Search Results (24,333)

Welded joints in API 5L X70 pipeline steel represent critical locations for pipelines intended for hydrogen service because welding can create microstructural inhomogeneity, stress concentrations, and uneven mechanical properties that can promote hydrogen-assisted degradation. In hydrogen-containing environments, these effects may manifest as reduced ductility, loss of fracture resistance, and increased cracking susceptibility, particularly in the weld metal and heat-affected zone. Therefore, welding procedures for X70 intended for hydrogen applications must be evaluated using systematic mechanical testing and microstructural characterization under defined hydrogen exposure conditions. The study investigates the detrimental effects of hydrogen on the mechanical integrity of pipeline materials, focusing on welded joints of the API 5L X70 steel, a candidate material for use in hydrogen-containing environments. The weldability and structural performance of the X70 pipeline steel joints in hydrogen environments, produced using automated multi-pass metal active gas (MAG) welding, was experimentally studied. Welding was performed on a DN800 pipe with precise control over welding parameters. Comprehensive analyses were conducted on the welded joints, including microstructure examinations, hardness measurements, slow strain rate testing in high-pressure gaseous H₂ with a N₂ baseline and fracture toughness testing. In high-pressure hydrogen SSRT showed a moderate reduction in ductility relative to nitrogen, with reduction of area decreasing from 81.2% (N₂) to 69.1 and 71.5% (H₂), while time-to-failure remained comparable (475 min in N₂ vs. 497 and 496 min in H₂) Ultimate tensile strength was not reduced (579 MPa in N₂ vs. 609 and 597 MPa in H₂). Secondary surface cracks were observed only on specimens tested in hydrogen. Fracture mechanics testing after hydrogen exposure yielded K_IH values of 58–59 MPa√m in the weld metal and 57–61 MPa√m in the HAZ, exceeding the 55 MPa√m acceptance threshold applied in this study. The results highlight the necessity of optimized welding techniques and targeted material analyses to ensure the safety and durability of pipelines in hydrogen-rich environments, thereby contributing to the development of reliable infrastructure for sustainable energy systems. Full article

Energy-efficient advanced chemical reactions are essential for accelerating the growth of hydrocarbon economy. Sabatier reaction stands out for its potential to effectively transform carbon dioxide into valuable hydrocarbons and is an asset for long-duration Mars missions. This study explores a novel catalytic approach that harnesses electric field-assisted catalysis to substantially enhance the efficiency of the Sabatier reaction. Application of a dynamically perturbed electric field at 1000 Hz resulted in remarkable enhancements, increasing methane formation rates by over 100% at 350 °C and by 74% at 400 °C. Post-reaction catalyst characterization further revealed reduced blockage of active catalytic surface area under the applied electric field, emphasizing improved catalytic longevity and sustained activity. These results underscore the potential of tailored electric field waveforms to dynamically modulate elementary reaction kinetics and surface processes, positioning electric field-assisted catalysis as a transformative strategy for energy-efficient, cost-effective chemical manufacturing and energy conversion technologies. Full article

Hydrogen is increasingly adopted as a clean energy carrier for storing and transporting low-carbon energy. Achieving a practical volumetric energy density for real-world deployment typically requires compression to several hundred bar, which in turn demands dedicated high-pressure infrastructure. Because valves are indispensable for isolation and flow control within this infrastructure, durable sealing valve materials become a key reliability and safety requirement. This assembly-level screening study compares two valve configurations with different polymer assemblies: EPDM O-rings with PEEK seats/bushing and NBR O-rings with POM seats/bushing. Four new identical 500-bar ball valves were tested (two EPDM/PEEK and two NBR/POM). For each seal configuration, one valve was cycled 5000 times at 500 bar in helium (inert baseline), and a second identical valve was cycled 5000 times at 500 bar in hydrogen to isolate hydrogen effects from mechanical/metallic wear. Leakage was tracked during cycling, and seals were analyzed by SEM/EDX after testing. The EPDM/PEEK configuration remained leak-tight in both gases, with no cracking observed in the elastomer or thermoplastic components. The NBR/POM configuration exhibited POM bushing fracture during cycling and minor external leakage at the stem during the hydrogen phase, accompanied by micro-fissures on the NBR O-ring surface. EDX indicated composition changes after cycling, including oxygen and fluorine enrichment and occasional metallic transfer species, consistent with surface films and deposits. Under the present valve geometry and cycling protocol, EPDM/PEEK provided robust sealing, whereas NBR/POM showed failure modes relevant to high-pressure service. These findings are intended as configuration-level screening evidence to be used in valves rather than as a full qualification of the individual materials. Full article

Escalating climate volatility, particularly the El Niño/Southern Oscillation (ENSO), poses severe operational and financial risks to corporate sustainability in the energy sector. However, quantitative evidence regarding how macro-level climate shocks transmit to micro-level operational performance remains scarce. Integrating dynamic capability and social network theories, this study analyzes a panel of 103 Chinese listed energy firms (2005–2022) using System GMM, mediation, and moderation models. The results indicate that ENSO intensity significantly impairs performance; specifically, a 1 °C rise in sea surface temperature anomalies decreases firms’ return on assets (ROAs) by 0.142%. We identify supply chain resilience as a critical strategic mechanism for climate adaptation, where response capacity acts as the dominant mediating channel, while recovery capacity functions as an independent compensatory mechanism. Conversely, supply network complexity—across horizontal, vertical, and spatial dimensions—amplifies the negative impact of climate disruptions by hindering resource mobility. Heterogeneity analysis reveals that state-owned enterprises exhibit stronger institutional resilience, and firms in southern regions partially offset impacts through hydropower advantages. This study bridges climate science with operations management, offering strategic guidance for managers to configure resilient, sustainable supply chains capable of withstanding environmental turbulence. Full article

This study investigates the operation of an air source heat pump (ASHP) working with combined radiant floor (RF) and fan coil unit (FCU) heating systems in hot summer and cold winter (HSCW) regions. Intermittent heating demands and ASHP sensitivity to supply water temperature in these regions lead to insufficient steady-state assumptions, while experimental evidence on transient heating behavior, thermal comfort development, and operational limits remains limited. In this study, experiments were conducted to analyze six supply water temperatures (ranging from 35 °C to 45 °C) with respect to the system’s dynamic thermal response, vertical air temperature difference, floor surface temperature, power consumption, and coefficient of performance (COP). The results show that start-up heating is dominated by FCU convection, causing pronounced vertical temperature stratification, while radiant heat becomes dominant as the system approaches steady operation. A good vertical air temperature difference with respect to breathing zones and ankle-level temperature differences below 2 °C was achieved after sufficient operating time. Increasing the supply water temperature accelerated the heating response, where the time required for the average indoor temperature to reach 18 °C decreased from 5.5 h at 35 °C to 2.2 h at 45 °C. However, this improvement was accompanied by reduced energy efficiency, with the mean ASHP unit COP declining from 2.5 to 2.3. Excessively high supply temperatures further induced premature indoor overheating and the frequent start–stop cycling of the heat pump, thereby limiting thermal benefits and increasing power demand. These findings provide experimentally grounded insight into the operation and performance limits of ASHP RF–FCU heating systems. Full article

As the boundary between indoor and outdoor spaces, the heat flux of a building envelope is a crucial factor influencing the indoor thermal environment and human thermal comfort, and also an important indicator reflecting the impact of outdoor meteorological factors on the indoor environment. In scenarios involving rapid assessment of existing buildings and engineering projects, the dynamic thermal performance of the building envelope are often affected by factors such as outdoor weather fluctuations, window–wall coupling, wall heat storage, and thermal bridging. To address this issue, this study proposes a dynamic heat flux calculation method that accounts for hysteresis. Simultaneously, the heat conduction equation of the implicit finite difference method (IFDM) and boundary conditions based on wall energy balance are used to optimize the wall surface temperature. An adaptive step size control strategy (Runge–Kutta–Fehlberg) is introduced in the time step setting. Results show that the heat flux R² of the proposed dynamic heat flux calculation method is 0.9207, and the optimized R² is 0.9435, both within an acceptable range for engineering applications. Studies have shown that the simplified framework derived from the heat flux analysis of building envelopes retains the characteristics of wall heat storage and delayed heat release, while effectively solving the window–wall coupling problem and significantly reducing the reliance on computationally expensive numerical methods. This method therefore provides an efficient and scalable technical pathway for thermal performance assessment and energy-retrofit decision support for existing building envelopes. Full article

Bifunctional materials present a promising route to develop advanced devices, yet the dual performance of CoNi₂S₄ nanosheets anchored on a porous scaffold is seldom reported. Herein, we propose a rational fabrication strategy to construct a three-dimensional hierarchical electrode via the in-situ growth of densely aligned CoNi₂S₄ nanosheets on a conductive fabric scaffold. This integrated porous architecture concurrently offers an ultrahigh specific surface area, efficient mass transport, and rapid electron conduction. As a supercapacitor, the electrode achieves a high areal capacitance of 3198 mF cm⁻² at 4 mA cm⁻² and retains 98.1% of its initial capacitance after 1000 cycles at 20 mA cm⁻². As a non-enzymatic glucose sensor, it exhibits outstanding selectivity (<4.1% interference), high sensitivity (1049 μA mM⁻¹ cm⁻²), a wide linear range (1–8 mM), and a low detection limit (1 μM). These results highlight the significant potential of this binder-free, scaffold-supported nanosheet design for advancing integrated energy storage and biosensing systems. Full article

The food packaging industry requires sustainable solutions to reduce plastic waste and replace synthetic additives. This study addresses the need for scalable methods to transform conventional polyethylene terephthalate (PET) packaging into active food preservation systems using natural biocides. Commercial PET packaging was surface-activated using industrial-scale corona treatment, followed by coating with natural biocides—carvacrol (CV) and trans-cinnamaldehyde (tCN). The resulting active packaging materials (PET-CV and PET-tCN) were characterized using XRD, FTIR, SEM, AFM, and desorption kinetics. Packaging properties including mechanical strength, oxygen barrier, antioxidant (DPPH), and antibacterial activity (against S. aureus and E. coli) were evaluated. Real-food preservation tests were conducted using fresh minced pork (4 °C, 6 days) and table olives (23 °C, 21 days), monitoring microbiological (TVC), colorimetric (CIE L*a*b*), and pH changes. Corona treatment successfully anchored both biocides through physical adsorption, with tCN exhibiting stronger surface interaction (desorption energy: 128.0 kJ/mol). Both coatings significantly improved oxygen barrier properties (61% reduction for PET-CV, 80% for PET-tCN). PET-tCN demonstrated superior antibacterial activity (inhibition zones: 15.0 mm against E. coli). In pork preservation, PET-tCN achieved a 2-log reduction in TVC, maintained meat redness (a*: 12.80 vs. 5.10 for control), and stabilized pH. For olives, PET-tCN reduced TVC by 2.35 log cycles and preserved green color. This corona-assisted coating approach, demonstrated here at laboratory scale, successfully transforms inert PET into multi-functional active packaging with potent antimicrobial, antioxidant, and barrier properties, significantly extending food shelf-life and offering a sustainable solution for reducing food waste. Full article

Benefiting from their outstanding porosity, considerable specific surface area, and natural flexibility, cellulose nanofibers (CNFs)/MOF materials have emerged as competitive candidates for advanced flexible energy storage devices. However, conventional CNFs/MOFs aerogels or films often suffer from poor recoverability under compression, bending, and folding, accompanied by severe plastic deformation that compromises the cycling and structural stability of devices. To address this issue, we report a rationally designed flexible PU/CNFs/ZIF-8/PANI composite foam with an interconnected micro-mesoporous structure. Using polyurethane foam as a soft substrate and CNFs/ZIF-8 as building blocks, the composite was fabricated through a combined strategy of impregnation, in situ ZIF-8 growth, hot-pressing, and in situ aniline polymerization with simultaneous etching of the ZIF-8. The incorporation of carboxylated CNFs enhances the hydrophilicity of the PU skeleton. This, in combination with the hot-pressed framework, establishes an interconnected 3D network, thereby effectively preventing the agglomeration of active materials. Meanwhile, the hierarchical pores derived from the sacrificial ZIF-8 template provide abundant electroactive sites, accelerate ion transport, and facilitate high PANI loading. By virtue of this synergistic architectural effect, the resultant electrode achieves a high specific capacitance of 449 F/g at 0.2 A/g, with 97% capacitance retention after 2000 cycles at 5 A/g. Furthermore, the composite foam demonstrates excellent mechanical flexibility, with a tensile strength of 0.87 MPa and an elongation at break of 230%. This work offers a feasible approach for developing high-performance flexible supercapacitors and provides novel perspectives for the rational design of portable energy storage devices. Full article

The efficient recovery of rare earth elements from associated rare-earth-bearing phosphate ores is of paramount importance for expanding the supply of rare earth resources. In contrast to conventional studies that focus on extracting rare earths either from phosphate concentrates or from phosphogypsum generated during the sulfuric acid wet-process, this study takes as its subject the rare-earth-enriched residue—an intermediate product obtained after the selective leaching of phosphorus via the hydrochloric acid route—from a rare-earth-bearing phosphate ore in Zhijin, Guizhou Province. The occurrence states, leaching behavior, and kinetic mechanisms of rare earth elements within this residue were systematically elucidated. Analyses using scanning electron microscopy coupled with energy-dispersive spectroscopy (SEM–EDS) and aberration-corrected scanning transmission electron microscopy (STEM) reveal that rare earth elements are hosted in residual fluorapatite and newly formed CaF₂ through isomorphic substitution. The substitution of REE³⁺ for Ca²⁺ induces lattice contraction in CaF₂, with the interplanar spacing decreasing from 0.27 nm to 0.26 nm. Through single-factor experiments and response surface methodology (RSM) optimization, the optimal leaching conditions were determined to be a temperature of 80 °C, a leaching time of 120 min, a hydrochloric acid dosage of 160% of the theoretical requirement, a solid–liquid ratio of 1:6, and a agitation speed of 500 r·min⁻¹. Under these conditions, the leaching efficiency of rare earth elements reached as high as 92.69%. Kinetic analysis indicates that the leaching process follows the shrinking-core model, with the rate controlled by diffusion through the solid product layer. The apparent activation energy was calculated to be 37.2 kJ·mol⁻¹, characteristic of a diffusion-controlled process. Furthermore, response surface analysis of variance confirms that leaching temperature and time are the most significant factors influencing rare earth leaching. This study elucidates, from multiple perspectives, the leaching mechanism of rare earth elements from enriched residues within a hydrochloric acid system, thereby providing important theoretical support for the efficient recovery and process optimization of rare earth resources from associated phosphate ores. Full article

Continuous unidirectional (UD) thermoplastic composite tapes are increasingly used in aerospace, automotive, and energy applications because of their high specific strength, low weight, recyclability, and compatibility with automated manufacturing. Since final component performance strongly depends on tape quality, reliable defect characterization and detection are essential. In this study, manufacturing-induced defects in polypropylene-based UD tapes reinforced with carbon and glass fibers were investigated using real images acquired directly from laboratory-scale production without synthetic data. Defects related to interfacial integrity, matrix distribution, fiber architecture, and surface irregularities were systematically analyzed, and a practical four-class defect taxonomy was established. To enable automated inspection under limited-data conditions, lightweight YOLOv8, YOLOv11, and the new YOLO26 models were comparatively evaluated using a UD tape-specific augmentation strategy combining physically constrained Albumentations and on-the-fly augmentation. Among the tested models, YOLO26-s achieved the best overall performance, reaching a mean mAP@0.5 of 0.87 ± 0.03, outperforming YOLOv11 (0.83) and YOLOv8 (0.78), with 0.90 precision and 0.85 recall. Interfacial (0.92 mAP) and matrix-related (0.90 mAP) defects were detected most reliably, whereas fiber-related (0.89 mAP) and surface defects (0.79 mAP) remained more challenging, particularly in glass-fiber-reinforced tapes due to transparency-masking effects. The results demonstrate the potential of compact deep learning models for computationally efficient and manufacturing-relevant in-line quality monitoring of UD tape production. Full article

Laser Powder Bed Fusion for metals (PBF-LB/M) is a complex additive manufacturing process in which metal powder is selectively melted layer-by-layer to fabricate 3D parts. Process parameters critically influence the resulting microstructure in nickel alloys, with features such as melt pool marks, grain size and orientation, porosity, and cracks serving as key process signatures. These features are typically analyzed post-process to identify suboptimal conditions. This research aims to develop automated post-process measurement and analysis techniques using image processing, pattern recognition, and statistical learning to correlate process parameters with part quality. Optical microscopy images of build surfaces are analyzed using machine learning algorithms to evaluate porosity, grain size, and relative density in fabricated test coupons. Effect plots are generated to identify trends related to increasing energy density. A novel deep learning approach based on Mask R-CNN is used to detect and segment melt pool regions in optical microscopy images. From the segmented regions, melt pool dimensions—such as width, depth, and area—are extracted using bounding geometry coordinates. Manually labeled images (Type I and Type II) are used to train the model. A comparison between ResNet-50 and ResNet-101 backbones shows that the ResNet-50-based model (Model 2) achieves superior performance, with lower training loss (0.1781 vs. 0.1907) and validation loss (8.6140 vs. 9.4228). Quantitative evaluation using the Jaccard index, precision, and recall metrics shows that the ResNet-101 backbone outperforms ResNet-50, achieving about 4% higher mean Intersection-over-Union, with values of 0.85 for Type I and 0.82 for Type II melt pools, where Type I is detected more accurately due to its more regular morphology and clearer boundaries. By extending Faster R-CNNs with a mask prediction branch, the method allows for precise melt pool measurements, providing valuable insights into process quality and dimensional accuracy, and aiding in the detection of defects in PBF-LB-fabricated parts. Full article

Rocky shores are characterized by rough, multi-scale bathymetric variations that result in enhanced wave energy dissipation by bottom friction compared to sandy beaches. Realistic SWAN simulations of surface gravity waves across the rocky shores of Monterey (CA, USA) are conducted, and model results are compared to 20 inner-shelf observational sites spanning 34–5 m water depth. The wave field was highly variable during the study, including alternately low energy waves dominated by southern swell and higher energy local waves aligned with strong north-westerly winds. Including a modified bottom friction parameterization is required for the model to reproduce bulk wave statistics with high skill across the entire inner shelf. The SWAN simulation with the default bottom friction parameterization overestimates significant wave height relative to observations because the friction factor $f_e$ parameterization has a maximum value of 0.3. Additional simulations included two empirical formulations relating $f_e$ to the normalized wave excursion $A_b/k_N$ in the large roughness regime $A_b/k_N<1$. Both simulations incorporate a higher $f_e$ that is required to model strong bottom friction dissipation over rocky seabeds. The higher friction factors, with 80% falling within the range 0.43 to 5.38, are associated with variability in the normalized orbital excursion within $0.1<A_b/k_N<1$. This range corresponds to a large bottom roughness length scale, $k_N=0.5$ m, characteristic of rocky shore environments. Full article

This work focuses on the study of tribo-mechanical and microstructural properties of TiCN/ZrCN multilayer coatings with a modulation period of 12 nm, obtained by a conventional cathodic arc technique. The coatings were deposited at a temperature of 320 °C using nitrogen and methane reactive gases (N₂/CH₄) mixture in three different proportions. Surface morphology, composition, hardness, adhesion, friction and wear behavior were studied using atomic force microscopy, scanning electron microscopy with energy dispersive spectroscopy, X-ray diffraction, Raman spectroscopy, nanoindentation, and scratch and wear tests. The analysis of the coating composition revealed a strict dependence of the carbon content on the CH₄ flow rate. It was found that the coatings with a carbon content of 14.6 at.% and 15.9 at.% consist of crystalline TiZr (C,N) with the presence of amorphous carbon. All the studied TiCN/ZrCN coatings showed improved tribo-mechanical properties compared to TiN/ZrN multilayers obtained under the same deposition conditions. The highest hardness of 40 GPa was obtained for the coating deposited at a N₂/CH₄ flow rate of 370/100 sccm. The lowest wear rate of 3.16 × 10⁻⁶ mm³/N·m under dry sliding conditions was observed in the multilayer coatings deposited at the N₂/CH₄ flow rates of 330/140 sccm. Full article

Vortex generators (VGs) are considered in this study as an effective means of controlling the boundary-layer structure and suppressing flow separation on the suction sides of wind turbine blades. An original geometry of a surface-mounted VG has been developed and experimentally investigated, providing a stable modification of the near-wall flow over a wide range of incoming flow velocities. The aerodynamic effect is attributed to the formation of spatially diverging vortex structures that enhance momentum transfer from the outer flow region toward the near-wall layer, thereby increasing the energy level of the boundary layer. This results in an extension of the attached-flow region and an increase in the mean flow velocity over the suction side of the airfoil by up to 6.5%. The proposed configuration enables a 15% increase in the installation spacing of surface-mounted VGs without loss of control efficiency. Experimental investigations were carried out in a subsonic aerodynamic facility using the Particle Image Velocimetry (PIV) method at free-stream velocities of up to 30 m/s. The obtained data will be used for the development and validation of a mathematical model intended for parametric studies of the influence of surface-mounted VGs on various wind turbine blade airfoils under a wide range of atmospheric turbulence conditions. Full article