Search Results (153)

This study employs a multi-technique approach to elucidate how graphene incorporation affects phase formation, microstructure, and thermal behavior in PVA-assisted sol–gel synthesized Ca_2.95Eu_0.05Co₄O_x nanomaterials. XRD confirms the preservation of the primary phases (hexagonal CaCO₃ and cubic CoO) alongside a distinct graphene (002) reflection; a systematic low-angle shift of the calcite (104) peak evidences partial relaxation of residual lattice strain with increasing graphene content, while Scherrer analysis indicates tunable crystallite size. Raman spectroscopy corroborates graphene incorporation through pronounced D (~1300 cm⁻¹) and G (~1580 cm⁻¹) bands and supports the XRD-identified phase coexistence via cobalt-oxide and calcite vibrations in the 200–700 cm⁻¹ region, also indicating increased defect/disorder with graphene loading. SEM shows grain refinement, denser/bridged lamellar textures, and reduced porosity at low–moderate graphene contents (1–3 wt.%), contrasted by agglomeration-driven heterogeneity at higher loadings (5–7 wt.%). EDX reveals increasing carbon with Ca/Co redistribution at accessible surfaces, and TG–DSC corroborates the removal of oxygen-containing groups and oxidative combustion of graphene at mid temperatures. Collectively, Raman–XRD-consistent evidence demonstrates that graphene provides a tunable handle over lattice strain, crystallite size, and grain-boundary architecture, establishing a processing–composition basis for optimizing functional (e.g., electrical/thermoelectric) performance. Full article

During the homogenization process of lithium battery slurry, the slurry shearing process causes the surface of the homogenization equipment to wear and generate metal containing debris, which poses a risk of inducing battery self-discharge and even explosion. Therefore, inhibiting wear of homogenizing equipment is imperative, and systematic investigation into the wear behavior and underlying mechanisms of SUS304 stainless steel during homogenization is urgently required. In this study, lithium iron phosphate (LFP) and lithium nickel cobalt manganese oxide (NCM) cathode slurries were used as research objects. Changes in surface parameters, microstructure, and elemental composition of the wear region on SUS304 stainless steel under different working conditions were characterized. The results indicate that in the SUS304-lithium-ion battery slurry system, the potential wear mechanism of SUS304 gradually evolves with changes in load and rotational speed, following the order: adhesive wear (low speed, low load) → abrasive wear (medium speed, high load) → fatigue wear (high speed). Under high-load and high-rotational-speed conditions, oxidative corrosion wear on the ball–disc contact surface is particularly pronounced. Additionally, wear of SUS304 is more severe in the LFP slurry system compared to the NCM system. Macroscopic experiments also revealed that the speed effect is a core factor influencing the wear of SUS304, and the increase in its wear rate is more than twice that caused by the load effect. This study helps to clarify the wear behavior and wear mechanism evolution of homogenization equipment during the lithium battery homogenization process, providing data support and optimization direction for subsequent material screening and surface strengthening treatment of homogenization equipment components. Full article

The surging demand for lithium-ion batteries (LIBs) has intensified the need for sustainable recovery of critical metals such as lithium, manganese, cobalt, and nickel from spent cathodes. While conventional hydrometallurgical and pyrometallurgical methods are widely used, they involve high energy consumption, hazardous waste generation, and complex processing steps, underscoring the urgency of developing eco-friendly alternatives. This study presents a novel, water-enhanced deep eutectic solvent (DES) system composed of choline chloride and D-glucose for the efficient leaching of valuable metals from spent LiMn-based battery cathodes. The DES was synthesized under mild conditions and applied to dissolve cathode powder, with leaching performance optimized by varying temperature and duration. Under optimal conditions (100 °C, 24 h), exceptional recovery efficiencies were achieved: 98.9% for lithium, 98.4% for manganese, and 71.7% for nickel. Material characterization using X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), and inductively coupled plasma mass spectrometer (ICP-MS) confirm effective phase dissolution and metal release. Although this DES system requires relatively higher temperature and longer reaction time compared to traditional acid leaching, it offers clear advantages in terms of non-toxicity, biodegradability, and elimination of strong oxidizing agents. These results demonstrate the potential of water-enhanced choline chloride–glucose DES as a green alternative for future development in sustainable battery recycling, supporting circular economy objectives. Full article

Addressing the urgent need for robust and sustainable catalysts to detoxify nitroaromatic pollutants, this study introduces a novel approach for synthesizing cobalt oxide nanocomposites via pyrolysis of cobalt benzene-1,3,5-tricarboxylate. By integrating porous carbon (PC) and nano silica (NS) supports with Co₃O₄ to form (Co₃O₄/PC) and (Co₃O₄/NS), we achieved precise morphological control, as evidenced by SEM and TEM analysis. SEM revealed 80–500 nm Co₃O₄ microspheres, 300 nm Co₃O₄/PC microfibers, and 2–5 µm Co₃O₄/NS spheres composed of 100 nm nanospheres. TEM further confirmed the presence of ~15 nm nanoparticles. Additionally, FTIR spectra exhibited characteristic Co–O bands at 550 and 650 cm⁻¹, while UV–Vis absorption bands appeared in the range of 450–550 nm, confirming the formation of cobalt oxide structures. Catalytic assays toward p-nitrophenol reduction revealed exceptional kinetics (k = 0.459, 0.405, and 0.384 min⁻¹) and high turnover numbers (TON = 5.1, 6.7, and 6.3 mg 4-NP reduced per mg of catalyst), outperforming most of the recently reported systems. Notably, both supported catalysts retained over 95% activity after two regeneration cycles. These findings not only fill a gap in the development of efficient, regenerable cobalt-based catalysts, but also pave the way for practical applications in environmental remediation. Full article

This study presents a comprehensive characterization of monometallic (Co or Cu) and bimetallic (Co-Cu) catalysts supported on cerium oxide (CeO₂). XRD and TEM analyses revealed that crystallinity decreases after reduction and that metal dispersion is highly dependent on composition, with cobalt exhibiting greater dispersion than copper. The results confirmed a strong interaction between the metals and CeO₂, which alters the ceria structure and facilitates the reduction of the metal oxides. H₂-TPR and XPS data indicated that monometallic and the bimetallic 15Cu15Co catalysts achieved nearly complete reduction, whereas other bimetallic catalysts did not. Furthermore, CO chemisorption and H₂-TPD demonstrated that the hydrogen activation capacity correlates with the degree of catalyst reduction. Notably, bimetallic catalysts did not show enhanced hydrogen activation compared to their monometallic counterparts. This suggests that the dispersion and metal–support interaction are more critical factors for catalytic activity in this system than the formation of metal alloys. Although the furfural conversion was complete, the selectivity depended greatly on the catalyst composition. The 30Co_R catalyst was most selective for 1,5-pentanediol (38.4%), the 30Cu_R catalyst for 1,2-pentanediol (22.1%), and the bimetallic catalysts for THFA. Reutilising the 30Co_R catalyst after five catalytic cycles resulted in a gradual reduction in the selectivity of 1,5-pentanediol. Full article

Among various H₂ production methods, splitting water using renewable electricity for H₂ production is regarded as a promising approach due to its high efficiency and zero carbon emissions. The oxygen evolution reaction (OER) is an important part of splitting water, but also the main bottleneck. The anodic oxygen evolution reaction (OER) for water electrolysis technology involves multi-electron/proton transfer and has sluggish reaction kinetics, which is the key obstacle to the overall efficiency of electrolyzing water. Therefore, it is necessary to develop highly efficient and cheap OER electrocatalysts to drive overall water splitting. Herein, a series of efficient RuO₂-Co₃O₄ composites were synthesized via a straightforward three-step process comprising solvothermal synthesis, ion exchange, and calcination. The results indicate that using 10 mg of RuCl₃·xH₂O and 15 mg of Co-MOF precursor in the second ion exchange step is the most effective way to acquire the Co₃O₄-RuO₂-10 (RCO-10) composite with the largest specific area and the best electrocatalytic performance after the calcination process. The optimal Co₃O₄-RuO₂-10 composite powder catalyst displays low overpotential (η₁₀ = 272 mV), a small Tafel slope (64.64 mV dec⁻¹), and good electrochemical stability in alkaline electrolyte; the overall performance of Co₃O₄-RuO₂-10 surpasses that of many related cobalt-based oxide catalysts. Furthermore, through integration with a carbon cloth substrate, Co₃O₄-RuO₂-10/CC can be directly used as a self-supporting electrode with high stability. This work presents a straightforward method to design Co₃O₄-RuO₂ composite array catalysts for high-performance electrocatalytic OER performance. Full article

Industrial catalysts are accelerating the global transition toward renewable energy, serving as enablers for innovative technologies that enhance efficiency, lower costs, and improve environmental sustainability. This review explores the pivotal roles of industrial catalysts in hydrogen production, biofuel generation, and biomass conversion, highlighting their transformative impact on renewable energy systems. Precious-metal-based electrocatalysts such as ruthenium (Ru), iridium (Ir), and platinum (Pt) demonstrate high efficiency but face challenges due to their cost and stability. Alternatives like nickel-cobalt oxide (NiCo₂O₄) and Ti₃C₂ MXene materials show promise in addressing these limitations, enabling cost-effective and scalable hydrogen production. Additionally, nickel-based catalysts supported on alumina optimize SMR, reducing coke formation and improving efficiency. In biofuel production, heterogeneous catalysts play a crucial role in converting biomass into valuable fuels. Co-based bimetallic catalysts enhance hydrodeoxygenation (HDO) processes, improving the yield of biofuels like dimethylfuran (DMF) and γ-valerolactone (GVL). Innovative materials such as biochar, red mud, and metal–organic frameworks (MOFs) facilitate sustainable waste-to-fuel conversion and biodiesel production, offering environmental and economic benefits. Power-to-X technologies, which convert renewable electricity into chemical energy carriers like hydrogen and synthetic fuels, rely on advanced catalysts to improve reaction rates, selectivity, and energy efficiency. Innovations in non-precious metal catalysts, nanostructured materials, and defect-engineered catalysts provide solutions for sustainable energy systems. These advancements promise to enhance efficiency, reduce environmental footprints, and ensure the viability of renewable energy technologies. Full article

Transition metal-based catalysts designed for efficient urea oxidation reactions (UOR) are essential for hydrogen production via urea-assisted water electrolysis. A series of amorphous nickel–cobalt boride catalysts supported on nickel foam were in situ synthesized via a stepwise chemical deposition method (SCDM). The systematic investigation focused on the relationships between synthesis parameters (deposition cycles, reactant feed ratio), morphological characteristics, and UOR performance. Notably, the optimized Co-NiB@NF catalyst exhibits a porous hierarchical architecture composed of metallic nanoparticles encapsulated by surface-wrinkled nanosheets, forming abundant exposed active sites. Electrochemical measurements demonstrate that this catalyst requires a low cell potential of 1.29 V to achieve a current density of 10 mA cm⁻². Moreover, it maintains 83% of the initial current density after 10 h of continuous electrolysis, highlighting its superior durability. The structural-property relationship revealed here provides valuable insights into the rational design of efficient amorphous boride catalysts for urea-assisted hydrogen production. Full article

Epoxide deoxygenation by photocatalysis was explored using Au-Co alloy nanoparticles supported on ZrO₂ under visible light irradiation. The active metals were deposited on commercial monoclinic ZrO₂ by chemical impregnation to achieve controlled mass ratios of gold and cobalt in the alloy nanoparticles. The characterisation of the alloy nanoparticles confirmed the technique produced an average particle size of 4.50 ± 0.29 nm. Catalysts containing pure 3% Au and different Au-Co metal ratios attached to the ZrO₂ induced the deoxygenation of styrene oxide in an isopropanol solvent medium. Only 20 mg of pure Au/ZrO₂ catalyst gave a 99% yield of styrene at an 80 °C temperature within 16 h under visible light irradiation (400–800 nm). Au-Co/ZrO₂ catalysts generally induced conversion to styrene under the same conditions below 60 °C. Above 60 °C, a new reaction pathway was observed to favour a different product over Au-Co/ZrO₂, which was identified as styrene glycol. This study developed a new approach to the synthesis of styrene glycol, a molecule that has many useful applications in the chemical and polymer industries. Surface-enhanced Raman spectroscopic (SERS) studies and electron paramagnetic resonance spectroscopic (EPR) studies identified changes in the reaction mechanism and pathway upon increasing the cobalt molar ratio in the Au-Co alloy catalysts. Full article

A “thermal-annealing vacancy-filling” synthesis strategy was developed to engineer cobalt single-atom catalysts (Co-MoS₂/RGO) for exceptional hydrogen evolution reaction (HER) performance. By anchoring atomic Co onto Frenkel defect-engineered MoS₂ nanosheets supported by reduced graphene oxide (RGO), we achieved simultaneous optimization of catalytic stability, electrical conductivity, and active site accessibility. The optimized Co₃-MoS₂/RGO hybrid demonstrates remarkable alkaline HER activity, requiring only 94.0 mV overpotential to achieve 10 mA cm⁻² current density while maintaining excellent durability over extended operation. The atomically dispersed Co promoted HER kinetics through electronic structure modulation of MoS₂ basal planes, creation of catalytic active centers, and defect-mediated synergies. The RGO further contributed to performance enhancement by preventing nanosheet aggregation, facilitating charge transfer, and exposing active sites. This defect engineering strategy provides a facile method for developing cost-effective, stable, and high-performance electrocatalysts for sustainable hydrogen production. Full article

The cobalt crystalline islands (Co_cryst) were electrochemically deposited onto a glassy carbon (GC) support and then modified by a facile spontaneous deposition of platinum. The electrocatalytic activity of the resulting Co_cryst-Pt core-shell catalyst was evaluated for the oxygen reduction reaction (ORR) in an alkaline medium. The XRD characterization of the Co_cryst-Pt islands revealed that the cobalt core had a hexagonal close-packed (hcp) crystalline structure, and that the platinum shell exhibited a crystalline structure with a preferential (111) orientation. SEM images showed that the average lateral size of the Co_cryst islands was 1.17 μm, which increased to 1.32 μm after adding platinum. The XPS analysis indicated that the outer layer of the bulk metallic Co_cryst islands was fully oxidized. During the spontaneous deposition of platinum, the outer Co(OH)₂ layer was dissolved, leaving the cobalt core in a metallic state, while the platinum shell remained only partially oxidized. The high electrochemically active surface area of the Co_cryst-Pt/GC electrode, along with a suitable crystalline structure of the Co_cryst-Pt islands, contributes to enhancing its ORR activity by providing a greater number of surface active sites for oxygen adsorption and subsequent reduction. The ORR on the Co_cryst-Pt catalyst occurs via a four-electron reaction pathway, with onset and half-wave potentials of 1.07 V and 0.87 V, respectively, which exceed those of polycrystalline platinum and a commercial benchmark Pt/C. Full article

The removal of polychlorinated dibenzo-p-dioxins (PCDDs) via advanced oxidation processes (AOPs) poses a significant challenge due to their high toxicity and chemical stability. In this study, a series of well-dispersed cobalt nanoparticles supported on carbon nitrides (xCoCNs) was synthesized to activate peroxymonosulfate (PMS) for 2,8-dichlorodibenzo-p-dioxin (2,8-DCDD) degradation under visible light. The catalysts prepared were characterized using SEM, XPS, photoluminescence (PL), and UV-Vis diffuse reflectance spectroscopy (UV-Vis DRS). Among them, 2CoCN with an optimal Co content exhibited the highest photocatalytic efficiency, achieving 90.5% degradation of 2,8-DCDD within 160 min under visible light/persulfate oxidation (Vis+PMS+2CoCN system). Compared with other catalysts, 2CoCN exhibited superior optical performance and a narrower bandgap, enabling efficient excitation under visible light (Vis). Notably, all xCoCNs demonstrated pH adaptability, achieving complete degradation of 2,8-DCDD under neutral conditions (pH = 7) without additional acid/alkali adjustment. Through rigorous free radical capture experiments, it was demonstrated that SO₄^•−, ^•OH and ¹O₂ were the primary reactive oxygen species (ROS) in the Vis+PMS+2CoCN system. The catalyst exhibited excellent reusability, with stable activity retained over five cycles. Based on these findings, degradation pathways and mechanisms of 2,8-DCDD in the 2CoCN+Vis+PMS system were proposed. This study presents an effective approach for PCDD abatement in wastewater treatment applications. Full article

The development of efficient, sustainable, and cost-effective catalysts is crucial for energy storage technologies, such as zinc–air batteries (ZABs). These batteries require bifunctional catalysts capable of efficiently and selectively catalyzing oxygen redox reactions. However, the high cost and low selectivity of conventional catalysts hinder the large-scale integration of ZABs into the electric grid. This study presents binder-free Fe-based bifunctional electrocatalysts synthesized via a sol–gel method, followed by thermal treatment under ammonia flow. Supported on nickel foam, the catalyst exhibits enhanced activity for both the oxygen reduction reaction (ORR) and oxygen evolution reaction (OER), essential for ZAB operation. This work addresses two critical challenges in the development of ZABs: first, the replacement of costly cobalt or platinum-group-metal (PGM)-based catalysts with an efficient alternative; second, the achievement of prolonged battery performance under real conditions without passivation. Structural analysis confirms the integration of iron nitrides, oxides, and carbon, resulting in high conductivity and catalytic stability without relying on precious or cobalt-based metals. Electrochemical tests reveal that the catalyst calcined at 800 °C delivers superior performance, achieving a four-electron ORR mechanism and prolonged operational life compared to its 900 °C counterpart. Both catalysts outperform conventional Pt/C-RuO₂ systems in stability and selective bifunctionality, offering a more sustainable and cost-effective alternative. The innovative combination of nitrogen, carbon, and iron compounds overcomes limitations associated with traditional materials, paving the way for scalable, high-performance applications in renewable energy storage. This work underscores the potential of transition metal-based catalysts in advancing the commercial viability of ZABs. Full article

A growing interest in novel noble metal-free electrocatalysts is fuelled by the pressing need to overcome the drastic demand for sustainable energy sources. To this end, the oxygen evolution reaction (OER) utilising transition metal oxide–carbon composites in alkaline media is considered a robust technology. In many such systems, carbon is used as a conductive additive or support, and the interactions between carbon support materials and the active phase affect the efficiency of the electrocatalyst. Cobalt forms some of the most active and stable electrocatalysts for OER. In carbon-supported systems, the dispersion of the cobalt phase on the carbon surface is a key factor in influencing the catalyst activity in water-splitting reactions. In this study, a low-temperature plasma treatment is used to boost the efficiency of the cobalt active phase by functionalising the carbon support with various oxygen groups. We used a simple deposition–precipitation method to obtain cobalt hydroxide active phase over graphene nanoparticles. The activation of graphene nanoparticles with oxygen plasma allowed us to obtain a catalyst that showed only 317 mV@10 mA·cm⁻². More importantly, in the series of plasma-activated samples, the OER activity was very high in a range of cobalt phase loadings, yielding a material with 2.4 wt.% of cobalt and an overpotential of only 327 mV@10 mA·cm⁻². The results indicate that plasma activation of GNP support maximises the usage of the transition metal active phase, which allows for an improvement in area-normalised and a dramatic improvement in the mass-normalised OER electrocatalytic activity. Full article

This study explores the synthesis and characterization of platinum (Pt), nickel (Ni), and cobalt (Co)-based electrocatalysts using the sol–gel method. The focus is on the effect of different support materials on the catalytic performance in alkaline media. The sol–gel technique enables the production of highly uniform electrocatalysts, supported on carbon-based substrates, metal oxides, and conductive polymers. Various characterization techniques, including X-ray diffraction (XRD) and scanning electron microscopy (SEM), were used to analyze the structure of the synthesized materials, while their electrochemical properties, which are relevant to their application in unitized regenerative fuel cells (URFCs), were investigated using cyclic voltammetry (CV) and linear sweep voltammetry (LSV). This hydrogen energy-converting device integrates water electrolyzers and fuel cells into a single system, reducing weight, volume, and cost. However, their performance is constrained by the electrocatalyst’s oxygen bifunctional activity. To improve URFC efficiency, an ideal electrocatalyst should exhibit high oxygen evolution (OER) and oxygen reduction (ORR) activity with a low bifunctionality index (BI). The present study evaluated the prepared electrocatalysts in an alkaline medium, finding that Pt25-Co75/XC72R and Pt75-Co25/N82 demonstrated promising bifunctional activity. The results suggest that these electrocatalysts are well-suited for both electrolysis and fuel cell operation in anion exchange membrane-unitized regenerative fuel cells (AEM-URFCs), contributing to improved round-trip efficiency. Full article