses. However, its effect on efficiency is observed to be limited. This is attributed to the penetration depth of flux density harmonics inside the rotor conductors. To remedy this problem, several FEA-based modifications to the rotor slot shape are investigated to place rotor bars deeper than the harmonic penetration. It is found that placing the bars further away from the rotor surface is very effective. Using a 1 mm sleeve across the stator’s open slots combined with a rotor tapered slot lip positions the bars slightly deeper than the major harmonic penetration depth, making it the optimal solution. This reduces the bar loss by 70% and increases the motor efficiency by 1%. Similar loss reduction is observed over the tested supply frequency range. Full article
(This article belongs to the Special Issue Propulsion Systems of EVs 2.0)
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17 pages, 10950 KiB  
Article
The Integration of Geospatial Data for the BIM-Based Inventory of a Skatepark—A Case Study
by Przemysław Klapa and Maciej Małek
ISPRS Int. J. Geo-Inf. 2025, 14(5), 181; https://doi.org/10.3390/ijgi14050181 - 24 Apr 2025
Viewed by 505
Abstract
Sports facilities encompass diverse spaces tailored to various sports disciplines, each characterized by unique shapes and sizes. Skateparks, renowned for their avant-garde designs, are meticulously crafted to exude distinctiveness, featuring an array of constructions, surfaces, and intricate shapes. Traditional measurement methods often struggle [...] Read more.
Sports facilities encompass diverse spaces tailored to various sports disciplines, each characterized by unique shapes and sizes. Skateparks, renowned for their avant-garde designs, are meticulously crafted to exude distinctiveness, featuring an array of constructions, surfaces, and intricate shapes. Traditional measurement methods often struggle to capture the spatial, structural, and architectural diversity of these facilities. Constructing 3D models, particularly with Building Information Modeling (BIM) technology, faces inherent challenges due to the complex and individualistic nature of skateparks. The crux lies in acquiring credible and comprehensive spatial and construction-related information. Geospatial data emerges as a viable solution, effectively addressing the skatepark’s myriad forms while upholding information accuracy and reliability. By gathering, processing, and integrating Terrestrial Laser Scanning and drone-based photogrammetry point cloud data, a precise spatial foundation is established for BIM model generation. Leveraging the integrated point cloud and photographic data aids in identifying elements and construction materials, facilitating the creation of detailed technical documentation and life-like visualizations. This not only supports condition assessment and maintenance planning, but also assists in strategically planning facility expansions, renovations, or component replacements. Moreover, BIM technology streamlines facility information management by preserving vital object-related data in a structured database, enhancing overall efficiency and effectiveness. Full article
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21 pages, 7516 KiB  
Article
Study on Novel Surface Defect Detection Methods for Aeroengine Turbine Blades Based on the LFD-YOLO Framework
by Wei Deng, Guixiong Liu and Jun Meng
Sensors 2025, 25(7), 2219; https://doi.org/10.3390/s25072219 - 1 Apr 2025
Viewed by 524
Abstract
This study proposes a novel defect detection method to address the low accuracy and insufficient efficiency encountered during surface defect detection on aeroengine turbine blades (ATBs). The proposed approach employs the LDconv model to adjust the size and shape of convolutional kernels dynamically, [...] Read more.
This study proposes a novel defect detection method to address the low accuracy and insufficient efficiency encountered during surface defect detection on aeroengine turbine blades (ATBs). The proposed approach employs the LDconv model to adjust the size and shape of convolutional kernels dynamically, integrates the deformable attention mechanism (DAT) to capture minute defect features effectively, and uses Focaler-CIoU to optimize the bounding box loss function of the detection network. Our approaches collectively provide precise detection of surface defects on ATBs. The results show that the proposed method achieves a mean average precision (mAP0.5) of 96.2%, an F-measure of 96.7%, and an identification rate (Ir) of 98.8%, while maintaining a detection speed of over 25 images per second. The proposed method meets the stringent requirements for accuracy and real-time performance in ATB surface defect detection. Full article
(This article belongs to the Section Fault Diagnosis & Sensors)
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24 pages, 7730 KiB  
Article
Direction-of-Arrival Estimation for a Floating HFSWR Through Iterative Adaptive Beamforming of Focusing Concept
by Xianzhou Yi, Min Qu, Zhihui Li, Shuyun Shi, Li Wang, Xiongbin Wu and Liang Yu
Remote Sens. 2025, 17(7), 1220; https://doi.org/10.3390/rs17071220 - 29 Mar 2025
Cited by 1 | Viewed by 301
Abstract
Floating high-frequency surface-wave radar provides an effective solution to widening the range of detection by such radar systems. However, for high-frequency radars with long coherence integration times, the yaw angle variations during this period can have a significant impact on the accuracy of [...] Read more.
Floating high-frequency surface-wave radar provides an effective solution to widening the range of detection by such radar systems. However, for high-frequency radars with long coherence integration times, the yaw angle variations during this period can have a significant impact on the accuracy of direction-of-arrival estimation. Although adaptive beamforming methods are applicable to yaw angle compensation, their effectiveness can be significantly reduced when the measured distortion of antenna patterns is considered. To solve this problem, an iterative adaptive beamforming of focusing concept is proposed in this paper to compensate for yaw rotation. Firstly, an adaptive beamforming technique, called balanced-focusing pseudo-fixed beamforming, is developed to improve the ability of beam shape control by shortening the constraint range of the azimuth. Then, the shortened focusing range is determined by one iterative strategy that iteratively reduces the focusing length and selects the focusing center. The simulation results demonstrate that the proposed algorithm is applicable to significantly improve the precision and stability of direction-of-arrival estimation. This algorithm is also validated against the results obtained from two cooperative signals and ship echoes in a field experiment. Full article
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35 pages, 20121 KiB  
Article
Comparative Analysis of the Dimensional Accuracy and Surface Characteristics of Gears Manufactured Using the 3D Printing (DMLS) Technique from 1.2709 Steel
by Jacek Sawicki, Wojciech Stachurski, Piotr Kuryło, Edward Tertel, Bartłomiej Januszewicz, Emila Brancewicz-Steinmetz and Aleksandra Bednarek
Materials 2025, 18(7), 1461; https://doi.org/10.3390/ma18071461 - 25 Mar 2025
Viewed by 509
Abstract
This article provides a comparative analysis of the dimensional accuracy and post-surface characteristics of gears produced by the 3D printing technique Direct Metal Laser Sintering (DMLS) from 1.2709 steel immediately after printing and after grinding and grinding treatment. The following tests were performed [...] Read more.
This article provides a comparative analysis of the dimensional accuracy and post-surface characteristics of gears produced by the 3D printing technique Direct Metal Laser Sintering (DMLS) from 1.2709 steel immediately after printing and after grinding and grinding treatment. The following tests were performed on the fabricated samples: metallography, hardness measurement, self-stress, surface roughness, and the gears’ shape were dimensioned and measured. The results show that post-processing influences the distribution of residual stress and the printed model’s hardness. The results show that heat treatment results in clear directionality marks and micropores, increasing the material’s hardness to 54.3 HRC ± 0.6 HRC, indicating effective strengthening. Grinding significantly improved the holes’ accuracy, changed the compressive intrinsic stresses to a tensile state, and reduced radial runout, improving gear geometries. In addition, it was noted that different results were obtained for roughness parameters depending on the gear tooth tested. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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20 pages, 6341 KiB  
Article
Development and Application of a Dual-Robot Fabrication System in Figuring of a 2.4 m × 4.58 m CFRP Antenna Reflector Surface
by Qiang Xin, Haitao Liu, Jieli Wu, Liming Lu, Xufeng Hao, Zhige Zeng and Yongjian Wan
Machines 2025, 13(4), 268; https://doi.org/10.3390/machines13040268 - 25 Mar 2025
Viewed by 476
Abstract
The demand for large-scale components continues to grow with the development of frontier technologies. Traditionally, these components are machined using machine tools, which are costly and have functional limitations. High-flexibility robots provide a cost-effective solution for machining large-scale components. This research proposes a [...] Read more.
The demand for large-scale components continues to grow with the development of frontier technologies. Traditionally, these components are machined using machine tools, which are costly and have functional limitations. High-flexibility robots provide a cost-effective solution for machining large-scale components. This research proposes a dual-robot fabrication system for producing a 2.4 m × 4.58 m carbon fiber reinforced polymer (CFRP) antenna reflector. First, the kinematic model of the in-house developed robot was established to compute its theoretical workspace, which was subsequently used to partition the machining regions. Based on laser tracker measurements and theoretical calculations, a method and procedure for calibrating the Tool Center Point and Tool Control Frame of the robot were proposed. Subsequently, the dual-robot fabrication system was configured based on the determined machining regions for each robot. To further improve the figuring accuracy of the system, the support structure and figuring path were investigated and determined. Finally, processing experiments were conducted, and the material removal function for the flexible processing tool was computed to shape the reflector surface. The final results achieved the required surface figure accuracies for areas ≤ φ1750 mm, ≤φ2400 mm, and the whole surface were improved to 13.5 μm RMS, 23.4 μm RMS, and 45.8 μm RMS, respectively. This validates the processing capability and demonstrates the potential application of the dual-robot fabrication system in producing large-scale components with high accuracy. Full article
(This article belongs to the Section Advanced Manufacturing)
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18 pages, 17013 KiB  
Article
Utilising Macau Science Satellite-1 Data and Comprehensive Datasets to Develop a Lithospheric Magnetic Field Model of the Chinese Mainland
by Yan Feng, Xinwu Li, Yuxuan Lin, Jiaxuan Zhang, Jinyuan Zhang, Yi Jiang, Qing Yan and Pengfei Liu
Remote Sens. 2025, 17(7), 1114; https://doi.org/10.3390/rs17071114 - 21 Mar 2025
Cited by 1 | Viewed by 437
Abstract
We incorporated a comprehensive dataset encompassing recent measurements from satellites such as the Macau Science Satgellite-1 (MSS-1), Swarm, and CHAMP, as well as aero and ocean magnetic measurements, alongside ground-based data from 1936 to 2000. This amalgamation is the basis for constructing a [...] Read more.
We incorporated a comprehensive dataset encompassing recent measurements from satellites such as the Macau Science Satgellite-1 (MSS-1), Swarm, and CHAMP, as well as aero and ocean magnetic measurements, alongside ground-based data from 1936 to 2000. This amalgamation is the basis for constructing a lithospheric magnetic field model of the Chinese mainland, employing the three-dimensional Surface Spline (3DSS) model. Additionally, we used the World Digital Magnetic Anomaly Map (WDMAM)-2.1 and CHAOS-7.13 models to address data gaps horizontally and vertically. To evaluate the efficacy of the new model, we compared it not only with established models such as SHA1050, NGDC720, and LCS-1 but also with the new model excluding the MSS-1 data. The results show a high agreement between the 3DSS model and other global models at a spatial resolution of 0.05°. Furthermore, we inspected the rapid variations in the magnetic field with increasing altitude, demonstrating a smooth transition across the altitudes covered by the three satellites. Error analyses reflected the importance of MSS-1 data, which contributed notably to modelling by capturing finer-scale magnetic structures. The increased data availability correlated positively with the model’s accuracy, as evidenced by the Root Mean Square Error (RMSE), registering an optimal value of 0.02 nT. The new model reveals additional geological details in southern Tibet, northeastern Inner Mongolia, and the adjacent areas of Liaoning and Jilin provinces, which are not discernible in other global models. The relationship between these anomalies and heat flow in northeastern China appears less evident, suggesting a complex interplay of orogenic processes and surface mineralogy in shaping these magnetic signatures. Full article
(This article belongs to the Section Satellite Missions for Earth and Planetary Exploration)
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