Search Results (27)

To address the challenge of assessing the thickness uniformity of epoxy asphalt layers on steel bridge decks, three-dimensional ground-penetrating radar (3D-GPR) was employed for non-destructive, full cross-sectional detection of the pavement layer’s thickness. The antenna array spacing was optimized using the common midpoint (CMP) method, enabling precise measurement of the relative permittivity of epoxy asphalt mixtures. A significant correlation between relative permittivity and the void ratio was established, providing a novel approach to identifying areas prone to coarse segregation and early-stage water damage. Grayscale maps of the thickness distribution enabled precise detection of regions with acceptable, under-thickness and over-thickness values. The uniformity of construction thickness was quantitatively evaluated using standard deviations and coefficients of variation. Results indicated that when the coefficient exceeds 12%, improvements in the pavement construction process are necessary. This research demonstrates the capability of 3D-GPR to effectively detect thickness variations, offering a valuable tool for enhancing pavement paving and compaction practices on steel bridge decks. Full article

Unlike conventional asphalt pavements, steel bridge deck pavement (SBDP) is directly constructed on orthotropic steel deck plates characterized by relatively low flexural stiffness, rendering it more susceptible to rutting deformation under elevated temperatures and repeated loading. To investigate the mesoscopic mechanism underlying rutting formation in SBDP, a three-dimensional (3D) discrete–continuous coupled model of a steel–asphalt composite structural specimen (SACSS) was developed and employed to conduct virtual rutting simulations, which were subsequently validated against laboratory test results. The impact of surface cracking on rutting progression was then explored. In addition, the spatial motion and contact interactions of particles during the rutting process were monitored and analyzed. The influence of steel plate stiffness on the rutting resistance of SBDP was also evaluated. The numerical analyses yielded the following key findings: (1) Under three steel–asphalt interface bonding (SAIB) failure conditions (0%, 17%, and 100%), the virtual simulation results exhibited strong agreement with experimental trends in rutting depth over time, thereby confirming the validity and reliability of the coupled modeling approach. (2) At 30 °C, the presence of surface cracks is found to increase the rutting depth by 35.77%, whereas this effect is mitigated at 45 °C. (3) The meso-mechanical mechanisms governing rutting deformation in SBDP are further elucidated under different temperature conditions. (4) Moreover, at elevated temperatures, the use of a steel plate with an elastic modulus of 206 MPa effectively inhibit rutting development. This study offers mesoscopic-level insights into the effects of temperature, SAIB conditions, steel plate stiffness, and surface cracking on the macroscopic rutting behavior of SBDP, thereby providing a theoretical foundation for the design and optimization of long-lasting SBDPs. Full article

Epoxy asphalt, as a thermosetting and thermoplastic polymer composite material, has been widely used for steel bridge decks and specialty pavements due to its road performance, thermal stability, rutting resistance, and durability. However, the poor compatibility between epoxy resin binder and asphalt, due to the difference in chemical structure, polarity, and solubleness, severely restricts their practical applications in the construction of bridges and roads. Herein, we proposed a facial method to strengthen their compatibility by blending the poly(styrene-butadiene-styrene)-modified carbon nanotubes (SBS-CNTs) in the composite. The SBS-CNTs were found to evenly disperse in epoxy asphalt matrix with the epoxy resin contents of 10%–30% and could form the three-dimensional bi-continuous cross-linked structure at 30%. Moreover, the addition of epoxy resin increased the glass transition temperature (Tg) and enhanced the high-temperature shear capacity and tensile strength (over an order of magnitudes) of SBS-CNT-modified asphalt, which showed high potential for applications in the construction of bridges and roads, providing an alternative approach for improving the performance of epoxy asphalt. Full article

In recent years, fatigue cracking in orthotropic steel bridge deck pavements has become a significant concern, so the investigation of the mechanical response of the pavement layer has become a central focus in pavement structure design. This experiment subjected a full-scale specimen to a constant amplitude dynamic load of 60 kN to 300 kN over 2 million cycles. Throughout the testing, a circulating water bath elevated the temperature of the pavement layer from 15 °C to 50 °C. Key locations were monitored for strain and deflection data, facilitating an investigation into the mechanical response of the epoxy asphalt pavement system under the effects of temperature and load. The results indicate that the maximum transverse strain at the bottom of the steel deck occurs at the U-rib weld aligned with the load center, reaching 190% of the initial loading strain. Meanwhile, the maximum transverse strain on the pavement surface is observed at the U-rib weld adjacent to the loaded area, measuring 167% of the initial strain. The maximum longitudinal strain is lower than the maximum transverse strain. In the load zone, the longitudinal strain between the U-ribs exceeds that at the U-rib weld. Both transverse strain and relative deflection increase as the load intensifies. The relationship between transverse strain and applied load is characterized by an exponential function, while deflection exhibits a cubic relationship with the applied load. Elevated temperatures also contribute to increased transverse strains at both the bottom of the steel deck and the pavement surface, following an exponential trend. Relative deflection is primarily influenced by the applied load and remains relatively unaffected by temperature variations. When accounting for the coupling of load and temperature, the maximum transverse strains at both the bottom of the steel deck and the pavement surface can be modeled as an exponential function of the independent variables: load and temperature. Full article

Given the dominant failure mode of steel bridge deck pavement layers, which is flexural–tensile damage, the dynamic modulus parameters conventionally determined through uniaxial compression testing are found to be inadequate for the design or performance analysis of these layers. In order to simulate the actual stress of a pavement structure under wheel load, the four-point bending fatigue test method and uniaxial compression test method are used to measure the dynamic modulus of an epoxy asphalt mixture, and the differences between the two test methods are analyzed. Furthermore, the four-point bending fatigue test is employed to investigate the dynamic modulus and phase angle properties across varying temperatures and frequencies, facilitating the creation of master curves for these properties and utilizing Sigmoidal models to correlate dynamic modulus data at diverse temperature conditions. This study delves into the influence of epoxy resin content, mixture composition, and aging on the dynamic modulus. The experimental results show that the dynamic modulus measured by uniaxial compression exceeds that obtained from bending fatigue tests, with the difference initially increasing and then decreasing as temperature rises. This discrepancy significantly impacts the mechanical calculations of pavement layers, underscoring the importance of selecting the appropriate testing method. Temperature, frequency, and epoxy resin content have pronounced effects on the viscoelastic properties of the mixtures. Specifically, as temperature increases, the dynamic modulus undergoes a decrease, whereas the phase angle exhibits an increase. Additionally, the dynamic modulus augments with an increase in loading frequency, while the phase angle exhibits varied trends with frequency shifts across different temperatures. Both the WLF and Sigmoidal models are effective in constructing master curve representations for the dynamic flexural modulus and phase angle. The incorporation of epoxy resin transforms asphalt from a primarily viscous to a more elastic material, significantly enhancing the viscoelastic properties of the mixture. Notably, mixtures with 50% and 60% epoxy resin content exhibit comparable dynamic moduli and phase angles, while displaying notably superior performance compared to those with 40% epoxy resin content. For large-scale steel bridge deck pavement, 50% epoxy resin content is recommended. Moreover, epoxy asphalt mixtures demonstrate robust aging resistance, with minimal variations in the dynamic modulus and phase angle before and after aging. The research results can enable the acquisition of dynamic modulus and phase angle data in the whole temperature domain and the whole frequency domain, and provide reliable mixed performance parameters for the study of different application environmental performance of steel bridge deck pavement. Full article

The decks of steel–concrete composite bridges are constantly exposed to severe environmental conditions, which frequently give rise to significant issues, including cracks and holes. These problems occur due to the formation of blisters under the paving layer with waterproofing membranes. This paper aims to delve into the characteristics of blisters during their expansion and propagation stages. Additionally, it proposes a rating index and a simplified calculation formula to assess the interface propagation performance of bridge deck pavement. To achieve this, the research group developed a simulated blister test device and employed the digital image correlation (DIC) technique. The study investigated the impact of pavement structure, waterproofing layer, and air voids on blister propagation behavior. It was discovered that the pavement blister test encompassed two distinct stages: expansion and propagation. Furthermore, the SMA-13 asphalt mixture exhibited slightly superior resistance to blistering compared to AC-13. It was also observed that when the mixture void ratio is less than 3.5%, it becomes more susceptible to blistering deformation, ultimately leading to debonding damage. Among the waterproofing materials tested, SBS-modified emulsified asphalt demonstrated the weakest adhesion to cement concrete substrates, while SBS-modified asphalt performed slightly better than rubberized asphalt. Full article

The persistence of pothole maintenance represents an enduring challenge. Past studies have largely concentrated on the materials and techniques used for remediation, with a lack of attention given to the pothole interface. This paper employed epoxy asphalt rubber (EAR-10) as the repair material, exploring the impact of coupled temperature-dynamic loading on the mechanical response of the interface. Finite element modelling (FEM), adopting the viscoelastic characteristics of EAR-10, was deployed to investigate the mechanical response of the interface under three temperature service conditions high, medium, and low when a dynamic load traversed the pothole. The stress variations in the interface at various inclinations and thicknesses of the repair blocks were also studied. In addition, the comparative analysis of high-temperature rut resistance for powdered rubber composite-modified asphalt and SBS modified asphalt was conducted via the multiple stress examination in terms of its high-temperature resilience, resistance to moisture-induced damage, and fatigue life by employing the asphalt mixture rutting test, low-temperature bending test on small beams, and the water immersion Marshall stability test, respectively. The repair efficacy of EAR-10 was appraised through post-repair water immersion rutting tests and bending tests on composite structural small beams. The results indicated that incorporating coupled temperature-dynamic loading led to a considerable increase in stress, particularly under low-temperature service conditions. An inclination angle of 30 degrees was found to be optimal for the interface. The research methodology presented here is pertinent to guiding the pothole repair in the steel bridge pavement, ensuring the strength and durability of the interface rivals that of newly constructed layers. Full article

The paving layer on the steel box girder bridge deck is widely used when constructing pavements for steel bridges. Owing to the orthotropic feature of steel decks, a transverse clapboard and rib can lead to a concentration of stress. Consequently, fatigue cracks are often identified in asphalt concrete pavement layers due to re-compaction caused by heavy vehicles. This study aims to derive an evaluation method of fatigue life for asphalt pavement based on the inhomogeneous Poisson stochastic process in view of the highly random and uncertain working conditions of layered composite structures. According to the inhomogeneous Poisson stochastic process, along with Miner’s fatigue damage accumulation theory and the linear elastic fracture mechanics theory, the fatigue life formula could be deduced. Meanwhile, fatigue experiments for asphalt concrete are designed to investigate the correlation between the theoretical formula and the actual fatigue damage life of the material. Compared with the test, the accuracy error is within 10%, which is better than other traditional methods. Therefore, the fatigue life prediction model could better reflect the loading order effect and the interaction between loads, providing a new path for the fatigue reliability design of steel bridge deck asphalt pavement. Full article

The extended finite element method (XFEM) was employed for the computational modeling of internal defects within a bond layer. Furthermore, a cohesive zone model (CZM) was implemented to characterize the behavior of the bond layer in response to interactions at both the bond layer/steel plate and bond layer/asphalt paving layer interfaces. The coupling of XFEM and CZM was used for a comprehensive analysis of crack propagation within the bond layer as well as the assessment of phenomena associated with interfacial debonding and delamination. The feasibility and accuracy of the XFEM–CZM coupling method were verified by comparing it with the virtual crack closure technique (VCCT), CZM, XFEM–VCCT, and experiments. A double cantilever beam experimental model was established to simulate the process of interlayer-type cracks expanding from the inside of the bond layer to the interface between the bond layer and the upper and lower layers, causing debonding. This was undertaken to analyze the damage failure mechanism of interlayer-type cracks in asphalt paving layers of steel bridge decks; to discuss the impacts of the initial crack length, the interface stiffness, the interface strength, and the thickness of the bond layer on the performance of the overall interlayer bond strength; and to carry out the significance analysis. The results showed that the initial crack length, interface stiffness, and bond layer thickness had different effects on the expansion path of interlayer cracks. The interlayer strength decreased with an increase in the initial crack length and interface stiffness, increased with an increase in the interface strength, and decreased with an increase in the thickness of the bond layer. The interface stiffness had the most significant effect on the strength. Full article

Although the double-layer pavement structure with a top layer of stone mastic asphalt concrete (SMAC) and a bottom layer of epoxy asphalt concrete (EAC) has been confirmed to have excellent overall performance in the laboratory, there is a lack of comparison and verification in practical projects. Hence, the utilization of the SMAC + EAC structure in this steel bridge deck pavement (SBDP) practical project and the clarification of its service performance are of significant importance for facilitating the promotion and application of this novel structure. This study relied on an SBDP reconstruction project in Ningbo, China. Indoor performance tests were used to determine the appropriate material compositions for SMAC and EAC. Subsequently, both ERS and SMAC + EAC pavement structures were paved in the project, and the service conditions of the different pavements after one year of operation were tested and compared. The results indicated that the epoxy SBS asphalt (ESA) binder prepared by substituting SBS-modified asphalt binder for the base binder, exhibited improved mechanical strength and toughness. The variation of modifier content significantly affected the high-temperature stability, low-temperature crack resistance, and moisture damage resistance of epoxy SBS asphalt concrete (ESAC) and high-viscosity SBS asphalt concrete (HSAC), while the gradation mainly influenced the skid resistance. The optimal contents of modifiers in ESA and HAS binders were finalized at 45 wt% and 11 wt%. After one year of operation on the trial road, the pavement performance of the SMAC + EAC structure had significant advantages over the ERS system, with all lanes having an SBDP quality index (SDPQI) above 90 and an excellent service condition. The successful application of the SMAC + EAC structure validated its applicability and feasibility in SBDP, which provided strong evidence for the further promotion of this structure. Full article

Suitable evaluation of distress is beneficial to understanding the in situ performance of deck pavement. This study attempts to evaluate the long-term in situ performance of American ChemCo epoxy asphalt concrete on the Xihoumen Bridge (XHMB) after 12 years of service. The traditional performance indexes were adopted to reveal the performance of XHMB. Then, based on the typical distresses, a new pavement performance index (PPI) was proposed to characterize the authentic distress condition. Finally, the performance evaluation and evolution were conducted. According to the results, the rutting depth indexes and riding quality indexes of all lanes are higher than 97 and 94, respectively. The pavement condition indexes of the pass lanes and drive lanes in 2021 are greater than 94 and 86, respectively, which is contradictory to the distribution of numerous distresses on the pavement. According to the PPI results, the PPIs of the down direction pass lane are mostly 100. However, for the down direction drive lane, the PPIs of about 30% of segments are below 80 or 60. Finally, based on the limited data, the distress of American ChemCo epoxy asphalt concrete may initiate after serving for 4–5 years and then escalate after about 10 years. Full article

Improving bonding and mechanical strengths is important for the application of bond coats used in the construction of steel deck bridges. Graphene nanoplatelets (GNPs) are attractive nanofillers for polymer modification because of their low cost, ultra-high aspect ratio, and extraordinary thermal and mechanical performance. In this paper, GNPs were used to reinforce the epoxy asphalt bond coat (EABC). The morphology, viscosity–time behavior, contact angle, dynamic mechanical properties, and mechanical and bonding strengths of GNP-reinforced EABCs were investigated using laser confocal microscopy, a Brookfield rotational viscometer, a contact angle meter, dynamic mechanical analysis, a universal test machine, and single-lap shear and pull-off adhesion tests. GNP dispersed non-uniformly in the asphalt phase of EABC. The viscosity of the neat EABC was lowered with the inclusion of GNPs and thus the allowable construction time was extended. The existence of GNPs enhances the hydrophobicity of the neat EABC. When adding more than 0.2% GNP, the storage modulus, crosslinking density and glass transition temperatures of both asphalt and epoxy of the neat EABC increased. The mechanical and bonding properties of the neat EABC were greatly enhanced with the incorporation of GNPs. Furthermore, the mechanical and bonding strengths of the modified EABCs increased with the GNP content. GNP-reinforced EABCs can be utilized in the pavement of long-span steel bridges with long durability. Full article

In order to obtain the optimal electrode layout and ice melting effect of cast conductive asphalt concrete steel bridge deck pavement, firstly, pouring conductive asphalt concrete was prepared; secondly, different electrode materials and layout methods were selected to test the heating rate of the specimen from start to 120 min, and the electrode materials and layout methods were optimized. Then, the finite element analysis software ANSYS was used to build the model for heating and ice melting simulation, and the indoor test was used to further verify the ice melting effect of the cast conductive asphalt coagulation with or without the insulation layer. Finally, the thermal-structural coupling analysis of cast conductive asphalt concrete steel bridge deck pavement was carried out using ANSYS finite element software. The results showed that the stainless steel electrode material had the best heating effect, and the electrode thickness in the range of 0.1~3 mm had no effect on the heating effect. The intermediate heating rate of the upper surface of the stainless steel sheet electrode cast conductive asphalt concrete in the left and right external electrodes was 8 ${}^{\circ }$C/h, while the intermediate heating rate of the upper surface of the stainless steel mesh electrode cast conductive asphalt concrete was 12.9 ${}^{\circ }$C/h. The layout of the left and right buried stainless steel metal mesh was able to effectively improve the snow melting efficiency; ANSYS finite element ice melting simulation was used to obtain the variation law of ice melting efficiency and a temperature field of cast conductive asphalt concrete. The indoor ice melting test showed that when melting the same thickness ice layer at 50 V voltage, it took 240 min with an insulation layer and 720 min without an insulation layer, which was three times that of the ice with an insulation layer, which further verifies the superiority of its ice melting effect. The most unfavorable load position of pavement under load and temperature field was determined. The maximum tensile stress and compressive stress of the pavement surface were transverse, and the maximum shear stress of the pavement bottom was transverse. Full article

The bonding between pavement and a steel bridge deck is a key component affecting the structural integrity of steel deck pavement and delamination is a major cause. The bonding interface of steel deck pavement was systematically investigated to evaluate the interactive influences of factors, such as the air void of the asphalt concrete pavement, the surface roughness of the steel deck, the thickness of the zinc-rich epoxy primer, and the waterproof bonding membrane, on the bond strength of the pavement interface, through simulated loading, brine immersion, pull-off, and interface observation experiments. The results show that a low air void (<3.0%) was a necessary condition for the corrosion resistance and bonding reliability of the steel deck pavement structure, and a zinc-rich epoxy primer provided an additional guarantee for corrosion resistance of the steel deck pavement; additionally, the combination of steel deck plate roughness in the range of 120–140 μm and zinc-rich epoxy primer thickness in the range of 80–110 μm led to a high bond strength, which was also conducive to the corrosion resistance of the steel bridge plate. The steel deck pavement structure should be designed through combinatorial optimization of multiple factors to create an integrated waterproof and anticorrosion bonding system. Full article

To solve the problem of the insufficient anti-slip performance of steel bridge deck wear layers, a kind of new epoxy asphalt mixture FAC-10 (Full Epoxy Asphalt Content is shortened to FAC) is proposed in this paper based on the design method of an asphalt-rich mix proportion. The FAC-10 pavement layer was tracked and tested using a pavement texture tester to study the change in its skid resistance under traffic load from a macroscopic and microscopic perspective. The influence of traffic load on the deformation of the FAC-10 wearing layer was also simulated and analyzed via lab tests. The results show that the new FAC-10 epoxy asphalt mixture is superior to the traditional EA-10 epoxy asphalt mixture in terms of skid resistance. During the monitoring and testing period, the three-dimensional (3D) structure depth of the pavement surface showed a decreasing trend followed by an increasing trend, while the density of microtexture distribution showed the opposite trend. After a wheel pressure rutting test, the rutted slab showed slight deformation and a certain degree of reduction in 3D structure depth; the deformation of the rutted slab mainly occured in the surface layer, and the internal deformation was negligible. Full article